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Search Results (388)

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Keywords = Glass-Fiber-Reinforced Polymer (GFRP)

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25 pages, 16276 KiB  
Article
Localized Compression Behavior of GFRP Grid Web–Concrete Composite Beams: Experimental, Numerical, and Analytical Studies
by Yunde Li, Hai Cao, Yang Zhou, Weibo Kong, Kun Yu, Haoting Jiang and Zhongya Zhang
Buildings 2025, 15(15), 2693; https://doi.org/10.3390/buildings15152693 - 30 Jul 2025
Viewed by 216
Abstract
Glass fiber-reinforced polymer (GFRP) composites exhibit significant advantages over conventional structural webbing materials, including lightweight and corrosion resistance. This study investigates the localized compression performance of the proposed GFRP grid web–concrete composite beam through experimental and numerical analyses. Three specimen groups with variable [...] Read more.
Glass fiber-reinforced polymer (GFRP) composites exhibit significant advantages over conventional structural webbing materials, including lightweight and corrosion resistance. This study investigates the localized compression performance of the proposed GFRP grid web–concrete composite beam through experimental and numerical analyses. Three specimen groups with variable shear-span ratios (λ = 1.43, 1.77) and local stiffener specimens were designed to assess their localized compressive behavior. Experimental results reveal that a 19.2% reduction in shear-span ratio enhances ultimate load capacity by 22.93% and improves stiffness by 66.85%, with additional performance gains of 77.53% in strength and 94.29% in stiffness achieved through local stiffener implementation. In addition, finite element (FE) analysis demonstrated a strong correlation with experimental results, showing less than 5% deviation in ultimate load predictions while accurately predicting stress distributions and failure modes. FE parametric analysis showed that increasing the grid thickness and decreasing the grid spacing within a reasonable range can considerably enhance the localized compression performance. The proposed analytical model, based on Winkler elastic foundation theory, predicts ultimate compression capacities within 10% of both the experimental and numerical results. However, the GFRP grid strength adjustment factor βg should be further refined through additional experiments and numerical analyses to improve reliability. Full article
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23 pages, 5436 KiB  
Article
Flexural Testing of Steel-, GFRP-, BFRP-, and Hybrid Reinforced Beams
by Yazeed Elbawab, Youssef Elbawab, Zeina El Zoughby, Omar ElKadi, Mohamed AbouZeid and Ezzeldin Sayed-Ahmed
Polymers 2025, 17(15), 2027; https://doi.org/10.3390/polym17152027 - 25 Jul 2025
Viewed by 409
Abstract
The construction industry is exploring alternatives to traditional steel reinforcement in concrete due to steel’s corrosion vulnerability. Glass Fiber Reinforced Polymer (GFRP) and Basalt Fiber Reinforced Polymer (BFRP), known for their high tensile strength and corrosion resistance, are viable options. This study evaluates [...] Read more.
The construction industry is exploring alternatives to traditional steel reinforcement in concrete due to steel’s corrosion vulnerability. Glass Fiber Reinforced Polymer (GFRP) and Basalt Fiber Reinforced Polymer (BFRP), known for their high tensile strength and corrosion resistance, are viable options. This study evaluates the flexural performance of concrete beams reinforced with GFRP, BFRP, and hybrid systems combining these materials with steel, following ACI 440.1R-15 guidelines. Twelve beams were assessed under three-point bending to compare their flexural strength, ductility, and failure modes against steel reinforcement. The results indicate that GFRP and BFRP beams achieve 8% and 12% higher ultimate load capacities but 38% and 58% lower deflections at failure than steel, respectively. Hybrid reinforcements enhance both load capacity and deflection performance (7% to 17% higher load with 11% to 58% lower deflection). However, GFRP and BFRP beams show reduced energy absorption, suggesting that hybrid systems could better support critical applications like seismic and impact-prone structures by improving ductility and load handling. In addition, BFRP beams predominantly failed due to debonding and concrete crushing, while GFRP beams failed due to bar rupture, reflecting key differences in their flexural failure mechanisms. Full article
(This article belongs to the Special Issue Fibre-Reinforced Polymer Laminates: Structure and Properties)
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21 pages, 2152 KiB  
Article
Effect of 2000-Hour Ultraviolet Irradiation on Surface Degradation of Glass and Basalt Fiber-Reinforced Laminates
by Irina G. Lukachevskaia, Aisen Kychkin, Anatoly K. Kychkin, Elena D. Vasileva and Aital E. Markov
Polymers 2025, 17(14), 1980; https://doi.org/10.3390/polym17141980 - 18 Jul 2025
Viewed by 394
Abstract
This study focuses on the influence of prolonged ultraviolet (UV) irradiation on the mechanical properties and surface microstructure of glass fiber-reinforced plastics (GFRPs) and basalt fiber-reinforced plastics (BFRPs), which are widely used in construction and transport infrastructure. The relevance of the research lies [...] Read more.
This study focuses on the influence of prolonged ultraviolet (UV) irradiation on the mechanical properties and surface microstructure of glass fiber-reinforced plastics (GFRPs) and basalt fiber-reinforced plastics (BFRPs), which are widely used in construction and transport infrastructure. The relevance of the research lies in the need to improve the reliability of composite materials under extended exposure to harsh climatic conditions. Experimental tests were conducted in a laboratory UV chamber over 2000 h, simulating accelerated weathering. Mechanical properties were evaluated using three-point bending, while surface conditions were assessed via profilometry and microscopy. It was shown that GFRPs exhibit a significant reduction in flexural strength—down to 59–64% of their original value—accompanied by increased surface roughness and microdefect depth. The degradation mechanism of GFRPs is attributed to the photochemical breakdown of the polymer matrix, involving free radical generation, bond scission, and oxidative processes. To verify these mechanisms, FTIR spectroscopy was employed, which enabled the identification of structural changes in the polymer phase and the detection of mass loss associated with matrix decomposition. In contrast, BFRP retained up to 95% of their initial strength, demonstrating high resistance to UV-induced aging. This is attributed to the shielding effect of basalt fibers and their ability to retain moisture in microcavities, which slows the progress of photo-destructive processes. Comparison with results from natural exposure tests under extreme climatic conditions (Yakutsk) confirmed the reliability of the accelerated aging model used in the laboratory. Full article
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39 pages, 4364 KiB  
Review
Bond Behavior of Glass Fiber-Reinforced Polymer (GFRP) Bars Embedded in Concrete: A Review
by Saad Saad and Maria Anna Polak
Materials 2025, 18(14), 3367; https://doi.org/10.3390/ma18143367 - 17 Jul 2025
Viewed by 305
Abstract
Glass Fiber-Reinforced Polymer (GFRP) bars are becoming increasingly common in structural engineering applications due to their superior material properties, mainly their resistance to corrosion due to their metallic nature in comparison to steel reinforcement and their improved durability in alkaline environments compared to [...] Read more.
Glass Fiber-Reinforced Polymer (GFRP) bars are becoming increasingly common in structural engineering applications due to their superior material properties, mainly their resistance to corrosion due to their metallic nature in comparison to steel reinforcement and their improved durability in alkaline environments compared to CFRP and BFRP reinforcement. However, GFRP bars also suffer from a few limitations. One of the main issues that affects the performance of GFRP reinforcing bars is their bond with concrete, which may differ from the bond between traditional steel bars and concrete. However, despite the wide attention of researchers, there has not been a critical review of the recent research progress on bond behavior between GFRP bars and concrete. The objective of this paper is to provide an overview of the current state of research on bond in GFRP-reinforced concrete in an attempt to systematize the existing scientific knowledge. The study summarizes experimental investigations that directly measure bond strength and investigates the different factors that influence it. Additionally, an overview of the analytical and empirical models used to simulate bond behavior is then presented. The findings indicate the dependence of the bond on several factors that include bar diameter, bar surface, concrete strength, and embedment length. Additionally, it was concluded that both traditional and more recent bond models do not explicitly account for the effect of different factors, which highlights the need for improved bond models that do not require calibration with experimental tests. Full article
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32 pages, 11521 KiB  
Article
Ultimate Capacity of a GFRP-Reinforced Concrete Bridge Barrier–Deck Anchorage Subjected to Transverse Loading
by Gledis Dervishhasani, Khaled Sennah, Hamdy M. Afefy and Ahmed Diab
Appl. Sci. 2025, 15(14), 7771; https://doi.org/10.3390/app15147771 - 10 Jul 2025
Viewed by 414
Abstract
This paper outlines a structural qualification process to assess the use of newly developed high-modulus (HM) glass fiber-reinforced polymer (GFRP) bars with headed ends in the joint between concrete bridge barriers and decks. The main goals of the study are to evaluate the [...] Read more.
This paper outlines a structural qualification process to assess the use of newly developed high-modulus (HM) glass fiber-reinforced polymer (GFRP) bars with headed ends in the joint between concrete bridge barriers and decks. The main goals of the study are to evaluate the structural performance of GFRP-reinforced TL-5 barrier–deck systems under transverse loading and to determine the pullout capacity of GFRP anchorage systems for both new construction and retrofit applications. The research is divided into two phases. In the first phase, six full-scale Test-Level 5 (TL-5) barrier wall–deck specimens, divided into three systems, were constructed and tested up to failure. The first system used headed-end GFRP bars to connect the barrier wall to a non-deformable thick deck slab. The second system was similar to the first but had a deck slab overhang for improved anchorage. The third system utilized postinstalled GFRP bars in a non-deformable thick deck slab, bonded with a commercial epoxy adhesive as a solution for deteriorated barrier replacement. The second phase involves an experimental program to evaluate the pullout strength of the GFRP bar anchorage in normal-strength concrete. The experimental results from the tested specimens were then compared to the factored applied moments in existing literature based on traffic loads in the Canadian Highway Bridge Design Code. Experimental results confirmed that GFRP-reinforced TL-5 barrier–deck systems exceeded factored design moments, with capacity-to-demand ratios above 1.38 (above 1.17 with the inclusion of an environmental reduction factor of 0.85). A 195 mm embedment length proved sufficient for both pre- and postinstalled bars. Headed-end GFRP bars improved pullout strength compared to straight-end bars, especially when bonded. Failure modes occurred at high loads, demonstrating structural integrity. Postinstalled bars bonded with epoxy performed comparably to preinstalled bars. A design equation for the barrier resistance due to a diagonal concrete crack at the barrier–deck corner was developed and validated using experimental findings. This equation offers a conservative and safe design approach for evaluating barrier–deck anchorage. Full article
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26 pages, 3081 KiB  
Article
Numerical Evaluation of Modified Mortar Coatings for Thermal Protection of Reinforced Concrete and Steel Structures Under Standardized Fire Exposure
by Fabrício Longhi Bolina, Arthur S. Henn, Débora Bretas Silva and Eduardo Cesar Pachla
Coatings 2025, 15(7), 806; https://doi.org/10.3390/coatings15070806 - 9 Jul 2025
Viewed by 282
Abstract
This study investigates the thermal performance of 23 different mortar types, each containing different mixes, properties, and additives. A comprehensive literature review was conducted to collect experimental data on the thermal properties of these mortars, which were then used in a numerical analysis [...] Read more.
This study investigates the thermal performance of 23 different mortar types, each containing different mixes, properties, and additives. A comprehensive literature review was conducted to collect experimental data on the thermal properties of these mortars, which were then used in a numerical analysis through thermal finite element modeling. The results showed that all mortar types contributed to reducing the internal temperature of structural steel and reinforced concrete elements, with performance primarily influenced by key factors such as the mortar’s thermal conductivity, specific heat capacity, thermal diffusivity, and coating thickness. In particular, the mortar with glass fiber reinforced polymer (GFRP) as a slag substitute and the mortar with expanded perlite replacing sand showed the highest thermal protection and achieved a temperature reduction on the order of 100%. In contrast, mortars containing 30% vermiculite or 15% light expanded polyvinyl chloride (PVC) as a sand substitute showed the lowest thermal performance. Full article
(This article belongs to the Special Issue Surface Treatments and Coatings for Asphalt and Concrete)
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24 pages, 7576 KiB  
Article
Study on the Damage Evolution Mechanism of FRP-Reinforced Concrete Subjected to Coupled Acid–Freeze Erosion
by Fei Li, Wei Li, Shenghao Jin, Dayang Wang, Peifeng Cheng and Meitong Piao
Coatings 2025, 15(7), 759; https://doi.org/10.3390/coatings15070759 - 26 Jun 2025
Viewed by 470
Abstract
Plain concrete specimens and FRP(Fiber Reinforced Polymer)-reinforced concrete specimens were fabricated to investigate concrete’s mechanical and surface degradation behaviors reinforced with carbon, basalt, glass, and aramid fiber-reinforced polymer under coupled sulfuric acid and freeze–thaw cycles. The compressive strength of fully wrapped FRP cylindrical [...] Read more.
Plain concrete specimens and FRP(Fiber Reinforced Polymer)-reinforced concrete specimens were fabricated to investigate concrete’s mechanical and surface degradation behaviors reinforced with carbon, basalt, glass, and aramid fiber-reinforced polymer under coupled sulfuric acid and freeze–thaw cycles. The compressive strength of fully wrapped FRP cylindrical specimens and the flexural load capacity of prismatic specimens with FRP reinforced to the pre-cracked surface, along with the dynamic elastic modulus and mass loss, were evaluated before and after acid–freeze cycles. The degradation mechanism of the specimens was elucidated through analysis of surface morphological changes captured in photographs, scanning electron microscopy (SEM) observations, and energy-dispersive spectroscopy (EDS) data. The experimental results revealed that after 50 cycles of coupled acid–freeze erosion, the plain cylindrical concrete specimens showed a mass gain of 0.01 kg. In contrast, after 100 cycles, a significant mass loss of 0.082 kg was recorded. The FRP-reinforced specimens initially demonstrated mass loss trends comparable to those of the plain concrete specimens. However, in the later stages, the FRP confinement effectively mitigated the surface spalling of the concrete, leading to a reversal in mass loss and subsequent mass gain. Notably, the GFRP(Glassfiber Reinforced Polymer)-reinforced specimens exhibited the most significant mass gain of 1.653%. During the initial 50 cycles of acid–freeze erosion, the prismatic and cylindrical specimens demonstrated comparable degradation patterns. However, in the subsequent stages, FRP reduced the exposed surface area-to-volume ratio of the specimens in contact with the acid solution, resulting in a marked improvement in their structural integrity. After 100 cycles of acid–freeze erosion, the compressive strength loss rate and flexural load capacity loss rate followed the ascending order: CFRP-reinforced < BFRP(Basalt Fiber Reinforced Polymer)-reinforced < AFRP(Aramid Fiber Reinforced Polymer)-reinforced < GFRP-reinforced < plain specimens. Conversely, the ductility ranking from highest to lowest was AFRP/GFRP > control group > BFRP/CFRP. A probabilistic analysis model was established to complement the experimental findings, encompassing the quantification of hazard levels and reliability indices. Full article
(This article belongs to the Special Issue Surface Treatments and Coatings for Asphalt and Concrete)
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36 pages, 12446 KiB  
Article
Investigation of Diffusion Induced Fiber–Matrix Interface Damages in Adhesively Bonded Polymer Composites
by Dudu Mertgenç Yoldaş
Polymers 2025, 17(12), 1672; https://doi.org/10.3390/polym17121672 - 17 Jun 2025
Viewed by 466
Abstract
Composite materials have the advantages of high strength and low weight, and are therefore used in many areas. However, in humid and marine environments, mechanical properties may deteriorate due to moisture diffusion, especially in glass fiber reinforced polymers (GFRP) and carbon fiber reinforced [...] Read more.
Composite materials have the advantages of high strength and low weight, and are therefore used in many areas. However, in humid and marine environments, mechanical properties may deteriorate due to moisture diffusion, especially in glass fiber reinforced polymers (GFRP) and carbon fiber reinforced polymers (CFRP). This study investigated the damage formation and changes in mechanical properties of single-layer adhesive-bonded GFRP and CFRP connections under the effect of sea water. In the experiment, 0/90 orientation, twill-woven GFRP (7 ply) and CFRP (8 ply) plates were produced as prepreg using the hand lay-up method in accordance with ASTM D5868-01 standard. CNC Router was used to cut 36 samples were cut from the plates produced for the experiments. The samples were kept in sea water taken from the Aegean Sea, at 3.3–3.7% salinity and 23.5 °C temperature, for 1, 2, 3, 6, and 15 months. Moisture absorption was monitored by periodic weighings; then, the connections were subjected to three-point bending tests according to the ASTM D790 standard. The damages were analyzed microscopically with SEM (ZEISS GEMINI SEM 560). As a result of 15 months of seawater storage, moisture absorption reached 4.83% in GFRP and 0.96% in CFRP. According to the three-point bending tests, the Young modulus of GFRP connections decreased by 25.23% compared to dry samples; this decrease was 11.13% in CFRP. Moisture diffusion and retention behavior were analyzed according to Fick’s laws, and the moisture transfer mechanism of single-lap adhesively bonded composites under the effect of seawater was evaluated. Full article
(This article belongs to the Special Issue Multifunctional Polymer Composite Materials, 2nd Edition)
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20 pages, 6178 KiB  
Article
General Evaluation of the Recyclability of Polyester-Glass Laminates Used to Reinforce Steel Tanks
by Sławomir Stelmach, Dawid Gacki, Mateusz Szul, Kamil Słowiński, Tomasz Radko and Małgorzata Wojtaszek-Kalaitzidi
Sustainability 2025, 17(9), 4199; https://doi.org/10.3390/su17094199 - 6 May 2025
Viewed by 395
Abstract
Polyester-glass laminates are widely used to reinforce underground steel fuel tanks due to their excellent corrosion resistance and mechanical performance. However, the management of these composites at the end of their service life poses significant challenges, particularly in terms of material recovery and [...] Read more.
Polyester-glass laminates are widely used to reinforce underground steel fuel tanks due to their excellent corrosion resistance and mechanical performance. However, the management of these composites at the end of their service life poses significant challenges, particularly in terms of material recovery and environmental impact. This study investigates both the structural benefits and recyclability of polyester-glass laminates. Numerical simulations confirmed that reinforcing corroded steel tank shells with a 5 mm GFRP (Glass Fiber Reinforced Polymer) coating reduced the maximum equivalent stress by nearly 50%, significantly improving mechanical integrity. In parallel, thermogravimetric and microscopic analyses were conducted on waste GFRP samples subjected to pyrolysis, gasification, and combustion. Among the methods tested, pyrolysis proved to be the most favorable, allowing substantial organic degradation while preserving the structural integrity of the glass fiber fraction. However, microscopy revealed that the fibers were embedded in a dense char matrix, requiring additional separation processes. Although combustion leaves the fibers physically loose, pyrolysis is favored due to better preservation of fiber mechanical properties. Combustion resulted in loose and morphologically intact fibers but exposed them to high temperatures, which, according to the literature, may reduce their mechanical strength. Gasification showed intermediate performance in terms of energy recovery and fiber preservation. The findings suggest that pyrolysis offers the best trade-off between environmental performance and fiber recovery potential, provided that appropriate post-treatment is applied. This work supports the use of pyrolysis as a technically and environmentally viable strategy for recycling polyester-glass laminates and encourages further development of closed-loop composite waste management. Full article
(This article belongs to the Special Issue Solid Waste Management and Recycling for a Sustainable World)
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14 pages, 5181 KiB  
Article
Experimental Study on the Structural Performance of Glass-Fiber-Reinforced Concrete Slabs Reinforced with Glass-Fiber-Reinforced Polymer (GFRP) Bars: A Sustainable Alternative to Steel in Challenging Environments
by Fang Xie, Wanming Tian, Shaofan Li, Pedro Diez, Sergio Zlotnik and Alberto Garcia Gonzalez
Polymers 2025, 17(8), 1068; https://doi.org/10.3390/polym17081068 - 15 Apr 2025
Cited by 1 | Viewed by 834
Abstract
The inherent brittleness of glass-fiber-reinforced polymer (GFRP) bars limits their structural applicability despite their corrosion resistance and lightweight properties. This study addresses the critical challenge of enhancing the ductility and crack resistance of GFRP-reinforced systems while maintaining their environmental resilience. Through experimental evaluation, [...] Read more.
The inherent brittleness of glass-fiber-reinforced polymer (GFRP) bars limits their structural applicability despite their corrosion resistance and lightweight properties. This study addresses the critical challenge of enhancing the ductility and crack resistance of GFRP-reinforced systems while maintaining their environmental resilience. Through experimental evaluation, GFRC slabs reinforced with GFRP bars are systematically compared to steel-reinforced GFRC slabs and non-bar-reinforced SFRC slabs under bending loads. Eight slabs were subjected to four-edge-supported loading following standardized procedures based on prior strength assessments. The results demonstrate that GFRP-reinforced GFRC slabs achieve an ultimate load capacity of 83.7 kN, comparable to their steel-reinforced counterparts (96.3 kN), while exhibiting progressive crack propagation and 17% higher energy absorption than non-fiber-reinforced systems. The load capacity similarities between GFRP-bar-reinforced GFRC slabs and steel-reinforced slabs are 69% for crack loading and 86% for ultimate capacity. Furthermore, this study demonstrates that the reduction factor in flexural strength design of the novel slab should be comprehensively considered, incorporating the recommended value of 0.5. The findings confirm that GFRP-bar-reinforced GFRC slabs meet key structural performance criteria, including enhanced bending capacity, energy absorption, crack resistance, and ductility. This study underscores the potential of GFRP as an effective alternative to steel reinforcement, contributing to the development of resilient and durable concrete structures in demanding environments. Full article
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24 pages, 10743 KiB  
Article
Investigation of Diffusion of Different Composite Materials on the Damage Caused by Axial Impact Adhesive Joints
by Dudu Mertgenç Yoldaş and Mehmet Fatih Yoldaş
J. Compos. Sci. 2025, 9(4), 188; https://doi.org/10.3390/jcs9040188 - 14 Apr 2025
Cited by 1 | Viewed by 657
Abstract
In this study, the effects of exposure to seawater on the material properties of glass fiber-reinforced polymer (GFRP) and carbon fiber-reinforced polymer (CFRP) samples were investigated. The samples were stored in seawater with a salinity of 3.3–3.7% and a temperature of 23.5 °C [...] Read more.
In this study, the effects of exposure to seawater on the material properties of glass fiber-reinforced polymer (GFRP) and carbon fiber-reinforced polymer (CFRP) samples were investigated. The samples were stored in seawater with a salinity of 3.3–3.7% and a temperature of 23.5 °C taken from the Aegean Sea in September for different periods (1, 2, 3, 6 and 15 months). The samples prepared in accordance with the ASTM D5868-01 standard were subjected to axial impact testing. In the first stage of this study, moisture retention percentages were determined, and, then, axial impact tests were performed. In the tests, a total of 36 samples bonded with single-lap adhesive were subjected to 30 Joule impact energy, and their mechanical strength was evaluated. In line with the experimental results, moisture absorption and axial impact energy values were compared in order to determine the most durable composite material connection, and the most durable connection was selected by evaluating the mechanical properties. Damage analysis on the samples was performed at the DEU Science and Technology Application and Research Center with ZEISS GEMINI SEM 560. (Oberkochen, Germany). The fracture surfaces of the CFRP and GFRP samples after gold coating were examined in detail with a scanning electron microscope, and their interface properties and internal structures were observed. The fracture toughness of GFRP specimens increased from 4.6% in a dry environment to 27.96% after 15 months in seawater. CFRP specimens increased from 4.2% in a dry environment to 11.96% after 15 months in seawater, but the increase was less pronounced compared to GFRP. According to the experimental results, CFRP samples exhibited superior mechanical performance compared to GFRP samples. Full article
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18 pages, 20703 KiB  
Article
Performance Evaluation of Reinforced Concrete Beams with Corroded Rebar Strengthened by Carbon Fiber-Reinforced Polymer
by Sangwoo Kim, Wonchang Choi and Jinsup Kim
Polymers 2025, 17(8), 1021; https://doi.org/10.3390/polym17081021 - 10 Apr 2025
Viewed by 771
Abstract
The inefficiency of unreinforced concrete beams as flexural members poses a challenge because concrete’s tensile strength is significantly lower than its compressive strength. In response to this challenge, reinforcement bars are commonly employed near the tension zone of reinforced concrete (RC) beams. Nonetheless, [...] Read more.
The inefficiency of unreinforced concrete beams as flexural members poses a challenge because concrete’s tensile strength is significantly lower than its compressive strength. In response to this challenge, reinforcement bars are commonly employed near the tension zone of reinforced concrete (RC) beams. Nonetheless, structures constructed with RC face challenges such as reduced live load capacity, concrete deterioration, and the corrosion of reinforcement bars over time. To address this, ongoing research is exploring maintenance and retrofitting techniques using high-strength, lightweight fiber-reinforced polymer (FRP) composite materials such as carbon fiber-reinforced polymer (CFRP) and glass fiber-reinforced polymer (GFRP). In this study, the flexural performance of corroded RC beams was enhanced through retrofitting with CFRP plates and sheets. The corroded RC beams were fabricated using an applied-current method with a 5% NaCl solution to induce a 10% target corrosion level under controlled laboratory conditions. Flexural tests were conducted to evaluate the structural performance, failure modes, load–displacement relationships, and energy dissipation capacities. The results showed that CFRP reinforcement mitigates the adverse effects of corrosion-induced reduction in rebar cross-sectional areas, leading to increased stiffness and improved load-carrying capacity. In particular, CFRP reinforcement increased the yield load by up to 36.5% and the peak load by up to 90% in corroded specimens. The accumulated energy dissipation capacity also increased by 92%. These enhancements are attributed to the effective load-sharing behavior between the corroded rebar and the CFRP reinforcement. Full article
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31 pages, 7519 KiB  
Article
An Experimental Investigation into Trochoidal Milling for High-Quality GFRP Machining
by Ondřej Bílek, Martin Řezníček, Andrzej Matras, Tomáš Solařík and Lubomír Macků
Materials 2025, 18(7), 1669; https://doi.org/10.3390/ma18071669 - 5 Apr 2025
Viewed by 2631
Abstract
This study investigates the effectiveness of trochoidal (adaptive) milling in machining Glass Fiber Reinforced Polymer (GFRP), emphasizing its potential advantages over conventional milling. Six coated solid carbide end mills, each with distinct geometries, were evaluated under identical conditions to assess the cutting forces, [...] Read more.
This study investigates the effectiveness of trochoidal (adaptive) milling in machining Glass Fiber Reinforced Polymer (GFRP), emphasizing its potential advantages over conventional milling. Six coated solid carbide end mills, each with distinct geometries, were evaluated under identical conditions to assess the cutting forces, surface quality, dimensional accuracy, burr formation, chip size distribution, and tool wear. Trochoidal milling demonstrated shorter cycle times—up to 23% faster—and higher material removal rates (MRRs), while conventional milling provided superior dimensional control and smoother surfaces in certain fiber-sensitive regions. A four-tooth cutter with a low helix angle (10°) and aluminum-oxide coating delivered the best overall performance, balancing minimal tool wear with high-quality finishes (arithmetic mean roughness, Ra, as low as 1.36 μm). The results indicate that although conventional milling can exhibit a 25%-lower RMS cutting force, its peak forces and extended machining times may limit the throughput. Conversely, trochoidal milling, when coupled with an appropriately robust tool, effectively manages the cutting forces, improves the surface quality, and reduces the machining time. Most chips produced were less than 11 μm in size, highlighting the need for suitable dust extraction. Notably, a hybrid approach—trochoidal roughing followed by conventional finishing—offers a promising method for achieving both efficient material removal and enhanced dimensional accuracy in GFRP components. Full article
(This article belongs to the Special Issue Research on Metal Cutting, Casting, Forming, and Heat Treatment)
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20 pages, 6896 KiB  
Article
Study on the Performance of Adhesive-Bolt Hybrid Connection Between GFRP Plate and Steel Plate
by Zhenchao Yang, Bin Jia, Ying Sheng, Xiao Liu and Yu Zeng
Materials 2025, 18(7), 1481; https://doi.org/10.3390/ma18071481 - 26 Mar 2025
Viewed by 404
Abstract
Glass fiber-reinforced polymer (GFRP) connecting joints are difficult in the design of structural components and also critical areas prone to damage. In this study, based on the existing research, a combination of experimental and finite element analysis is used to systematically analyze the [...] Read more.
Glass fiber-reinforced polymer (GFRP) connecting joints are difficult in the design of structural components and also critical areas prone to damage. In this study, based on the existing research, a combination of experimental and finite element analysis is used to systematically analyze the performance-influencing factors of the hybrid connection of glass fiber-reinforced composite plate and steel plate adhesive bolts under tension. By discussing the damage modes, load–displacement curves, and strain distributions at the GFRP connection joints, the influence of the connection methods and bolt quantities on the tensile properties of double-lap joints comprising GFRP plates and steel plates is revealed, and a loss evolution model for GFRP composite plates is established based on the Hashin failure criterion. The results show that the adhesive–bolted connection integrates the advantages of both adhesive bonding and bolted connections, significantly improving the tensile performance of the joint. Furthermore, the vertical arrangement of two bolts is superior to the horizontal arrangement under double-bolt connection conditions between GFRP plates and steel plates. For the several design options proposed in this study, the GFRP joints exhibit the optimal tensile properties among the four bolt arrangement schemes. Full article
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27 pages, 6567 KiB  
Article
Comparison Study on Flat and Curved Glass-Fiber-Reinforced Polymer Panels Subjected to High-Velocity Impacts with Spherical and Conical Projectiles: An Experimental and Numerical Study
by Chinnarasu Arivoli and Kashi Ramajeyathilagam
J. Compos. Sci. 2025, 9(4), 147; https://doi.org/10.3390/jcs9040147 - 21 Mar 2025
Viewed by 457
Abstract
This research investigates the performance of glass-fiber-reinforced polymer (GFRP) composite panels under high-velocity impacts, with a focus on panels of varying radii of curvature (ROC): flat, 203 mm ROC, and 112 mm ROC. Both spherical and conical projectiles were used in the impact [...] Read more.
This research investigates the performance of glass-fiber-reinforced polymer (GFRP) composite panels under high-velocity impacts, with a focus on panels of varying radii of curvature (ROC): flat, 203 mm ROC, and 112 mm ROC. Both spherical and conical projectiles were used in the impact tests conducted using experimental and numerical approaches using an LS-DYNA solver. The results show that, as the curvature increases, the energy absorption increases for both types of projectiles. The 112 mm ROC panel demonstrated the highest ballistic limit velocity and energy absorption, outperforming both the flat and 203 mm ROC panels. Specifically, it exhibited a 22% higher ballistic limit velocity for spherical projectiles and a 17% increase for conical projectiles compared to the flat panel. The 112 mm ROC panel also absorbed the most energy, with a maximum of 36.3 J at 91 m/s for spherical impacts, resulting in extensive damage, including delamination, fiber pullout, and matrix debonding. The findings highlight the enhanced impact resistance of GFRP composite panels with higher curvature, particularly under spherical impacts. Full article
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