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17 pages, 3679 KB  
Article
The Impact of the Wiping Process on the Final Characteristics of Hot-Dip Galvanized Steel Wires
by Marius Tintelecan, Oscar Rodriguez-Alabanda, Ioana Monica Sas-Boca, Dana-Adriana Iluțiu-Varvara, Florin Popa, Călin-Virgiliu Prică and Ramona Pintoi
Materials 2026, 19(6), 1169; https://doi.org/10.3390/ma19061169 - 17 Mar 2026
Viewed by 111
Abstract
Corrosion resistance of steel wires can be achieved through several approaches, one of the most established being hot-dip galvanizing. The effectiveness of anticorrosive protection of a galvanized wire is considered to depend not only on the galvanizing process itself, namely bath composition, temperature, [...] Read more.
Corrosion resistance of steel wires can be achieved through several approaches, one of the most established being hot-dip galvanizing. The effectiveness of anticorrosive protection of a galvanized wire is considered to depend not only on the galvanizing process itself, namely bath composition, temperature, and immersion duration—but also on the post-galvanizing wiping method, which ultimately determines the final thickness and uniformity of the zinc coating. This study describes and quantifies the resulting parameters of the Zn layer, systematically comparing two technical variants. Four parameters were analyzed to characterize the coating: the effective thickness of the constituent layers, their morphology (examined by SEM), their compositional profile (EDX mapping), and their microhardness. To comprehensively assess the influence of the wiping method on the anticorrosion performance of the galvanized wire, the final corrosion tests, fifth in the sequence, will be conducted in a salt fog environment using an Erichsen chamber, in accordance with standardized procedures. Full article
(This article belongs to the Special Issue Corrosion of Metallic Materials and Protective Coatings)
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16 pages, 726 KB  
Article
Parenteral Nutrition in Patients with Incurable Cancer: Exploring the Heterogenous and Non-Randomised Clinical Landscape
by Marianne Erichsen, Tora S. Solheim, Inger Ottestad, Ingvild Paur, Rikka F. Sande, Astrid Nygaard, Emilie H. Markhus, Lene Thoresen, Morten Thronæs, Randi J. Tangvik, Kari Sygnestveit, Patrik Hansson, Cathrine Vestnor, Gunnhild Jakobsen, Ørnulf Paulsen, Erik Torbjørn Løhre and Trude R. Balstad
Curr. Oncol. 2025, 32(11), 644; https://doi.org/10.3390/curroncol32110644 - 18 Nov 2025
Viewed by 1133
Abstract
Background: There is an insufficient knowledge base for optimal parenteral nutrition (PN) use for patients with incurable cancer, leading to vague guidelines and varied practices. The aim of the study is to describe the practices and actual outcomes of PN in patients [...] Read more.
Background: There is an insufficient knowledge base for optimal parenteral nutrition (PN) use for patients with incurable cancer, leading to vague guidelines and varied practices. The aim of the study is to describe the practices and actual outcomes of PN in patients with incurable cancer at Norwegian hospitals. Methods: This multicentre study retrospectively reviewed 507 deceased patients (>18 years) receiving PN between 2011 and 2017. Data were collected from PN initiation until death, and analyses were descriptive. Results: Fifty-one percent had upper and lower gastrointestinal cancers, and the main PN indications were insufficient intake (75%) and gastrointestinal malfunction (47%). Sixty-seven percent received no anticancer treatment. Forty-three (8%) received PN as temporary bridging to anticancer treatment, of whom fifteen (35%) resumed or initiated treatment. The median PN dose corresponded to 53% of estimated energy requirements, and 94% of the patients had complementary energy intake. The most common reason for discontinuation was expected imminent death (47%). While common symptoms during PN were nausea (52%), vomiting (46%), and oedema (37%), 15% reported improved wellbeing. Conclusions: In this real-world cohort, up to 80% of the patients would not meet the eligibility criteria of previous trials due to cancer diagnosis and treatment, gastrointestinal tract function, weight loss criteria or complications such as ascites. This study highlights the heterogeneity in how patients with incurable cancer receive PN, and emphasises the importance of individualised PN treatment, carefully and safely managed to meet the patients’ palliative care situation. Future real-world pragmatic patient-centred protocols bridging the gap between clinical trials and patients in clinical practice are warranted. Full article
(This article belongs to the Section Palliative and Supportive Care)
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17 pages, 1390 KB  
Article
Information Entropy of Biometric Data in a Recurrent Neural Network with Low Connectivity
by David Dominguez-Carreta, Mario González-Rodríguez, Francisco B. Rodriguez, Angel Sánchez and Rubem Erichsen
Entropy 2025, 27(11), 1125; https://doi.org/10.3390/e27111125 - 31 Oct 2025
Viewed by 619
Abstract
In this paper, we explore the storage capacity and maximal information content of a random recurrent neural network characterized by a very low connectivity. A specific set of patterns is embedded into the network according to the Hebb prescription, a fundamental principle in [...] Read more.
In this paper, we explore the storage capacity and maximal information content of a random recurrent neural network characterized by a very low connectivity. A specific set of patterns is embedded into the network according to the Hebb prescription, a fundamental principle in neural learning. We thoroughly examine how various properties of the network, such as its connectivity and the level of synaptic noise, influence its performance and information retention capabilities, which is evaluated through an entropy measure. Our theoretical analyses are complemented by extensive simulations, and the results are validated through comparisons with the retrieval of real biometric patterns, including retinal vessel maps and fingerprints. This comprehensive approach provides deeper insights into the functionality and limitations of finite-connectivity neural networks and their applicability to the retrieval of complex, structured patterns. Full article
(This article belongs to the Special Issue Entropy Based Machine Learning Models)
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18 pages, 7299 KB  
Article
Self-Repairing Polyurethane–Urea Coating for Wind Turbine Blades: Modeling and Analysis
by Yulin Sun, Leon Mishnaevsky, Katharina Koschek and Florian Sayer
Coatings 2025, 15(9), 1059; https://doi.org/10.3390/coatings15091059 - 10 Sep 2025
Cited by 1 | Viewed by 1890
Abstract
This study investigates a UDETA-modified polyurethane–urea (PUU) self-healing coating for wind turbine blades, focusing on its ability to autonomously repair surface erosion damage under realistic environmental conditions. A multiphysics finite element model was developed to couple temperature, moisture, and stress effects on crack [...] Read more.
This study investigates a UDETA-modified polyurethane–urea (PUU) self-healing coating for wind turbine blades, focusing on its ability to autonomously repair surface erosion damage under realistic environmental conditions. A multiphysics finite element model was developed to couple temperature, moisture, and stress effects on crack healing, and a Gaussian process regression (GPR) model was trained on 35 experimental data points to predict the mobile fraction and healing thresholds with high accuracy (R2 = 0.79, MAE = 0.059). The diffusion coefficient of water in the PUU matrix was determined as 11.03 × 10−7 mm2/s, and stress-driven moisture accumulation at crack tips was shown to accelerate crack healing. Erichsen cupping test simulations were conducted to reproduce experimental crack patterns, demonstrating brittle behavior in dehydrated coatings with a Young’s modulus of 50 MPa and critical principal strains of 0.48. An exponential healing function was incorporated into the computational model and validated against experiments, predicting significant crack healing within 24 h of humidity exposure. These findings provide quantitative design criteria for self-healing coatings, enabling the selection of UDETA content, thickness, and curing strategies to extend wind turbine blade service life while reducing maintenance costs. Full article
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26 pages, 7249 KB  
Article
Characterization of Hexagonal Close-Packed Zn-Cu-Ti Alloy Pyramid Drawpieces in Single-Point Incremental Sheet Forming Process
by Łukasz Kuczek, Krzysztof Żaba, Tomasz Trzepieciński, Maciej Balcerzak and Vít Novák
Materials 2025, 18(13), 3078; https://doi.org/10.3390/ma18133078 - 28 Jun 2025
Cited by 1 | Viewed by 860
Abstract
Incremental sheet forming technology is finding increasing application in the production of components in many industries. This article presents the analysis of the formability of 0.68-mm-thick Zn-Cu-Ti alloy sheets during the single-point incremental forming (SPIF) of pyramid-shaped drawpieces. Basic mechanical properties of sheets [...] Read more.
Incremental sheet forming technology is finding increasing application in the production of components in many industries. This article presents the analysis of the formability of 0.68-mm-thick Zn-Cu-Ti alloy sheets during the single-point incremental forming (SPIF) of pyramid-shaped drawpieces. Basic mechanical properties of sheets were determined in a uniaxial tensile test. Formability tests were carried out using the Erichsen and Fukui methods. SPIF tests were carried out under the conditions of variable process parameters: tool diameter (12 and 20 mm), feed rate (500–3000 mm/min), tool rotational speed (250–3000 rpm), and step size (0.1–1.2 mm). The effect of SPIF process parameters on the value of basic mechanical parameters, maximum deviation of the measured wall profile from the ideal profile, limit-forming angle, and surface roughness of pyramid-shaped drawpieces was determined. It was found that increasing the step size resulted in a decrease in the value of the limit-forming angle. Both the step size and the tool rotational speed contribute to the increase of the maximum wall deviation. However, the use of higher feed rates and a larger tool diameter caused its reduction. Higher values of arithmetic mean surface roughness Ra were found for the outer surface of drawpieces. The use of a smaller step size with a larger tool diameter caused a reduction in the Ra value of the drawpiece wall. Based on the obtained results, it can be concluded that the Zn-Cu-Ti alloy demonstrates good suitability for SPIF when proper process parameters and sheet orientation are selected. An appropriate combination of tool diameter, feed rate, step size, and sample orientation can ensure the desired balance between dimensional accuracy, mechanical strength, and surface quality of the formed components. Full article
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27 pages, 1384 KB  
Systematic Review
Immunological Fluid Biomarkers in Frontotemporal Dementia: A Systematic Review
by Philip Ahle Erichsen, Emil Elbæk Henriksen, Jørgen Erik Nielsen, Patrick Ejlerskov, Anja Hviid Simonsen and Anders Toft
Biomolecules 2025, 15(4), 473; https://doi.org/10.3390/biom15040473 - 24 Mar 2025
Cited by 4 | Viewed by 3037
Abstract
Dysregulated immune activation plays a key role in the pathogenesis of neurodegenerative diseases, including frontotemporal dementia (FTD). This study reviews immunological biomarkers associated with FTD and its subtypes. A systematic search of PubMed and Web of Science was conducted for studies published before [...] Read more.
Dysregulated immune activation plays a key role in the pathogenesis of neurodegenerative diseases, including frontotemporal dementia (FTD). This study reviews immunological biomarkers associated with FTD and its subtypes. A systematic search of PubMed and Web of Science was conducted for studies published before 1 January 2025, focusing on immunological biomarkers in CSF or blood from FTD patients with comparisons to healthy or neurological controls. A total of 124 studies were included, involving 6686 FTD patients and 202 immune biomarkers. Key findings include elevated levels of GFAP and MCP1/CCL2 in both CSF and blood and consistently increased CHIT1 and YKL-40 in CSF. Complement proteins from the classical activation pathway emerged as promising targets. Distinct immune markers were found to differentiate FTD from Alzheimer’s disease (AD) and amyotrophic lateral sclerosis (ALS), with GFAP, SPARC, and SPP1 varying between FTD and AD and IL-15, HERV-K, NOD2, and CHIT1 differing between FTD and ALS. A few markers, such as Galectin-3 and PGRN, distinguished FTD subtypes. Enrichment analysis highlighted IL-10 signaling and immune cell chemotaxis as potential pathways for further exploration. This study provides an overview of immunological biomarkers in FTD, emphasizing those most relevant for future research on immune dysregulation in FTD pathogenesis. Full article
(This article belongs to the Section Molecular Medicine)
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24 pages, 18017 KB  
Article
Microstructure and Mechanical Behaviors of Fiber-Laser-Welded QP980-QP1180 Steels
by Hafize Çelik and Onur Saray
Metals 2025, 15(2), 174; https://doi.org/10.3390/met15020174 - 9 Feb 2025
Cited by 2 | Viewed by 1627
Abstract
Advanced high-strength steels are considered the first choice when manufacturing lighter vehicles. Quench-partitioning (QP) steels are good candidates that fulfill manufacturing and performance requirements with their outstanding strength and formability. Laser welding offers a productive solution to the challenges of liquid metal embrittlement [...] Read more.
Advanced high-strength steels are considered the first choice when manufacturing lighter vehicles. Quench-partitioning (QP) steels are good candidates that fulfill manufacturing and performance requirements with their outstanding strength and formability. Laser welding offers a productive solution to the challenges of liquid metal embrittlement due to a low heat input and higher welding efficiency. This study investigated the microstructural evolution and mechanical performance of dissimilar laser-welded joints between QP980 and QP1180 steels. The microstructure of the joint mainly consisted of martensite phase in the fusion zone (FZ) and super-critical heat-affected zone (HAZ). In the mid and sub-critical HAZ, the microstructure consisted of tempered martensite along with ferrite and retained austenite on both sides. Due to these microstructural evolutions, FZ and HAZ are strengthened, and thus, laser welds can be achieved without the formation of a visible soft zone. Fracture of the joints occurred in softer base metal (BM) with ductile characteristics without any considerable strength loss. However, the ductility of the joints was lower than that of BMs because of deformation localization due to microstructure, yield strength, and thickness variations in the tensile and Erichsen test specimens. These results show that laser welding can be considered an effective alternative for joining QP steels. Full article
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18 pages, 669 KB  
Review
Exploring the Efficacy and Safety of Ketamine for Managing Acute Renal Colic in Emergency Departments: A Systematic Review of Recent Clinical Trials
by Shiryn D. Sukhram, Grozdena Yilmaz, Stephanie Erichsen and Sergey Vassilevich
Int. J. Mol. Sci. 2025, 26(1), 371; https://doi.org/10.3390/ijms26010371 - 4 Jan 2025
Cited by 2 | Viewed by 5395
Abstract
Kidney stones typically present as renal colic in emergency departments (EDs), where patients experience severe pain and often require parenteral therapy for symptom management. The economic burden associated with managing kidney stones exceeds USD 5 billion annually in the US and accounts for [...] Read more.
Kidney stones typically present as renal colic in emergency departments (EDs), where patients experience severe pain and often require parenteral therapy for symptom management. The economic burden associated with managing kidney stones exceeds USD 5 billion annually in the US and accounts for more than a million visits to EDs each year. There is clear evidence emphasizing the need for innovative and alternative pain control options for patients with renal colic. Recent randomized controlled trials suggest that intranasal (IN) and intravenous (IV) ketamine are as effective as parenteral NSAIDs and opioids in treating renal colic. However, the limited studies available show inconsistent results regarding the analgesic effects of ketamine. In this study, we reviewed the mechanism of action of ketamine for kidney stones, its efficacy in treating acute renal colic, and the potential adverse side effects of ketamine treatment. A population, intervention, comparison, and outcome (PICO)-related question was formulated to guide our research inquiry: “What are the effects of IV or IN ketamine, as a single agent or as an adjuvant (I), in adult patients diagnosed with acute renal colic (P) on pain scale scores and adverse side effects (O) compared to NSAIDs and/or opioids (C)?” Full article
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23 pages, 6122 KB  
Article
Deep Drawability of Al-Mg Alloys Produced by Twin Roll Continuous Casting Method: Investigation of Microstructure and Mechanical Properties
by Koray Dündar, Ekrem Altuncu and Onur Birbaşar
Metals 2024, 14(12), 1365; https://doi.org/10.3390/met14121365 - 29 Nov 2024
Cited by 4 | Viewed by 2397
Abstract
This study explores the development of Al-Mg alloy sheets manufactured through the Twin Roll Continuous Casting (TRC) technique, with the goal of enhancing their mechanical properties via thermomechanical processing. TRC is a cost-effective and efficient method for producing thin sheets directly from molten [...] Read more.
This study explores the development of Al-Mg alloy sheets manufactured through the Twin Roll Continuous Casting (TRC) technique, with the goal of enhancing their mechanical properties via thermomechanical processing. TRC is a cost-effective and efficient method for producing thin sheets directly from molten metal, and this work focuses on the deep drawability of AA5182, AA5754, and AA5052 alloys, widely used in automotive, packaging, and aerospace applications. Improving deep drawability is crucial for meeting the stringent requirements of these industries. The alloys were designed according to EN 573-3 standards, and sheet castings were carried out at both laboratory and industrial scales. Microstructure evolution was analyzed at the as-cast and final thicknesses using optical microscopy. The sheets underwent cold rolling to a thickness of 1 mm, followed by final annealing, and their mechanical properties—including yield strength, tensile strength, elongation, and anisotropy—were evaluated. The deep drawability of the sheets was assessed using Erichsen cupping tests and earing mechanisms. To further understand failure mechanisms, fracture surface morphologies were examined using scanning electron microscopy (SEM), while energy-dispersive X-ray spectroscopy (EDS) was performed to analyze inclusions on fractured surfaces. The findings highlight the effectiveness of the TRC technique in producing high-performance Al-Mg sheets with mechanical properties comparable to or exceeding those of conventionally processed sheets. This study provides valuable insights into the optimization of alloy design and manufacturing methods, laying the groundwork for future advancements in TRC technology. Full article
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15 pages, 9738 KB  
Article
Formability and Failure Mechanisms of Continuous Glass Fiber-Reinforced Polypropylene Composite Laminates in Thermoforming Below the Melting Temperature
by Qihui Ying, Zhixin Jia, Di Rong, Lijun Liu and Jiqiang Li
Polymers 2024, 16(20), 2885; https://doi.org/10.3390/polym16202885 - 14 Oct 2024
Cited by 1 | Viewed by 1949
Abstract
In this study, the thermoforming formability of continuous glass fiber-reinforced polypropylene (CGFRPP) laminates below the melting temperature were investigated. The forming limits of CGFRPP laminates were explored using flexural tests, Erichsen tests and deep drawing tests. The failure mechanism of CGFRPP in thermoforming [...] Read more.
In this study, the thermoforming formability of continuous glass fiber-reinforced polypropylene (CGFRPP) laminates below the melting temperature were investigated. The forming limits of CGFRPP laminates were explored using flexural tests, Erichsen tests and deep drawing tests. The failure mechanism of CGFRPP in thermoforming was investigated by observing typical failure specimens using a microscope. The results show that the flexural performance and Erichsen performance are optimal at 130 °C and 2 mm/min. At 160 °C and 100 mm/min, the deep drawing performance is optimal. The restriction of fibers by the matrix is affected by the deformation temperature, and the creation of defects is affected by the deformation rate. During forming, the CGFRPP laminates undergo shear and extrusion deformations, resulting in wrinkles, delamination, and fiber aggregation. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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11 pages, 882 KB  
Article
Streamlined Preoperative Iron Deficiency Screening and IV Treatment for Colorectal Cancer Patients beyond Clinical Trials
by Caroline Erichsen, Victoria Rosberg and Peter-Martin Krarup
J. Clin. Med. 2024, 13(19), 6002; https://doi.org/10.3390/jcm13196002 - 9 Oct 2024
Cited by 2 | Viewed by 2252
Abstract
Background/objectives: Iron deficiency anemia is common in patients with colorectal cancer and affects postoperative outcomes. Preoperative intravenous iron supplementation corrects anemia effectively; however, the effect on the postoperative clinical course is unclear. The aim of this study was to investigate the effects of [...] Read more.
Background/objectives: Iron deficiency anemia is common in patients with colorectal cancer and affects postoperative outcomes. Preoperative intravenous iron supplementation corrects anemia effectively; however, the effect on the postoperative clinical course is unclear. The aim of this study was to investigate the effects of implementing a screening program for iron deficiency anemia and correction in patients with colorectal cancer. Methods: This was a retrospective single-institutional quality-assurance study that included patients undergoing elective surgery for colorectal cancer between January 2019 and December 2021. On 1 March 2020, screening for iron deficiency was implemented. Anemia was corrected by intravenous ferricarboyxmaltose. Patients with hemoglobin <7mmol/L and ferritin <30 µg/L or ferritin 30–100 µg/L and TSAT < 0.2 were divided into iron- and non-iron groups. The primary outcome was a change in hemoglobin concentration, and secondary outcomes included blood transfusion, complications, length of stay, mortality, and implementation efficacy. Data from the patients were extracted from digital patient charts and entered into a database. Results: A total of 532 patients were included, of which 177 patients (33.3%) were anemic, 63 were in the iron group, and 114 were in the non-iron group. Adherence to the screening program was 86.3%. Hemoglobin (iron group) increased from a mean of 5.7 mmol/L (SD 0.8) to 6.9 (0.8) mmol/L, p < 0.001. Iron treatment decreased transfusion rates from 27.7% to 9.1%, p = 0.007, and increased the rate of patients without complications from 53.2% to 79.6%, p < 0.001, which held true after controlling for confounding. In addition, 90-day mortality was lower in the iron group; however, this was not significant. Conclusions: Administration of intravenous iron increased hemoglobin, leading to reduced use of blood transfusion and fewer complications. Full article
(This article belongs to the Section General Surgery)
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10 pages, 581 KB  
Perspective
Epigenetics Meets CAR-T-Cell Therapy to Fight Cancer
by Simeon Santourlidis, Marcos J. Araúzo-Bravo, Lars Erichsen and Marcelo L. Bendhack
Cancers 2024, 16(10), 1941; https://doi.org/10.3390/cancers16101941 - 20 May 2024
Cited by 2 | Viewed by 2745
Abstract
Based on the impressive success of Car-T-cell therapy in the treatment of hematological malignancies, a broad application for solid tumors also appears promising. However, some important hurdles need to be overcome. One of these is certainly the identification of specific target antigens on [...] Read more.
Based on the impressive success of Car-T-cell therapy in the treatment of hematological malignancies, a broad application for solid tumors also appears promising. However, some important hurdles need to be overcome. One of these is certainly the identification of specific target antigens on cancer cells. Hypomethylation is a characteristic epigenetic aberration in many tumor entities. Genome-wide screenings for consistent DNA hypomethylations in tumors enable the identification of aberrantly upregulated transcripts, which might result in cell surface proteins. Thus, this approach provides a new perspective for the discovery of potential new Car-T-cell target antigens for almost every tumor entity. First, we focus on this approach as a possible treatment for prostate cancer. Full article
(This article belongs to the Section Cancer Therapy)
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18 pages, 1345 KB  
Article
Increasing the Understanding of Nutrient Transport Capacity of the Ovine Placentome
by Cathrine Erichsen, Axel Heiser, Neville Haack, Paul Maclean, Cathy Mary Dwyer and Sue McCoard
Animals 2024, 14(9), 1294; https://doi.org/10.3390/ani14091294 - 25 Apr 2024
Cited by 3 | Viewed by 2247
Abstract
Placental nutrient transport capacity influences fetal growth and development; however, it is affected by environmental factors, which are poorly understood. The objective of this study was to understand the impact of the ovine placentome morphological subtype, tissue type, and maternal parenteral supplementation of [...] Read more.
Placental nutrient transport capacity influences fetal growth and development; however, it is affected by environmental factors, which are poorly understood. The objective of this study was to understand the impact of the ovine placentome morphological subtype, tissue type, and maternal parenteral supplementation of arginine mono-hydrochloride (Arg) on nutrient transport capacity using a gene expression approach. Placentomal tissues of types A, B, and C morphologic placentome subtypes were derived from 20 twin-bearing ewes, which were infused thrice daily with Arg (n = 9) or saline (Ctrl, n = 11) from 100 to 140 days of gestation. Samples were collected at day 140 of gestation. Expression of 31 genes involved in placental nutrient transport and function was investigated. Differential expression of specific amino acid transporter genes was found in the subtypes, suggesting a potential adaptive response to increase the transport capacity. Placentomal tissues differed in gene expression, highlighting differential transport capacity. Supplementation with Arg was associated with differential expressions of genes involved in amino acid transport and angiogenesis, suggesting a greater nutrient transport capacity. Collectively, these results indicate that the morphological subtype, tissue type, and maternal Arg supplementation can influence placental gene expression, which may be an adaptive response to alter the transport capacity to support fetal growth in sheep. Full article
(This article belongs to the Section Small Ruminants)
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10 pages, 4412 KB  
Article
Cold Formability of Twin-Roll Cast, Rolled and Annealed Mg Strips
by Madlen Ullmann, Kristina Kittner and Ulrich Prahl
Metals 2024, 14(1), 121; https://doi.org/10.3390/met14010121 - 19 Jan 2024
Cited by 2 | Viewed by 2503
Abstract
This study investigates the cold formability of twin-roll cast and rolled magnesium strips, specifically focusing on AZ31 and ZAX210 alloys. The aim is to assess the suitability of these alloys for various forming processes. The mechanical properties and formability characteristics of the strips [...] Read more.
This study investigates the cold formability of twin-roll cast and rolled magnesium strips, specifically focusing on AZ31 and ZAX210 alloys. The aim is to assess the suitability of these alloys for various forming processes. The mechanical properties and formability characteristics of the strips were thoroughly examined to provide insights into their potential applications in transportation industries such as automotive and aerospace. The AZ31 and ZAX210 alloys were subjected to twin-roll casting and rolling processes to produce thin strips. The resulting strips were then evaluated for their cold formability. The results indicate that both alloys exhibit favourable cold formability. The ZAX210 alloy, in particular, demonstrates medium strengths with an average tensile strength of approximately 240 MPa at room temperature. The 0.2% proof stress values range between 136 MPa and 159 MPa, depending on the sampling direction. The total elongation values vary from 28% in the transverse direction to 32% at a 45° angle, indicating excellent ductility. Comparing the two alloys, the AZ31 alloy shows higher strengths due to its higher aluminium content. However, it also exhibits a more pronounced directional dependence of mechanical properties due to the formation of a strong basal texture during hot rolling. The transverse direction experiences reduced total elongation compared to the rolling direction, achieving only about 50% of the total elongation. The average Erichsen Index recorded for AZ31 and ZAX210 strips were 4.9 mm and 7.1 mm, respectively. The ZAX210 strip displays superior formability, which can be attributed to the fine-grained microstructure and the texture softening resulting from the weakening of the basal texture intensity and the splitting of the basal pole towards the rolling direction. In conclusion, the investigated twin-roll cast, rolled and annealed AZ31 and ZAX210 magnesium strips exhibit promising cold formability characteristics. The findings of this study contribute to the understanding of their mechanical behaviour and can guide the selection and optimisation of these alloys for various forming applications. Full article
(This article belongs to the Special Issue Preparation and Processing Technology of Advanced Magnesium Alloys)
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15 pages, 15793 KB  
Article
Analysis of the Effectiveness of Technological Lubricants with the Addition of Boric Acid in Sheet Metal Forming
by Janina Adamus, Wojciech Więckowski and Piotr Lacki
Materials 2023, 16(14), 5125; https://doi.org/10.3390/ma16145125 - 20 Jul 2023
Cited by 8 | Viewed by 2425
Abstract
One of the main problems during sheet metal forming is the reduction in coefficient of friction and separation of contact surfaces in order to eliminate buildups of the formed material on the forming tools. For this purpose, technological lubricants based on mineral or [...] Read more.
One of the main problems during sheet metal forming is the reduction in coefficient of friction and separation of contact surfaces in order to eliminate buildups of the formed material on the forming tools. For this purpose, technological lubricants based on mineral or synthetic oils are usually used. Unfortunately, their removal from the drawn parts and their subsequent utilization pose many problems and are expensive. Environmentally benign lubricants based on vegetable oils with the addition of boric acid could be an effective alternative to lubricants based on mineral and synthetic oils; however, the solubility of boric acid in oils is limited. Therefore, the paper proposes new, effective, and environmentally friendly methods for applying boric acid to the metal sheet by spraying it on a thin rapeseed oil layer previously applied to the metal sheet or by spraying a 25% solution of boric acid in methyl alcohol onto the sheet. The effectiveness of such lubrication was assessed on the basis of the so-called strip drawing test, Erichsen cupping test, and formation of cylindrical drawn parts in industrial conditions. The tests showed that the addition of boric acid was most effective for forming the DC01 steel sheet, reducing the coefficient of friction by about 60% compared to base oil lubrication. Although its usefulness is lower in the case of other frictional pairs, it eliminates the phenomenon of the formed material sticking to the tool, thus extending the life of the forming tools. The use of the proposed solution reduces production costs and indirectly boosts environmental protection. Moreover, an explanation of the tribological mechanism contributing to the lubrication action of boric acid is given. Full article
(This article belongs to the Special Issue Tribology in Materials Processing)
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