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Search Results (385)

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Keywords = Electrically conductive adhesive

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26 pages, 1682 KB  
Review
Surgical Outcomes in Non-Transected and Partially Transected Peripheral Nerve Injuries
by Naveen Arunachalam Sakthiyendran, Karter Morris, Caroline J. Cushman, Evan J. Hernandez, Anceslo Idicula and Brendan J. MacKay
Brain Sci. 2025, 15(11), 1202; https://doi.org/10.3390/brainsci15111202 - 7 Nov 2025
Viewed by 390
Abstract
Background: Non-transected and partially transected peripheral nerve injuries (neuromas-in-continuity) are relatively common but understudied. Their optimal surgical management and expected outcomes remain unclear. We conducted a literature review of surgical repairs in such lesions and illustrate a case to guide decision-making. Systematic searches [...] Read more.
Background: Non-transected and partially transected peripheral nerve injuries (neuromas-in-continuity) are relatively common but understudied. Their optimal surgical management and expected outcomes remain unclear. We conducted a literature review of surgical repairs in such lesions and illustrate a case to guide decision-making. Systematic searches of PubMed and Google Scholar identified 70 eligible reports (Level I = 2, Level II = 5, Level III = 37, Level IV = 20, Level V = 4). Across studies, neurolysis of NAP-positive lesions often restored antigravity strength, while direct repair or grafting of nonconductive segments yielded meaningful recovery in ~75%. After neurolysis or reconstruction, ~77–92% of brachial plexus/axillary neuromas-in-continuity reached LSUHSC Grade ≥3. Median/ulnar lesions treated with neurolysis, biologic/vascularized coverage, or reconstruction showed reliable pain relief but variable sensory/motor recovery. Radial/PIN lesions improved in some series irrespective of NAPs. Earlier intervention, shorter gaps, distal sites, and younger age correlated with superior outcomes. Meanwhile, prolonged observation risking end-organ atrophy degraded results. Adjuncts such as electrical stimulation and wraps may aid reinnervation or reduce scarring, though high-quality evidence is limited. Conclusions: For non-transected and partially transected PNIs, a pragmatic approach emerges: Observe low-grade injuries with serial examinations. Explore early if recovery stalls (≈3–6 months). Use NAP-guided neurolysis for conductive lesions. Perform tension-free repair or grafting for nonconductive segments, adding anti-adhesive coverage when appropriate. Standardized reporting and prospective trials are needed to refine timing, technique selection, and patient-reported outcomes. Full article
(This article belongs to the Section Neurosurgery and Neuroanatomy)
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16 pages, 4293 KB  
Article
Manufacturing and Application of Low-Cost Potting Adhesive with High Thermal Conductivity
by Junxiang Wang, Shiwei Zhang, Caiman Yan, Hongming Li, Shubin Yin and Yong Tang
Materials 2025, 18(21), 5011; https://doi.org/10.3390/ma18215011 - 3 Nov 2025
Viewed by 375
Abstract
The air-cored linear synchronous motor (ACLSM), characterized by high precision and stability, is widely applied in high-precision manufacturing. However, due to the absence of an iron core, the windings must be fixed with low thermal conductivity epoxy-based potting adhesive, leading to poor heat [...] Read more.
The air-cored linear synchronous motor (ACLSM), characterized by high precision and stability, is widely applied in high-precision manufacturing. However, due to the absence of an iron core, the windings must be fixed with low thermal conductivity epoxy-based potting adhesive, leading to poor heat dissipation and significant temperature rise, which risks the motor’s lifespan and accuracy. To improve heat dissipation in ACLSM, this research proposes a multi-scale filler-based strategy to enhance the thermal conductivity of the adhesive. A series of comprehensive characterizations and thermal tests demonstrates the effectiveness of this approach. The results demonstrate that the BN-AlN sample exhibits superior thermal conductivity of 1.182 W/m·K at 25 wt% filler loading, a 48.7% enhancement over commercially adhesive 381-4DZ, with only a 38% increase in cost. Meanwhile, it possesses superior electrical insulation properties and appropriate hardness, making it highly suitable for the potting of ACLSM windings. The winding encapsulating with the modified adhesive achieves a maximum temperature reduction of 8.82 °C, while improving temperature uniformity by 29.8%, confirming its exceptional thermal management capability. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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19 pages, 4132 KB  
Article
Robust and Multi-Functional Electrically Responsive Gold/Polydopamine-Coated Liquid Crystalline Elastomer Artificial Muscles
by Joshua C. Ince, Setareh Elyasi, Alan R. Duffy and Nisa V. Salim
Nanomaterials 2025, 15(21), 1658; https://doi.org/10.3390/nano15211658 - 31 Oct 2025
Viewed by 357
Abstract
Applying thin electrically conductive coatings to Liquid Crystalline Elastomers (LCEs) is an effective way of functionalizing two-way shape memory polymers with the ability to respond to electrical currents. However, achieving robust adhesion between a given electrically conductive coating and the surface of LCEs [...] Read more.
Applying thin electrically conductive coatings to Liquid Crystalline Elastomers (LCEs) is an effective way of functionalizing two-way shape memory polymers with the ability to respond to electrical currents. However, achieving robust adhesion between a given electrically conductive coating and the surface of LCEs can be challenging. This can limit the functionality, performance, and potential applications of these materials. This work describes a facile method to develop electrically responsive Liquid Crystalline Elastomer polymeric artificial muscles with strain-sensing, self-actuation-sensing, and joule-heating features. In this work, the effect of treating LCEs with polydopamine (PDA) prior to functionalizing the LCE with an electrically conductive gold-sputtered coating was explored. The findings confirmed that the PDA treatment considerably improved the adhesion of the gold sputter coating to the LCEs, thereby leading to the fabrication of multi-functional strain-sensing, electrically conductive, and electro-responsive LCEs. Full article
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9 pages, 2943 KB  
Article
Improve Intermetal Dielectric Process for HTRB Stability in Power GaN High Electron Mobility Transistor (HEMT) by unbiased-Highly Accelerated Stress Testing (uHAST)
by Yu-Ting Chuang, Niall Tumilty and Tian-Li Wu
Micromachines 2025, 16(11), 1233; https://doi.org/10.3390/mi16111233 - 30 Oct 2025
Viewed by 386
Abstract
This study investigates a severe high-temperature reverse bias (HTRB) failure observed in GaN HEMTs, with devices failing in under 24 h. We conducted an in-depth analysis of the electrical and physical failure mechanisms, revealing that unbiased-highly accelerated stress testing (uHAST) can effectively induce [...] Read more.
This study investigates a severe high-temperature reverse bias (HTRB) failure observed in GaN HEMTs, with devices failing in under 24 h. We conducted an in-depth analysis of the electrical and physical failure mechanisms, revealing that unbiased-highly accelerated stress testing (uHAST) can effectively induce dielectric delamination. The electrical and physical characteristics of devices post-delamination demonstrated a strong correlation between delamination at the nitride–polyimide interface and an increase in off-state drain leakage current (IDSS). Our findings led to the removal of a suspected process step involving the use of the reactive chemical, N-methyl-2-pyrrolidone (NMP), before and after polyimide deposition. This critical process change yielded a significant improvement in reliability; while the initial failure rate was 25% at 24 h, three lots of 260 parts subsequently survived 1000 h of HTRB stress with no failure. In conclusion, uHAST is a valuable reliability testing tool for assessing package and film adhesion, leveraging high pressure and moisture to quickly identify and troubleshoot delamination-related reliability issues. Full article
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13 pages, 3535 KB  
Article
Enhanced Thermoelectric Performance of β-Ag2Se/RGO Composites Synthesized by Cold Sintering Process for Ambient Energy Harvesting
by Dulyawich Palaporn, Ikhwan Darmawan, Piyawat Piyasin and Supree Pinitsoontorn
Nanomaterials 2025, 15(21), 1631; https://doi.org/10.3390/nano15211631 - 26 Oct 2025
Viewed by 466
Abstract
Silver selenide (Ag2Se) is a promising n-type thermoelectric material for near-room-temperature energy harvesting due to its high electrical conductivity and low lattice thermal conductivity. In this study, Ag2Se-based composites were synthesized using a cold sintering process (CSP), enabling [...] Read more.
Silver selenide (Ag2Se) is a promising n-type thermoelectric material for near-room-temperature energy harvesting due to its high electrical conductivity and low lattice thermal conductivity. In this study, Ag2Se-based composites were synthesized using a cold sintering process (CSP), enabling densification at low temperature under applied pressure. Reduced graphene oxide (RGO) was incorporated into the Ag2Se matrix in small amounts (0.25–1.0 wt.%) to enhance thermoelectric performance. Structural analysis confirmed phase-pure β-Ag2Se, while SEM and TEM revealed homogeneous RGO dispersion and strong interfacial adhesion. RGO addition led to a reduced carrier concentration due to carrier trapping by oxygen-bearing functional groups, resulting in decreased electrical conductivity. However, the absolute Seebeck coefficient increased with RGO content, maintaining a balanced power factor. Simultaneously, RGO suppressed thermal conductivity to below 0.75 W m−1 K−1 at room temperature. The optimal composition, 0.75 wt.% RGO, exhibited the highest average zT of 0.98 across the temperature range from room temperature to 383 K. These results demonstrate that combining the CSP with RGO incorporation offers a scalable and cost-effective strategy for enhancing the thermoelectric performance of Ag2Se-based materials. Full article
(This article belongs to the Special Issue Novel Nanostructures for Thermoelectric Applications)
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19 pages, 5487 KB  
Article
Effect of Addition of Cr on the Structural Properties of Copper Films on BaTiO3 Ceramic Substrates
by Fengtian Shi, Heda Bai, Yuanhao Liao, Jin Li and Xiangli Liu
Materials 2025, 18(21), 4851; https://doi.org/10.3390/ma18214851 - 23 Oct 2025
Viewed by 340
Abstract
In the application of ceramic dielectric filters, to achieve electromagnetic shielding of signals and subsequent integrated applications, it is necessary to carry out metallization treatment on their surfaces. The quality of metallization directly affects the performance of the filter. However, when in use, [...] Read more.
In the application of ceramic dielectric filters, to achieve electromagnetic shielding of signals and subsequent integrated applications, it is necessary to carry out metallization treatment on their surfaces. The quality of metallization directly affects the performance of the filter. However, when in use, the filter may encounter harsh environmental conditions. Therefore, the surface-metallized film needs to have strong corrosion resistance to ensure its long-term stability during use. In this paper, Cu films and copper–chromium alloy films were fabricated on Si (100) substrates and BaTiO3 ceramic substrates by HiPIMS technology. The effects of different added amounts of Cr on the microstructure, electrical conductivity, and corrosion resistance of the Cu films were studied. The results show that with an increase in Cr content, the preferred orientation of the (111) crystal plane gradually weakens, and the grains of the Cu-Cr alloy film gradually decrease. The particles on the film surface are relatively coarse, increasing the surface roughness of the film. However, after doping, the film still maintains a relatively low surface roughness. After doping with Cr, the resistivity of the film increases with the increase in Cr content. The film–substrate bonding force shows a trend of first increasing and then decreasing with the increase in Cr content. Among them, when the Cr content is 2 at.%, the film–substrate bonding force is the greatest. The Cu-Cr alloy film has good corrosion resistance in static corrosion. With the increase in Cr content, the Tafel slope of the cathode increases, and the polarization resistance Rp also increases with the increase in Cr content. After the addition of Cr, both the oxide film resistance and the charge transfer resistance of the electrode reaction of the Cu-Cr alloy film are greater than those of the Cu film. This indicates that the addition of Cr reduces the corrosion rate of the alloy film and enhances its corrosion resistance in a NaCl solution. 2 at.% Cr represents a balanced trade-off in composition. While ensuring the film is dense, uniform, and has good electrical conductivity, the adhesion between the film and the substrate is maximized, and the corrosion resistance of the Cu film is also improved. Full article
(This article belongs to the Special Issue Advanced Thin Films: Structural, Optical, and Electrical Properties)
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15 pages, 3287 KB  
Article
Skin-Conformal Hydrogel-Based Electroencephalography Electrodes with Surfactant-Reorganized PEDOT:PSS
by Ji-Yoon Ahn, Jihyeon Oh, Mi-Ri An, Kun-Woo Nam, Jin-Whan Kim and Sung-Hoon Park
Materials 2025, 18(20), 4781; https://doi.org/10.3390/ma18204781 - 19 Oct 2025
Viewed by 452
Abstract
Electroencephalography (EEG) electrodes require low impedance, high biocompatibility, and long-term performance. Conventional Ag/AgCl wet electrodes achieve low impedance but suffer from dehydration and skin irritation, whereas dry electrodes often induce discomfort or exhibit high impedance. To address these limitations, this study engineered a [...] Read more.
Electroencephalography (EEG) electrodes require low impedance, high biocompatibility, and long-term performance. Conventional Ag/AgCl wet electrodes achieve low impedance but suffer from dehydration and skin irritation, whereas dry electrodes often induce discomfort or exhibit high impedance. To address these limitations, this study engineered a hydrogel-based electrode by incorporating PEDOT:PSS and the nonionic surfactant Triton X-100 into an acrylic acid hydrogel matrix. The flexible acrylic acid backbone, conductive PEDOT:PSS domains, and the nanofibrillar network promoted by Triton X-100 simultaneously enhanced mechanical compliance and electrical stability. In addition, the structural rearrangement of PEDOT:PSS was verified through morphological analyses. The fabricated electrode exhibited a modulus comparable to human soft tissue, demonstrated strong interfacial adhesion in shear tests, and significantly reduced skin–electrode contact impedance. Furthermore, EEG measurements showed that the hydrogel electrode achieved alpha- and beta-band signal power comparable to commercial Ag/AgCl electrodes. These findings establish the PEDOT:PSS–Triton X-100 hydrogel electrode as a promising candidate to replace conventional wet and dry electrodes for reliable EEG applications. Full article
(This article belongs to the Section Materials Chemistry)
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14 pages, 2210 KB  
Article
Antibacterial PEEK-Ag Surfaces: Development and In Vitro Evaluation Against Staphylococcus aureus and Pseudomonas aeruginosa
by Flávio Rodrigues, Mariana Fernandes, Filipe Samuel Silva, Óscar Carvalho and Sara Madeira
J. Funct. Biomater. 2025, 16(10), 388; https://doi.org/10.3390/jfb16100388 - 16 Oct 2025
Viewed by 734
Abstract
In the pursuit of addressing the persistent challenge of bacterial adhesion and biofilm formation in dental care, this study investigates the efficacy of electric current as an alternative strategy, specifically focusing on its application in dental contexts. Polyether ether ketone (PEEK), known for [...] Read more.
In the pursuit of addressing the persistent challenge of bacterial adhesion and biofilm formation in dental care, this study investigates the efficacy of electric current as an alternative strategy, specifically focusing on its application in dental contexts. Polyether ether ketone (PEEK), known for its excellent biocompatibility and resistance to bacterial plaque, was enhanced with conductive properties by incorporating silver (Ag), a well-known antibacterial material. Through systematic in vitro experiments, the effectiveness of alternating current (AC) and direct current (DC) in reducing bacterial proliferation was evaluated. The tests were conducted using two bacterial strains: the Gram-positive Staphylococcus aureus and the Gram-negative Pseudomonas aeruginosa. Various configurations, current parameters, and two different electrode configurations were assessed to determine their impact on bacterial reduction. A notable finding from this study is that alternating current (AC) demonstrates superior efficacy compared to direct current (DC). The more significant decrease in CFUs/mL for P. aeruginosa with AC was recorded at the current levels of 5 mA and 500 nA. In opposition, S. aureus exhibited the greatest reduction at 5 mA and 1 mA. This study highlights the potential of using electric current within specific intensity ranges as an alternative strategy to effectively mitigate bacterial challenges in dental care. Full article
(This article belongs to the Section Antibacterial Biomaterials)
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15 pages, 2459 KB  
Article
Conductometric Chemosensor for Saccharides Based on Thin Films of Poly(3-Thienylboronic) Acid: Measurements of Transversal Resistance
by Berfinsu Kaya, Yulia Efremenko and Vladimir M. Mirsky
Biosensors 2025, 15(10), 679; https://doi.org/10.3390/bios15100679 - 9 Oct 2025
Viewed by 354
Abstract
Poly(3-thienylboronic acid) (PThBA) has recently been suggested as a conducting polymer with affinity for saccharides. In this study, thin films of this compound were deposited onto gold electrodes. The system obtained was studied as a possible chemical sensor. The measurements were performed by [...] Read more.
Poly(3-thienylboronic acid) (PThBA) has recently been suggested as a conducting polymer with affinity for saccharides. In this study, thin films of this compound were deposited onto gold electrodes. The system obtained was studied as a possible chemical sensor. The measurements were performed by impedance spectroscopy using potassium ferro/ferricyanide as a redox mediator. The thickness of the polymer and the deposition of the adhesive sublayer were optimized to achieve a compromise between the blocking of defects in the polymer layer and the unnecessary increase in the internal resistance of this conductometric sensor. A comparative study of the influence of fructose, glucose, and sorbitol on transversal polymer resistance was conducted. The binding constants for these saccharides were extracted from the concentration dependencies of sensor conductance. Among them, sorbitol showed the highest affinity with a binding constant up to ~15,000 L·mol−1, followed by fructose (~8700 L·mol−1) and glucose (~4500 L·mol−1). In order to exclude the contribution of the analyte tautomers on the obtained binding constants, measurements of ethylene glycol were also performed. The effects of pH and the redox state of PThBA on its affinity properties were studied, revealing higher affinities at alkaline pH and in oxidized state of the chemosensitive polymer. The developed system has the capacity to be applied in chemical sensors and virtual sensor arrays with electrical affinity control. Full article
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14 pages, 2088 KB  
Article
Flexible, Stretchable, and Self-Healing MXene-Based Conductive Hydrogels for Human Health Monitoring
by Ruirui Li, Sijia Chang, Jiaheng Bi, Haotian Guo, Jianya Yi and Chengqun Chu
Polymers 2025, 17(19), 2683; https://doi.org/10.3390/polym17192683 - 3 Oct 2025
Viewed by 781
Abstract
Conductive hydrogels (CHs) have attracted significant attention in the fields of flexible electronics, human–machine interaction, and electronic skin (e-skin) due to their self-adhesiveness, environmental stability, and multi-stimuli responsiveness. However, integrating these diverse functionalities into a single conductive hydrogel system remains a challenge. In [...] Read more.
Conductive hydrogels (CHs) have attracted significant attention in the fields of flexible electronics, human–machine interaction, and electronic skin (e-skin) due to their self-adhesiveness, environmental stability, and multi-stimuli responsiveness. However, integrating these diverse functionalities into a single conductive hydrogel system remains a challenge. In this study, polyvinyl alcohol (PVA) and polyacrylamide (PAM) were used as the dual-network matrix, lithium chloride and MXene were added, and a simple immersion strategy was adopted to synthesize a multifunctional MXene-based conductive hydrogel in a glycerol/water (1:1) binary solvent system. A subsequent investigation was then conducted on the hydrogel. The prepared PVA/PAM/LiCl/MXene hydrogel exhibits excellent tensile properties (~1700%), high electrical conductivity (1.6 S/m), and good self-healing ability. Furthermore, it possesses multimodal sensing performance, including humidity sensitivity (sensitivity of −1.09/% RH), temperature responsiveness (heating sensitivity of 2.2 and cooling sensitivity of 1.5), and fast pressure response/recovery times (220 ms/230 ms). In addition, the hydrogel has successfully achieved real-time monitoring of human joint movements (elbow and knee bending) and physiological signals (pulse, breathing), as well as enabled monitoring of spatial pressure distribution via a 3 × 3 sensor array. The performance and versatility of this hydrogel make it a promising candidate for next-generation flexible sensors, which can be applied in the fields of human health monitoring, electronic skin, and human–machine interaction. Full article
(This article belongs to the Special Issue Semiflexible Polymers, 3rd Edition)
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12 pages, 2047 KB  
Article
The Effect of Electrical Stimulation on the Cellular Response of Human Mesenchymal Stem Cells Grown on Silicon Carbide-Coated Carbon Nanowall Scaffolds
by Koki Ono, Ayako Tanaka, Kenji Ishikawa, Wakana Takeuchi, Kenichi Uehara, Shigeo Yasuhara, Masaru Hori and Hiromasa Tanaka
Bioengineering 2025, 12(10), 1073; https://doi.org/10.3390/bioengineering12101073 - 2 Oct 2025
Viewed by 1500
Abstract
Silicon carbide (SiC)-coated carbon nanowalls (CNWs) have been proposed for use as implantable scaffold electrodes. Therefore, we investigated the effects of the SiC coating on CNWs and assessed the effects of the application of electrical stimulation (ES) on human mesenchymal stem cells cultured [...] Read more.
Silicon carbide (SiC)-coated carbon nanowalls (CNWs) have been proposed for use as implantable scaffold electrodes. Therefore, we investigated the effects of the SiC coating on CNWs and assessed the effects of the application of electrical stimulation (ES) on human mesenchymal stem cells cultured on SiC-coated CNWs. Measurements were conducted using immunofluorescence staining, proliferation assays, and quantitative reverse transcription polymerase chain reaction. Our results showed that the SiC coating increased the cell adhesion area, and the combination of the SiC coating and ES promoted cell proliferation. Furthermore, ES enhanced osteogenic differentiation on CNWs, both with and without the SiC coating. In SiC-coated samples, the increase in wall thickness of CNWs by the SiC coating promoted neural differentiation. These findings indicate that scaffold electrodes composed of SiC-coated CNWs enhance cell adhesion and proliferation; the application of ES to such electrodes promotes osteogenic differentiation, while the SiC coating itself promotes neural differentiation. Full article
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15 pages, 2241 KB  
Article
Vertically Aligned Carbon Nanotubes Grown on Copper Foil as Electrodes for Electrochemical Double Layer Capacitors
by Chinaza E. Nwanno, Ram Chandra Gotame, John Watt, Winson Kuo and Wenzhi Li
Nanomaterials 2025, 15(19), 1506; https://doi.org/10.3390/nano15191506 - 1 Oct 2025
Viewed by 819
Abstract
This study reports a binder-free, catalyst-free method for fabricating vertically aligned carbon nanotubes (VACNTs) directly on copper (Cu) foil using plasma-enhanced chemical vapor deposition (PECVD) for electrochemical double-layer capacitor (EDLC) applications. This approach eliminates the need for catalyst layers, polymeric binders, or substrate [...] Read more.
This study reports a binder-free, catalyst-free method for fabricating vertically aligned carbon nanotubes (VACNTs) directly on copper (Cu) foil using plasma-enhanced chemical vapor deposition (PECVD) for electrochemical double-layer capacitor (EDLC) applications. This approach eliminates the need for catalyst layers, polymeric binders, or substrate pre-treatments, simplifying electrode design and enhancing electrical integration. The resulting VACNTs form a dense, uniform, and porous array with strong adhesion to the Cu substrate, minimizing contact resistance and improving conductivity. Electrochemical analysis shows gravimetric specific capacitance (Cgrav) and areal specific capacitance (Careal) of 8 F g−1 and 3.5 mF cm−2 at a scan rate of 5 mV/s, with low equivalent series resistance (3.70 Ω) and charge transfer resistance (0.48 Ω), enabling efficient electron transport and rapid ion diffusion. The electrode demonstrates excellent rate capability and retains 92% of its initial specific capacitance after 3000 charge–discharge cycles, indicating strong cycling stability. These results demonstrate the potential of directly grown VACNT-based electrodes for high-performance EDLCs, particularly in applications requiring rapid charge–discharge cycles and sustained energy delivery. Full article
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18 pages, 2289 KB  
Article
GaN/InN HEMT-Based UV Photodetector on SiC with Hexagonal Boron Nitride Passivation
by Mustafa Kilin and Firat Yasar
Photonics 2025, 12(10), 950; https://doi.org/10.3390/photonics12100950 - 24 Sep 2025
Cited by 1 | Viewed by 590
Abstract
This work presents a novel Gallium Nitride (GaN) high-electron-mobility transistor (HEMT)-based ultraviolet (UV) photodetector architecture that integrates advanced material and structural design strategies to enhance detection performance and stability under room-temperature operation. This study is conducted as a fully numerical simulation using the [...] Read more.
This work presents a novel Gallium Nitride (GaN) high-electron-mobility transistor (HEMT)-based ultraviolet (UV) photodetector architecture that integrates advanced material and structural design strategies to enhance detection performance and stability under room-temperature operation. This study is conducted as a fully numerical simulation using the Silvaco Atlas platform, providing detailed electrothermal and optoelectronic analysis of the proposed device. The device is constructed on a high-thermal-conductivity silicon carbide (SiC) substrate and incorporates an n-GaN buffer, an indium nitride (InN) channel layer for improved electron mobility and two-dimensional electron gas (2DEG) confinement, and a dual-passivation scheme combining silicon nitride (SiN) and hexagonal boron nitride (h-BN). A p-GaN layer is embedded between the passivation interfaces to deplete the 2DEG in dark conditions. In the device architecture, the metal contacts consist of a 2 nm Nickel (Ni) adhesion layer followed by Gold (Au), employed as source and drain electrodes, while a recessed gate embedded within the substrate ensures improved electric field control and effective noise suppression. Numerical simulations demonstrate that the integration of a hexagonal boron nitride (h-BN) interlayer within the dual passivation stack effectively suppresses the gate leakage current from the typical literature values of the order of 108 A to approximately 1010 A, highlighting its critical role in enhancing interfacial insulation. In addition, consistent with previous reports, the use of a SiC substrate offers significantly improved thermal management over sapphire, enabling more stable operation under UV illumination. The device demonstrates strong photoresponse under 360 nm ultraviolet (UV) illumination, a high photo-to-dark current ratio (PDCR) found at approximately 106, and tunable performance via structural optimization of p-GaN width between 0.40 μm and 1.60 μm, doping concentration from 5×1016 cm3 to 5×1018 cm3, and embedding depth between 0.060 μm and 0.068 μm. The results underscore the proposed structure’s notable effectiveness in passivation quality, suppression of gate leakage, and thermal management, collectively establishing it as a robust and reliable platform for next-generation UV photodetectors operating under harsh environmental conditions. Full article
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21 pages, 11834 KB  
Article
Influence of the Ozonation Process on Expanded Graphite for Textile Gas Sensors
by Paulina Rzeźniczak, Ewa Skrzetuska, Mohanapriya Venkataraman and Jakub Wiener
Sensors 2025, 25(17), 5328; https://doi.org/10.3390/s25175328 - 27 Aug 2025
Viewed by 688
Abstract
In view of the growing demand for flexible, conductive and functional materials for textile gas sensor applications, the effects of ozonation on the properties of expanded graphite (EG) in textile structures were analyzed. Four types of fabrics (cotton, polyamide, viscose, para-aramid) coated with [...] Read more.
In view of the growing demand for flexible, conductive and functional materials for textile gas sensor applications, the effects of ozonation on the properties of expanded graphite (EG) in textile structures were analyzed. Four types of fabrics (cotton, polyamide, viscose, para-aramid) coated with pastes containing EG, which had previously been subjected to a 15-min and 30-min ozonation process, were examined. The paste was prepared using Ebecryl 2002 and the photoinitiator Esacure DP250 and then applied by screen printing. Surface resistance, scanning microscopy and wetting angle analyses were performed. The results showed that short-term ozonation (15 min) notably improved the electrical conductivity and adhesion of EG to the textile substrate, while longer exposure (30 min) led to deterioration of the conductive properties due to excessive functionalization and fragmentation of the conductive layer. The lowest surface resistance was observed in the sample subjected to 15 min of ozonation. The conclusions indicate that a properly controlled ozonation process can increase the usability of EG in sensor applications, especially in the context of smart clothing; however, the optimization of the modification time is crucial for maintaining the integrity and durability of the conductive layer. Full article
(This article belongs to the Special Issue Feature Papers in Physical Sensors 2025)
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19 pages, 3163 KB  
Article
Hydrophobic, Durable, and Reprocessable PEDOT:PSS/PDMS-PUa/SiO2 Film with Conductive Self-Cleaning and De-Icing Functionality
by Jie Fang, Rongqing Dong, Meng Zhou, Lishan Liang, Mingna Yang, Huakun Xing, Yongluo Qiao and Shuai Chen
Coatings 2025, 15(9), 985; https://doi.org/10.3390/coatings15090985 - 23 Aug 2025
Viewed by 1145
Abstract
Poly (3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) stands out as a renowned commercial conducting polymer composite, boasting extensive and promising applications in the realm of film electronics. In this study, we have made a concerted effort to overcome the inherent drawbacks of PEDOT:PSS films (especially, high [...] Read more.
Poly (3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) stands out as a renowned commercial conducting polymer composite, boasting extensive and promising applications in the realm of film electronics. In this study, we have made a concerted effort to overcome the inherent drawbacks of PEDOT:PSS films (especially, high moisture absorption, mechanical damage vulnerability, insufficient substrate adhesion ability, etc.) by uniformly blending them with polydimethylsiloxane polyurea (PDMS-PUa) and silica (SiO2) nanoparticles through a feasible mechanical stirring process, which effectively harnesses the intermolecular interactions, as well as the morphological and structural characteristics, among the various components. The Si−O bonds within PDMS-PUa and the −CH3 groups attached to Si atoms significantly enhance the hydrophobicity of the composite film (as evidenced by a water contact angle of 132.89° under optimized component ratios). Meanwhile, SiO2 microscopically modifies the surface morphology, resulting in increased surface roughness. This composite film not only maintains high conductivity (1.21 S/cm, in contrast to 0.83 S/cm for the PEDOT:PSS film) but also preserves its hydrophobicity and electrical properties under rigorous conditions, including high-temperature exposure (60–200 °C), ultraviolet (UV) aging (365.0 nm, 1.32 mW/cm2), and abradability testing (2000 CW abrasive paper, drag force of approximately 0.98 N, 40 cycles). Furthermore, the film demonstrates enhanced resistance to both acidic (1 mol/L, 24 h) and alkaline (1 mol/L, 24 h) environments, along with excellent self-cleaning and de-icing capabilities (−6 °C), and satisfactory adhesion (Level 2). Notably, the dried composite film can be re-dispersed into a solution with the aid of isopropanol through simple magnetic stirring, and the sequentially coated films also exhibit good surface hydrophobicity (136.49°), equivalent to that of the pristine film. This research aims to overcome the intrinsic performance drawbacks of PEDOT:PSS-based materials, enabling them to meet the demands of complex application scenarios in the field of organic electronics while endowing them with multifunctionality. Full article
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