Search Results (104)

The problem of poor coupling and wheel breakage is a critical issue in the rapid inspection of rails using contact piezoelectric ultrasonic technology for trolleys and vehicles. To overcome this shortcoming, a non-contact unidirectional Shear Vertical Wave EMAT (USV-EMAT) for rapid rail flaw detection with a larger emission angle is proposed and optimized. First, the core characteristics of the USV-EMAT and the Unidirectional Line-Focusing Shear Vertical Wave EMAT (ULSV-EMAT) are compared and analyzed, including emission angle, directivity, intensity, and detection scan distance. The results confirmed that the USV-EMAT is more suitable for rapid rail flaw detection. Secondly, the orthogonal experimental analysis method was used to optimize the structural parameters of the probe. This study systematically identified the key factors influencing the directivity and intensity of acoustic waves excited by the probe, as well as the detection blind zones. Finally, the structural parameters of the integrated 37° USV-EMAT probe were determined by comparing and analyzing the received signal characteristics of the transmit–receive racetrack coil and the self-transmitting–receiving meander coil. The results show that the optimized probe achieves a 14.3 dB SNR for detecting a 5 mm diameter, 50 mm deep transverse hole in the rail, and a 14.0 dB SNR for a 3 mm diameter, 25 mm long, 50 mm deep flat-bottomed hole. Additionally, this study reveals that as the burial depth of the transverse holes increases, the detection scan distance for such defects exhibits an “N”-shaped trend, with the minimum occurring at a depth of 90 mm. Full article

Residual stress plays a critical role in the durability and structural integrity of steel rolls and bars. Proper analysis helps prevent defects like warping or cracking, ensuring the steel meets quality standards and performs reliably in critical applications. This paper presents a methodology for analysing residual stresses using electromagnetic acoustic transducer (EMAT) based nonlinear ultrasonics. It compares its effectiveness with established techniques such as X-ray diffraction (XRD) and coercive force measurements. The results demonstrate that nonlinear ultrasonics provides more detailed insights into stress distribution, particularly in subsurface regions where traditional methods like XRD face limitations. It also shows good sensitivity to stress-induced microstructural variations than coercive force measurements. This research study is the first to perform a comparative analysis using XRD, EMAT, and coercive force techniques on industrial samples, followed by the implementation of EMAT nonlinear technology at an industrial production site. The findings indicate a positive trend observed in XRD and coercive force results, and those from nonlinear ultrasonics, further validating its accuracy. Moreover, the technology has been successfully applied in steel manufacturing industries through the project named STEEL components assessment using a novel non-destructive residual stress ultrasonic technology (STEELAR), funded by the Research Fund for Coal and Steel (RFCS). These findings underscore the potential of nonlinear ultrasonics as a powerful, fast and complementary tool for comprehensive residual stress monitoring in steel components, enhancing both theoretical understanding and practical industrial application. Full article

Financial time series prediction remains a challenging task due to the inherent non-stationarity, noise, and complex temporal dependencies present in market data. Traditional forecasting methods often fail to capture the multifaceted nature of financial markets, where temporal proximity, trend dynamics, and volatility patterns simultaneously influence price movements. To address these limitations, this paper proposes the Enhanced Multi-Aspect Transformer (EMAT), a novel deep learning architecture specifically designed for stock market prediction. EMAT incorporates a Multi-Aspect Attention Mechanism that simultaneously captures temporal decay patterns, trend dynamics, and volatility regimes through specialized attention components. The model employs an encoder–decoder architecture with enhanced feed-forward networks utilizing SwiGLU activation, enabling superior modeling of complex non-linear relationships. Furthermore, we introduce a comprehensive multi-objective loss function that balances point-wise prediction accuracy with volatility consistency. Extensive experiments on multiple stock market datasets demonstrate that EMAT consistently outperforms a wide range of state-of-the-art baseline models, including various recurrent, hybrid, and Transformer architectures. Our ablation studies further validate the design, confirming that each component of the Multi-Aspect Attention Mechanism makes a critical and quantifiable contribution to the model’s predictive power. The proposed architecture’s ability to simultaneously model these distinct financial characteristics makes it a particularly effective and robust tool for financial forecasting, offering significant improvements in accuracy compared to existing approaches. Full article

The monitoring of safety and health in lithium-ion batteries (LIBs) presents a significant challenge. Ultrasonic detection techniques fulfil the requirements for high sensitivity and non-destructive evaluation in the safety assessment of these batteries. This study concentrates on the application of electromagnetic acoustic transducer (EMAT) technology for non-destructive battery testing, utilizing non-contact electromagnetic coupling to generate and receive ultrasonic waves. This method addresses the limitations associated with conventional piezoelectric ultrasonic coupling media, thereby facilitating highly reliable assessment of the internal condition of batteries. Specifically, this paper independently designs an EMAT featuring a Halbach magnet array and a butterfly coil. Based on this design, optimization is performed, and the amplitude of the received signal is increased fourfold compared to the pre-optimization configuration. The optimized transducer is employed to evaluate a set of retired batteries with a nominal capacity of 270 Ah. Experimental results demonstrate that batteries exhibiting capacities below 240 Ah produced average signal amplitudes more than 40% lower than those of batteries with higher capacities. This technology provides a non-contact, disassembly-free approach for rapid performance evaluation of batteries and demonstrates potential for effective application in sorting retired battery units. Full article

Electromagnetic acoustic resonance (EMAR) is a well-established non-contact method for ultrasonic thickness measurement, typically operated at frequencies above 1 MHz using an electromagnetic acoustic transducer (EMAT). This study successfully extends EMAR into the sub-MHz range, allowing supply voltages below 60 V and thus offering safer and more cost-effective operation. Experiments were conducted on copper blocks approximately 20 mm thick, where a relative thickness accuracy of better than 0.2% is obtained. Regarding this result, the research identifies a critical design principle: Stable thickness resonances and subsequently accurate thickness measurement are achieved when the ratio of ultrasonic wavelength to EMAT track width ($\lambda$/w) falls below 1. This minimizes the excitation and interactions with structural eigenmodes, ensuring consistent measurement reliability. To support this, the study introduces a system-based model to simulate the EMAR method. The model provides detailed insights into how wave propagation affects the accuracy of EMAR measurements. Experimental results align well with the simulation outcome and confirm the feasibility of EMAR in the sub-MHz regime without compromising precision. These findings highlight the potential of low-voltage EMAR as a safer, cost-effective, and highly accurate approach for industrial ultrasonic thickness measurements. Full article

For non-destructive testing (NDT) of defects in aluminum alloy plates, traditional ultrasonic contact methods face challenges from high temperatures and liquid couplant contamination. Using electromagnetic acoustic transducers (EMATs), a key issue is that longitudinal waves (L-waves) excited by the butterfly-coil EMATs interfere with the desired shear waves (S-waves) reflected by internal defects. To solve this problem, a simulation–experiment approach optimized the butterfly coil parameters. An FE model visualized the electromagnetic acoustic transducer (EMAT) acoustic field and predicted signals. Orthogonal simulations tested three main parameters: excitation frequency, wire diameter, and effective coil width. Tests on aluminum specimens with artificial defects used the optimized EMAT. Simulated and measured signals showed strong correlation, validating optimal parameters. The results confirmed suppressed L-wave interference and improved defect detection sensitivity, enabling detection of a 3 mm diameter flat-bottomed hole buried 37 mm deep. Full article

Left atrial mechanical dysfunction is common in horses following the treatment of atrial fibrillation (AF). This study aimed to evaluate the use of an acoustic cardiography monitor (Audicor^®) in quantifying cardiac mechanical and hemodynamic function in horses with AF before and after treatment and to correlate these findings with echocardiographic measures. Twenty-eight horses with AF and successful transvenous electrical cardioversion were included. Audicor^® recordings with concomitant echocardiographic examinations were performed one day before, one day after, and two to seven days after cardioversion. Key variables measured by Audicor^® included electromechanical activating time (EMAT), heart rate-corrected EMATc, left ventricular systolic time (LVST), heart rate-corrected LVSTc, systolic dysfunction index (SDI), and intensity and persistence of the third and fourth heart sound (S3, S4). A repeated-measures ANOVA with Tukey’s test was used to compare these variables over time, and linear regression and Bland–Altman analyses were applied to assess associations with echocardiographic findings. Following conversion to sinus rhythm, there was a significant decrease in EMATc and LVSTc (p < 0.0001) and a significant increase in LVST (p = 0.0001), indicating improved ventricular systolic function, with strong agreement between Audicor^® snapshot and echocardiographic measures. However, S4 quantification did not show clinical value for assessing left atrial function after conversion. Full article

Cardiovascular diseases remain one of the leading causes of mortality worldwide, highlighting the importance of effective monitoring and early diagnosis. While electrocardiography (ECG) is the standard technique for evaluating the heart’s electrical activity and detecting rhythm and conduction abnormalities, it alone is insufficient for identifying certain conditions, such as valvular disorders. Phonocardiography (PCG) allows the recording and analysis of heart sounds and improves the diagnostic accuracy when combined with ECG. In this study, ECG and PCG signals were simultaneously acquired from a resting adult subject using a compact system comprising an analog front-end (model AD8232, manufactured by Analog Devices, Wilmington, MA, USA) for ECG acquisition and a digital stethoscope built around a condenser electret microphone (model HM-9250, manufactured by HMYL, Anqing, China). Both the ECG electrodes and the microphone were positioned on the chest to ensure the spatial alignment of the signals. An adaptive segmentation algorithm was developed to segment PCG and ECG signals based on their morphological and temporal features. This algorithm identifies the onset and peaks of S1 and S2 heart sounds in the PCG and the Q, R, and S waves in the ECG, enabling the extraction of the systolic time intervals such as EMAT, PEP, LVET, and LVST parameters proven useful in the diagnosis and monitoring of cardiovascular diseases. Based on the segmented signals, the measured averages (EMAT = 74.35 ms, PEP = 89.00 ms, LVET = 244.39 ms, LVST = 258.60 ms) were consistent with the reference standards, demonstrating the reliability of the developed method. The proposed algorithm was validated on synchronized ECG and PCG signals from multiple subjects in an open-source dataset (BSSLAB Localized ECG Data). The systolic intervals extracted using the proposed method closely matched the literature values, confirming the robustness across different recording conditions; in detail, the mean Q–S1 interval was 40.45 ms (≈45 ms reference value, mean difference: −4.85 ms, LoA: −3.42 ms and −6.09 ms) and the R–S1 interval was 14.09 ms (≈15 ms reference value, mean difference: −1.2 ms, LoA: −0.55 ms and −1.85 ms). In conclusion, the results demonstrate the potential of the joint ECG and PCG analysis to improve the long-term monitoring of cardiovascular diseases. Full article

High-temperature pipelines, as core facilities in the fields of petrochemical and power, are constantly exposed to extreme working conditions ranging from 450 to 600 °C, facing risks of stress corrosion, creep damage, and other defects. Traditional shutdown inspections are time-consuming and costly. Meanwhile, existing electromagnetic acoustic transducers (EMATs) are restricted by their high-temperature tolerance (≤500 °C) and short-term stability (effective working duration < 5 min). This paper proposes a high-frequency circumferential guided wave (CLamb wave) EMAT based on a Halbach permanent magnet array. Through magnetic circuit optimization (Halbach array) and multi-layer insulation design, it enables continuous and stable detection on the surface of 600 °C pipelines for 10 min. The simulations revealed that the Halbach array increased the magnetic flux density by 1.4 times and the total displacement amplitude by 2 times at a magnet’s large lift-off (9 mm). The experimental results show that the internal temperature of the sensor remained stable below 167 °C at 600 °C. It was capable of detecting the smallest defect of a φ3 mm half-hole (depth half of the wall thickness), with a signal attenuation rate of only 0.32%/min. The signal amplitude of Q235 pipelines under high-temperature short-term detection (<5 min) was 1.5 times higher than that at room temperature. However, material degradation under high temperature led to insufficient long-term stability. This study breaks through the bottleneck of long-term detection of high-temperature EMATs, providing a new scheme for efficient online detection of high-temperature pipelines. Full article

This work describes the synthesis of ordered 3D siloxane-silsesquioxane reticular materials with silicate D4R cubes (Si₈O₂₀⁸⁻), harvested from a sacrificial tetrabutylammonium cyclosilicate hydrate (TBA-CySH) precursor, interlinked with octyl and dicyclopentyl (Cp₂) hydrocarbon functionalities in a one-step synthesis with organodichlorosilanes. Advanced solid-state NMR spectroscopy allowed us to unravel the molecular order of the nodes and their interconnection by the silicone linkers. In the case of octyl-methyl silicone linkers, changing the silane-to-silicate ratio in the synthesis allowed for tuning the length of the linker between the nodes. With dicyclopentyl linkers, the addition of dimethyldichlorosilane was essential to enable the formation of a reticular network. The resulting materials contained mixed, dimeric silicone linkers, i.e., Si₈-O-Si(Me₂)-O-Si(Cp₂)-O-Si₈. Full article

The residual stress significantly affects the operational safety of oil and gas pipelines. Traditional ultrasonic stress measurement methods require pipeline surface pretreatment, which reduces detection efficiency. EMAT, as a non-contact measurement method, shows promising applications for residual stress detection in oil and gas pipelines. Therefore, based on field conditions for residual stress detection in oil and gas pipelines, this study prepared X80 pipeline steel specimens with epoxy resin coatings of 0.58 mm, 1 mm, 1.58 mm, and 1.9 mm thickness to verify the influence of coating thickness on the stress measurement accuracy of EMAT. Additionally, X80 pipeline steel specimens with varying surface roughness were prepared to study the impact of surface roughness on the residual stress measurement. The results indicate that within the range of coating thickness variations, the residual stress measurement error falls in the range of 50 MPa, while the change of residual stress caused by surface roughness is less than 30 MPa. This validates the feasibility and accuracy of the EMAT method for residual stress measurement in in-service pipelines without the need for surface treatment. Full article

Laser ablation was used to successfully fabricate multiferroic bilayer thin films, composed of BaTiO₃ (BTO) and CoFe₂O₄ (CFO), on highly doped (100) Si substrates. This study investigates the influence of BaTiO₃ layer thickness (50–220 nm) on the films’ structural, magnetic, and dielectric properties. The dense, polycrystalline films exhibited a tetragonal BaTiO₃ phase and a cubic spinel CoFe₂O₄ layer. Structural analysis revealed compression of the CoFe₂O₄ unit cell along the growth direction, while the BaTiO₃ layer showed a tetragonal distortion, more pronounced in thinner BTO layers. These strain effects, attributed to the mechanical interaction between both layers, induced strain-dependent wasp-waisted behavior in the films’ magnetic hysteresis cycles. The strain effects gradually relaxed with increasing BaTiO₃ thickness. Raman spectroscopy and second harmonic generation studies confirmed BTO’s non-centrosymmetric ferroelectric structure at room temperature. The displayed dielectric permittivity dispersion was modeled using the Havriliak–Negami function combined with a conductivity term. This analysis yielded relaxation times, DC conductivities, and activation energies. The observed BTO relaxation time behavior, indicative of small-polaron transport, changed significantly at the BTO ferroelectric Curie temperature (Tc), presenting activation energies E_τ in the 0.1–0.3 eV range for T < Tc and E_τ > 0.3 eV for T > Tc. The BTO thickness-dependent Tc behavior exhibited critical exponents ν ~ 0.82 consistent with the 3D random Ising universality class, suggesting local disorder and inhomogeneities in the films. This was attributed to the composite structure of BTO grains, comprising an inner bulk-like structure, a gradient strained layer, and a disordered surface layer. DC conductivity analysis indicated that CoFe₂O₄ conduction primarily occurred through hopping in octahedral sites. These findings provide crucial insights into the dynamic dielectric behavior of multiferroic bilayer thin films at the nanoscale, enhancing their potential for application in emerging Si electronics-compatible magneto-electric technologies. Full article

This study presents a novel, coil-only magnetostrictive ultrasonic detection method that operates effectively without permanent magnets, introducing a simpler alternative to conventional designs. The system configuration is streamlined, consisting of a single meander coil, an excitation source, and a nickel sheet, with both the bias magnetic field and ultrasonic excitation achieved by a composite excitation containing both DC and AC components. This design offers significant advantages, enabling high-frequency Lamb wave generation in nickel sheets for ultrasonic detection while reducing device complexity. Experimental validation demonstrated that an S0-mode Lamb wave at a frequency of 2.625 MHz could be effectively excited in a 0.2 mm nickel sheet using a double-layer meander coil. The experimentally measured wave velocity was 4.9946 m/s, with a deviation of only 0.4985% from the theoretical value, confirming the accuracy of the method. Additionally, this work provides a theoretical basis for future development of flexible MEMS-based magnetostrictive ultrasonic transducers, expanding the potential for miniaturized magnetostrictive patch transducers. Full article

This study is focused on optimizing electromagnetic acoustic transducer (EMAT) sensors for enhanced ultrasonic guided wave signal generation in steel cables using CAD and modern manufacturing to enable contactless ultrasonic signal transmission and reception. A lab test rig with advanced measurement and data processing was set up to test the sensors’ ability to detect cable damage, like wire breaks and abrasion, while also examining the effect of potential disruptors such as rope soiling. Machine learning algorithms were applied to improve the damage detection accuracy, leading to significant advancements in magnetostrictive measurement methods and providing a new standard for future development in this area. The use of the Vision Transformer Masked Autoencoder Architecture (ViTMAE) and generative pre-training has shown that reliable damage detection is possible despite the considerable signal fluctuations caused by rope movement. Full article

In order to solve the problem that small defects hidden behind pipeline support parts are difficult to detect effectively in small spaces, such as offshore oil platforms, a meander-coil-type dual magnetic group circumferential magnetostrictive guided wave transducer is developed in this paper. The transducer, which consists of a coil, two sets of permanent magnets, and a magnetostrictive patch, can excite a high-frequency circumferential shear horizontal (CSH) guided wave. The energy conversion efficiency of the MPT is optimized through magnetic field simulation and experiment, and the amplitude of the defect signal is enhanced 1.9 times. The experimental results show that the MPT developed in this paper can effectively excite and receive CSH₂ mode guided waves with a center frequency of 1.6 MHz. Compared with the traditional PPM EMAT transducer, the excitation energy of the transducer is significantly enhanced, and the defects of the 2 mm round hole at the back of the support can be effectively detected. Full article