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28 pages, 4099 KB  
Article
Fatigue Crack Length Estimation Using Acoustic Emissions Technique-Based Convolutional Neural Networks
by Asaad Migot, Ahmed Saaudi, Roshan Joseph and Victor Giurgiutiu
Sensors 2026, 26(2), 650; https://doi.org/10.3390/s26020650 - 18 Jan 2026
Viewed by 293
Abstract
Fatigue crack propagation is a critical failure mechanism in engineering structures, requiring meticulous monitoring for timely maintenance. This research introduces a deep learning framework for estimating fatigue fracture length in metallic plates through acoustic emission (AE) signals. AE waveforms recorded during crack growth [...] Read more.
Fatigue crack propagation is a critical failure mechanism in engineering structures, requiring meticulous monitoring for timely maintenance. This research introduces a deep learning framework for estimating fatigue fracture length in metallic plates through acoustic emission (AE) signals. AE waveforms recorded during crack growth are transformed into time-frequency images using the Choi–Williams distribution. First, a clustering system is developed to analyze the distribution of the AE image-based dataset. This system employs a CNN-based model to extract features from the input images. The AE dataset is then divided into three categories according to fatigue lengths using the K-means algorithm. Principal Component Analysis (PCA) is used to reduce the feature vectors to two dimensions for display. The results show how close together the data points are in the clusters. Second, convolutional neural network (CNN) models are trained using the AE dataset to categorize fracture lengths into three separate ranges. Using the pre-trained models ResNet50V2 and VGG16, we compare the performance of a bespoke CNN using transfer learning. It is clear from the data that transfer learning models outperform the custom CNN by a wide margin, with an accuracy of approximately 99% compared to 93%. This research confirms that convolutional neural networks (CNNs), particularly when trained with transfer learning, are highly successful at understanding AE data for data-driven structural health monitoring. Full article
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24 pages, 3126 KB  
Article
Calibrated Transformer Fusion for Dual-View Low-Energy CESM Classification
by Ahmed A. H. Alkurdi and Amira Bibo Sallow
J. Imaging 2026, 12(1), 41; https://doi.org/10.3390/jimaging12010041 - 13 Jan 2026
Viewed by 248
Abstract
Contrast-enhanced spectral mammography (CESM) provides low-energy images acquired in standard craniocaudal (CC) and mediolateral oblique (MLO) views, and clinical interpretation relies on integrating both views. This study proposes a dual-view classification framework that combines deep CNN feature extraction with transformer-based fusion for breast-side [...] Read more.
Contrast-enhanced spectral mammography (CESM) provides low-energy images acquired in standard craniocaudal (CC) and mediolateral oblique (MLO) views, and clinical interpretation relies on integrating both views. This study proposes a dual-view classification framework that combines deep CNN feature extraction with transformer-based fusion for breast-side classification using low-energy (DM) images from CESM acquisitions (Normal vs. Tumorous; benign and malignant merged). The evaluation was conducted using 5-fold stratified group cross-validation with patient-level grouping to prevent leakage across folds. The final configuration (Model E) integrates dual-backbone feature extraction, transformer fusion, MC-dropout inference for uncertainty estimation, and post hoc logistic calibration. Across the five held-out test folds, Model E achieved a mean accuracy of 96.88% ± 2.39% and a mean F1-score of 97.68% ± 1.66%. The mean ROC-AUC and PR-AUC were 0.9915 ± 0.0098 and 0.9968 ± 0.0029, respectively. Probability quality was supported by a mean Brier score of 0.0236 ± 0.0145 and a mean expected calibration error (ECE) of 0.0334 ± 0.0171. An ablation study (Models A–E) was also reported to quantify the incremental contribution of dual-view input, transformer fusion, and uncertainty calibration. Within the limits of this retrospective single-center setting, these results suggest that dual-view transformer fusion can provide strong discrimination while also producing calibrated probabilities and uncertainty outputs that are relevant for decision support. Full article
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19 pages, 3746 KB  
Article
Fault Diagnosis and Classification of Rolling Bearings Using ICEEMDAN–CNN–BiLSTM and Acoustic Emission
by Jinliang Li, Haoran Sheng, Bin Liu and Xuewei Liu
Sensors 2026, 26(2), 507; https://doi.org/10.3390/s26020507 - 12 Jan 2026
Viewed by 311
Abstract
Reliable operation of rolling bearings is essential for mechanical systems. Acoustic emission (AE) offers a promising approach for bearing fault detection because of its high-frequency response and strong noise-suppression capability. This study proposes an intelligent diagnostic method that combines an improved complete ensemble [...] Read more.
Reliable operation of rolling bearings is essential for mechanical systems. Acoustic emission (AE) offers a promising approach for bearing fault detection because of its high-frequency response and strong noise-suppression capability. This study proposes an intelligent diagnostic method that combines an improved complete ensemble empirical mode decomposition with adaptive noise (ICEEMDAN) and a convolutional neural network–bidirectional long short-term memory (CNN–BiLSTM) architecture. The method first applies wavelet denoising to AE signals, then uses ICEEMDAN decomposition followed by kurtosis-based screening to extract key fault components and construct feature vectors. Subsequently, a CNN automatically learns deep time–frequency features, and a BiLSTM captures temporal dependencies among these features, enabling end-to-end fault identification. Experiments were conducted on a bearing acoustic emission dataset comprising 15 operating conditions, five fault types, and three rotational speeds; comparative model tests were also performed. Results indicate that ICEEMDAN effectively suppresses mode mixing (average mixing rate 6.08%), and the proposed model attained an average test-set recognition accuracy of 98.00%, significantly outperforming comparative models. Moreover, the model maintained 96.67% accuracy on an independent validation set, demonstrating strong generalization and practical application potential. Full article
(This article belongs to the Special Issue Deep Learning Based Intelligent Fault Diagnosis)
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12 pages, 450 KB  
Article
A Transformer-Based Deep Learning Approach for Cache Side-Channel Attack Detection on AES
by Qingtie Li, Xinyu Yang and Shougang Ren
Electronics 2026, 15(1), 148; https://doi.org/10.3390/electronics15010148 - 29 Dec 2025
Viewed by 272
Abstract
Cache-based side-channel attacks, specifically Flush+Reload and Prime+Probe, pose a critical threat to the confidentiality of AES-encrypted systems, particularly in shared resource environments such as Smart Agriculture IoT. While deep learning has shown promise in detecting these attacks, existing approaches based on Convolutional Neural [...] Read more.
Cache-based side-channel attacks, specifically Flush+Reload and Prime+Probe, pose a critical threat to the confidentiality of AES-encrypted systems, particularly in shared resource environments such as Smart Agriculture IoT. While deep learning has shown promise in detecting these attacks, existing approaches based on Convolutional Neural Networks struggle with robustness when distinguishing between multiple attack vectors. In this paper, we propose a Transformer-based detection framework that leverages self-attention mechanisms to capture global temporal dependencies in cache timing traces. To overcome data scarcity issues, we constructed a comprehensive and balanced dataset comprising 10,000 timing traces. Experimental results demonstrate that while the baseline CNN model suffers a significant performance drop to 66.73% in mixed attack scenarios, our proposed Transformer model maintains a high classification accuracy of 94.00%. This performance gap represents a 27.27% absolute improvement, proving the proposed method effectively distinguishes between different attack types and benign system noise. We further integrate these findings into a visualization interface to facilitate real-time security monitoring. Full article
(This article belongs to the Special Issue Novel Methods Applied to Security and Privacy Problems, Volume II)
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20 pages, 1939 KB  
Article
Detection and Classification of Block Cipher EM Emissions Using Autoencoder–CNN Framework
by Konrad Szczepankiewicz and Marian Wnuk
Appl. Sci. 2025, 15(24), 12935; https://doi.org/10.3390/app152412935 - 8 Dec 2025
Viewed by 376
Abstract
This paper presents an automated two-stage framework for detecting and classifying electromagnetic emissions produced during the execution of block ciphers on microcontrollers. The proposed method integrates a one-dimensional convolutional autoencoder for unsupervised anomaly detection with a one-dimensional convolutional neural network classifier for algorithm [...] Read more.
This paper presents an automated two-stage framework for detecting and classifying electromagnetic emissions produced during the execution of block ciphers on microcontrollers. The proposed method integrates a one-dimensional convolutional autoencoder for unsupervised anomaly detection with a one-dimensional convolutional neural network classifier for algorithm identification. Real EM traces were collected from STM32L476RG and RP2040 microcontrollers executing AES, DES, 3DES, SM4, IDEA, and Blowfish in ECB mode. The autoencoder achieves reliable segmentation of cryptographic activity without external triggers, while the CNN classifies extracted windows with an average accuracy of 93% across seven classes. The method demonstrates strong robustness to noise, generalizes across devices, and enables non-invasive monitoring of cryptographic activity. Full article
(This article belongs to the Special Issue New Insights into Network Security in the AI and Quantum Era)
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57 pages, 5240 KB  
Article
An Explainable Lightweight Framework for Process Control and Fault Detection in Additive Manufacturing
by Vijay Gurav, Ashwini Upadhyay and Hitesh Sakhare
J. Manuf. Mater. Process. 2025, 9(12), 392; https://doi.org/10.3390/jmmp9120392 - 28 Nov 2025
Viewed by 644
Abstract
Additive manufacturing has emerged as one of the revolutionary technologies of today, enabling quick prototyping, customized production, and reduced material waste. However, its reliability is often weakened due to faults arising during printing, which remain undetected and, thus, give rise to product defects, [...] Read more.
Additive manufacturing has emerged as one of the revolutionary technologies of today, enabling quick prototyping, customized production, and reduced material waste. However, its reliability is often weakened due to faults arising during printing, which remain undetected and, thus, give rise to product defects, waste generation, and safety issues. Most of the existing fault detection methods suffer from limited accuracy, poor adaptability within different printing conditions, and a lack of real-time monitoring capability. These factors critically limit their effectiveness in practical deployment. To address these limitations, the current study proposes a novel process control approach for additive manufacturing with the integration of advanced segmentation, detection, and monitoring strategies. The implemented framework involves segmentation of layer regions using MaskLab-CRFNet, integrating Mask R-CNN, DeepLabv3, and Conditional Random Fields for precise defect location; detection is performed by MoShuResNet, hybridizing MobileNetV3, ShuffleNet, and Residual U-Net for lightweight yet robust fault classification; and monitoring is done by BLC-MonitorNet, which incorporates Bayesian deep networks, ConvAE-LSTM, and convolutional autoencoders together for reliable real-time anomaly detection. Experimental evaluation demonstrates superior performance, with the achievement of 99.31% accuracy and 97.73% sensitivity. This work presents a reliable and interpretable process control framework for additive manufacturing that will improve safety, efficiency, and sustainability. Full article
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20 pages, 4423 KB  
Article
Fault State Identification Method with Noise Robustness of Dry Gas Seals Based on Sample-Augmented MA1D-ResNet
by Jinlin Chen, Jiahao Li, Xuexing Ding, Wei Xu, Pengju Li and Zhihao Xia
Sensors 2025, 25(22), 7005; https://doi.org/10.3390/s25227005 - 16 Nov 2025
Viewed by 495
Abstract
Dry gas seals are widely used in the petrochemical industry for shaft end sealing of compressors, pumps and other equipment involving flammable, explosive, toxic and harmful media. To address the challenge of accurately identifying the fault states of dry gas seals under strong [...] Read more.
Dry gas seals are widely used in the petrochemical industry for shaft end sealing of compressors, pumps and other equipment involving flammable, explosive, toxic and harmful media. To address the challenge of accurately identifying the fault states of dry gas seals under strong noise interference, this paper proposes a Multi-scale Attention 1D Residual Network (MA1D-ResNet) model based on sample augmentation. First, a dry gas seal acoustic emission (AE) test rig was built to collect non-stationary AE signals. The training dataset was expanded to five times its original size through data segmentation and Gaussian noise injection, significantly enhancing the model’s generalization capability in the data-input domain and training process. Then, the proposed model incorporates a Multi-scale Dual Attention Module (MDAM) into the ResNet18 architecture: it employs 1D convolutions to process temporal signals directly, avoiding feature loss, and integrates MDAM after the first convolutional layer and the Stage1 layer to strengthen fault feature extraction. Finally, experimental results demonstrate that the proposed model achieves an average accuracy of 99.8571% in classifying seven fault states (significantly outperforming five comparative models including CNN, ResNet, and ResNet-CBAM), with 100% recognition rate for five of the fault categories. The proposed model exhibits outstanding noise robustness, maintaining an accuracy of 92.43% under strong noise conditions of −6 dB. This study provides a highly robust solution for the intelligent fault diagnosis of dry gas seals in complex noise environments. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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23 pages, 3917 KB  
Article
Multi-Fluid Pipeline Leak Detection and Classification Using Savitzky–Golay Scalograms and Lightweight Vision Transformer Featuring Streamlined Self-Attention
by Niamat Ullah, Zahoor Ahmad and Jong-Myon Kim
Sensors 2025, 25(22), 7001; https://doi.org/10.3390/s25227001 - 16 Nov 2025
Viewed by 816
Abstract
This paper presents a novel pipeline leak diagnosis framework that combines Savitzky–Golay scalograms with a lightweight advanced deep learning architecture. Pipelines are critical for transporting fluids and gases, but leaks can lead to operational disruptions, environmental hazards, and financial losses. Leak events generate [...] Read more.
This paper presents a novel pipeline leak diagnosis framework that combines Savitzky–Golay scalograms with a lightweight advanced deep learning architecture. Pipelines are critical for transporting fluids and gases, but leaks can lead to operational disruptions, environmental hazards, and financial losses. Leak events generate acoustic emissions (AE), captured as transient signals by AE sensors; however, these signals are often masked by noise and affected by the transported medium. To overcome this challenge, a fluid-independent detection approach is proposed that begins with acquiring AE data under various operational conditions, including multiple intensities of pinhole leaks and normal states. The transient signals are transformed into detailed scalograms using the Continuous Wavelet Transform (CWT), revealing subtle time–frequency patterns associated with leak events. To enhance these leak-specific features, a targeted Savitzky–Golay (SG) filter is applied, producing refined Savitzky–Golay scalograms (SG scalograms). These SG scalograms are then used to train a Convolutional Neural Network (CNN) and a newly developed lightweight Vision Transformer with streamlined self-attention (LViT-S), which autonomously learn both local and global features. The LViT-S achieves reduced embedding dimensions and fewer Transformer layers, significantly lowering computational cost while maintaining high performance. Extracted local and global features are merged into a unified feature vector, representing diverse visual characteristics learned by each network through their respective loss functions. This comprehensive feature representation is then passed to an Artificial Neural Network (ANN) for final classification, accurately identifying the presence, severity, and absence of leaks. The effectiveness of the proposed method is evaluated under two different pressure conditions, two fluid types (gas and water), and three distinct leak sizes, achieving a high classification accuracy of 98.6%. Additionally, a comparative evaluation against four state-of-the-art methods demonstrates that the proposed framework consistently delivers superior accuracy across diverse operational scenarios. Full article
(This article belongs to the Special Issue Advanced Sensing Technology in Structural Health Monitoring)
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16 pages, 1871 KB  
Review
Foundational Algorithms for Modern Cybersecurity: A Unified Review on Defensive Computation in Adversarial Environments
by Paul A. Gagniuc
Algorithms 2025, 18(11), 709; https://doi.org/10.3390/a18110709 - 7 Nov 2025
Viewed by 939
Abstract
Cyber defense has evolved into an algorithmically intensive discipline where mathematical rigor and adaptive computation underpin the robustness and continuity of digital infrastructures. This review consolidates the algorithmic spectrum that supports modern cyber defense, from cryptographic primitives that ensure confidentiality and integrity to [...] Read more.
Cyber defense has evolved into an algorithmically intensive discipline where mathematical rigor and adaptive computation underpin the robustness and continuity of digital infrastructures. This review consolidates the algorithmic spectrum that supports modern cyber defense, from cryptographic primitives that ensure confidentiality and integrity to behavioral intelligence algorithms that provide predictive security. Classical symmetric and asymmetric schemes such as AES, ChaCha20, RSA, and ECC define the computational backbone of confidentiality and authentication in current systems. Intrusion and anomaly detection mechanisms range from deterministic pattern matchers exemplified by Aho-Corasick and Boyer-Moore to probabilistic inference models such as Markov Chains and HMMs, as well as deep architectures such as CNNs, RNNs, and Autoencoders. Malware forensics combines graph theory, entropy metrics, and symbolic reasoning into a unified diagnostic framework, while network defense employs graph-theoretic algorithms for routing, flow control, and intrusion propagation. Behavioral paradigms such as reinforcement learning, evolutionary computation, and swarm intelligence transform cyber defense from reactive automation to adaptive cognition. Hybrid architectures now merge deterministic computation with distributed learning and explainable inference to create systems that act, reason, and adapt. This review identifies and contextualizes over 50 foundational algorithms, ranging from AES and RSA to LSTMs, graph-based models, and post-quantum cryptography, and redefines them not as passive utilities, but as the cognitive genome of cyber defense: entities that shape, sustain, and evolve resilience within adversarial environments. Full article
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23 pages, 3886 KB  
Article
Multi-Step Sky Image Prediction Using Cluster-Specific Convolutional Neural Networks for Solar Forecasting Applications
by Stylianos P. Schizas, Markos A. Kousounadis-Knousen, Francky Catthoor and Pavlos S. Georgilakis
Energies 2025, 18(21), 5860; https://doi.org/10.3390/en18215860 - 6 Nov 2025
Viewed by 600
Abstract
Effective integration of photovoltaic (PV) systems into electric power grids presents significant challenges due to the inherent variability in solar energy. Therefore, accurate PV power forecasting in various timescales is critical for the reliable operation of modern electric power systems. For short-term horizons, [...] Read more.
Effective integration of photovoltaic (PV) systems into electric power grids presents significant challenges due to the inherent variability in solar energy. Therefore, accurate PV power forecasting in various timescales is critical for the reliable operation of modern electric power systems. For short-term horizons, the primary source of solar power stochasticity is cloud movement and deformation, which are typically captured at high spatiotemporal resolutions using ground-based sky images. In this paper, we propose a novel multi-step sky image prediction framework for improved cloud tracking, which can be deployed for short-term PV power forecasting. The proposed method is based on deep learning, but instead of being purely data-driven, we propose a hybrid approach where we combine Auto-Encoder-like Convolutional Neural Networks (AE-like CNNs) with physics-informed sky image clustering to enhance robustness towards fast-varying sky conditions and effectively model non-linearities without adding to the computational overhead. The proposed method is compared against several state-of-the-art approaches using a real-world case study comprising minutely sky images. The experimental results show improvements of up to 17.97% on structural similarity and 62.14% on mean squared error, compared to persistence. These findings demonstrate that by combining effective physics-informed preprocessing with deep learning, multi-step ahead sky image forecasting can be reliably achieved even at low temporal resolutions. Full article
(This article belongs to the Special Issue Challenges and Progresses of Electric Power Systems)
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24 pages, 7320 KB  
Review
Next-Gen Nondestructive Testing for Marine Concrete: AI-Enabled Inspection, Prognostics, and Digital Twins
by Taehwi Lee and Min Ook Kim
J. Mar. Sci. Eng. 2025, 13(11), 2062; https://doi.org/10.3390/jmse13112062 - 29 Oct 2025
Viewed by 1254
Abstract
Marine concrete structures are continuously exposed to harsh marine environments—salt, waves, and biological fouling—that accelerate corrosion and cracking, increasing maintenance costs. Traditional Non-Destructive Testing (NDT) techniques often fail to detect early damage due to signal attenuation and noise in underwater conditions. This study [...] Read more.
Marine concrete structures are continuously exposed to harsh marine environments—salt, waves, and biological fouling—that accelerate corrosion and cracking, increasing maintenance costs. Traditional Non-Destructive Testing (NDT) techniques often fail to detect early damage due to signal attenuation and noise in underwater conditions. This study critically reviews recent advances in Artificial Intelligence-integrated NDT (AI-NDT) technologies for marine concrete, focusing on their quantitative performance improvements and practical applicability. To be specific, a systematic comparison of vision-based and signal-based AI-NDT techniques was carried out across reported field cases. It was confirmed that the integration of AI improved detection accuracy by 17–25%, on average, compared with traditional methods. Vision-based AI models such as YOLOX-DG, Cycle GAN, and MSDA increased mean mAP 0.5 by 4%, while signal-based methods using CNN, LSTM, and Random Forest enhanced prediction accuracy by 15–20% in GPR, AE, and ultrasonic data. These results confirm that AI effectively compensates for environmental distortions, corrects noise, and standardizes data interpretation across variable marine conditions. Lastly, the study highlights that AI-enabled NDT not only automates data interpretation but also establishes the foundation for predictive and preventive maintenance frameworks. By linking data acquisition, digital twin-based prediction, and lifecycle monitoring, AI-NDT can transform current reactive maintenance strategies into sustainable, intelligence-driven management for marine infrastructure. Full article
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14 pages, 1983 KB  
Article
Federated Learning Architecture for 3D Breast Cancer Image Classification
by Amel Ali Alhussan, Wiem Nhidi, Imen Filali, Faten Benhmida and Ridha Ejbali
Cancers 2025, 17(21), 3450; https://doi.org/10.3390/cancers17213450 - 28 Oct 2025
Viewed by 964
Abstract
Backgrouds: Breast cancer remains a major global health challenge, with early diagnosis playing a crucial role in improving patient survival rates. Among the available diagnostic techniques, mammography is widely employed for early detection. However, its effectiveness is often constrained by the complexity of [...] Read more.
Backgrouds: Breast cancer remains a major global health challenge, with early diagnosis playing a crucial role in improving patient survival rates. Among the available diagnostic techniques, mammography is widely employed for early detection. However, its effectiveness is often constrained by the complexity of image interpretation, which makes automated detection methods increasingly vital. Methods: In this study, we propose an advanced approach that leverages 3D mammographic imaging and integrates Federated Learning (FL) to enable decentralized, privacy-preserving model training across multiple institutions. To evaluate the effectiveness of this approach, we assess various machine learning models, including Convolutional Neural Networks (CNNs), Transfer Learning architectures (VGG16, VGG19, ResNet50), and AutoEncoders (AEs), using 3D mammographic data. Results: Our results indicate that the CNN model achieves an accuracy of 97.30%, which improves slightly to 97.37% when the model is combined with Federated Learning, highlighting both the predictive performance and privacy-preserving advantages of our method. In contrast, Transfer Learning models and AutoEncoders exhibit lower accuracies that range from 48.83% to 89.24%, revealing their limitations in the context of this specific task. Conclusions: These findings underscore the effectiveness of the CNN-FL framework as a robust tool for breast cancer detection, showing that this approach offers a promising balance between diagnostic accuracy and data security—two critical factors in medical imaging. Full article
(This article belongs to the Special Issue Breast Cancer Research and Treatment)
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47 pages, 3959 KB  
Review
A Review of Deep Learning in Rotating Machinery Fault Diagnosis and Its Prospects for Port Applications
by Haifeng Wang, Hui Wang and Xianqiong Tang
Appl. Sci. 2025, 15(21), 11303; https://doi.org/10.3390/app152111303 - 22 Oct 2025
Cited by 5 | Viewed by 4539
Abstract
As port operations rapidly evolve toward intelligent and heavy-duty applications, fault diagnosis for core equipment demands higher levels of real-time performance and robustness. Deep learning, with its powerful autonomous feature learning capabilities, demonstrates significant potential in mechanical fault prediction and health management. This [...] Read more.
As port operations rapidly evolve toward intelligent and heavy-duty applications, fault diagnosis for core equipment demands higher levels of real-time performance and robustness. Deep learning, with its powerful autonomous feature learning capabilities, demonstrates significant potential in mechanical fault prediction and health management. This paper first provides a systematic review of deep learning research advances in rotating machinery fault diagnosis over the past eight years, focusing on the technical approaches and application cases of four representative models: Deep Belief Networks (DBNs), Convolutional Neural Networks (CNNs), Auto-encoders (AEs), and Recurrent Neural Networks (RNNs). These models, respectively, embody four core paradigms, unsupervised feature generation, spatial pattern extraction, data reconstruction learning, and temporal dependency modeling, forming the technological foundation of contemporary intelligent diagnostics. Building upon this foundation, this paper delves into the unique challenges encountered when transferring these methods from generic laboratory components to specialized port equipment such as shore cranes and yard cranes—including complex operating conditions, harsh environments, and system coupling. It further explores future research directions, including cross-condition transfer, multi-source information fusion, and lightweight deployment, aiming to provide theoretical references and implementation pathways for the technological advancement of intelligent operation and maintenance in port equipment. Full article
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24 pages, 1741 KB  
Article
Remaining Useful Life Estimation of Lithium-Ion Batteries Using Alpha Evolutionary Algorithm-Optimized Deep Learning
by Fei Li, Danfeng Yang, Jinghan Li, Shuzhen Wang, Chao Wu, Mingwei Li, Chuanfeng Li, Pengcheng Han and Huafei Qian
Batteries 2025, 11(10), 385; https://doi.org/10.3390/batteries11100385 - 20 Oct 2025
Viewed by 2191
Abstract
The precise prediction of the remaining useful life (RUL) of lithium-ion batteries is of great significance for improving energy management efficiency and extending battery lifespan, and it is widely applied in the fields of new energy and electric vehicles. However, accurate RUL prediction [...] Read more.
The precise prediction of the remaining useful life (RUL) of lithium-ion batteries is of great significance for improving energy management efficiency and extending battery lifespan, and it is widely applied in the fields of new energy and electric vehicles. However, accurate RUL prediction still faces significant challenges. Although various methods based on deep learning have been proposed, the performance of their neural networks is strongly correlated with the hyperparameters. To overcome this limitation, this study proposes an innovative approach that combines the Alpha evolutionary (AE) algorithm with a deep learning model. Specifically, this hybrid deep learning architecture consists of convolutional neural network (CNN), time convolutional network (TCN), bidirectional long short-term memory (BiLSTM) and multi-scale attention mechanism, which extracts the spatial features, long-term temporal dependencies, and key degradation information of battery data, respectively. To optimize the model performance, the AE algorithm is introduced to automatically optimize the hyperparameters of the hybrid model, including the number and size of convolutional kernels in CNN, the dilation rate in TCN, the number of units in BiLSTM, and the parameters of the fusion layer in the attention mechanism. Experimental results demonstrate that our method significantly enhances prediction accuracy and model robustness compared to conventional deep learning techniques. This approach not only improves the accuracy and robustness of battery RUL prediction but also provides new ideas for solving the parameter tuning problem of neural networks. Full article
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18 pages, 7731 KB  
Article
Design of Identification System Based on Machine Tools’ Sounds Using Neural Networks
by Fusaomi Nagata, Tomoaki Morimoto, Keigo Watanabe and Maki K. Habib
Designs 2025, 9(5), 121; https://doi.org/10.3390/designs9050121 - 15 Oct 2025
Viewed by 934
Abstract
Recently, deep learning models such as convolutional neural networks (CNNs), convolutional autoencoders (CAEs), CNN-based support vector machines (SVMs), YOLO, fully convolutional networks (FCNs), fully convolutional data descriptions (FCDDs) and so on have been applied to defect detections and anomaly detections of various kinds [...] Read more.
Recently, deep learning models such as convolutional neural networks (CNNs), convolutional autoencoders (CAEs), CNN-based support vector machines (SVMs), YOLO, fully convolutional networks (FCNs), fully convolutional data descriptions (FCDDs) and so on have been applied to defect detections and anomaly detections of various kinds of industrial products, materials and systems. In those models, downsampled images, including target features, are used for training and testing. On the other hand, although various types of anomaly detection systems based on time series data such as sounds and vibrations are also applied to manufacturing processes, complicated conversions to the frequency domain are basically needed in conventional approaches. This paper addresses an important industrial problem for detecting anomalies in machine tools at low cost using audio data. Intelligent anomaly diagnosis systems for computer numerical control (CNC) machine tools are considered and proposed, in which raw time-series data without the need of conversion to the frequency domain can be directly used for training and testing. As for the NN models for comparison, conventional shallow NN, RNN and 1D CNN are designed and trained using the nine kinds of mechanical sounds. Classification results of test sound block (SB) data by the three models are shown. Then, an autoencoder (AE) is designed and considered for the identifier by training it using only normal SB data of a machine tool. One of the technical needs in dealing with time-series data such as SB data by NNs is how to clearly visualize and understand anomalous regions in concurrence with identification. Finally, we propose the SB data-based FCDD model to meet this need. Basic performance of the SB data-based FCDD model is evaluated in terms of anomaly detection and concurrent visualization of understanding. Full article
(This article belongs to the Section Mechanical Engineering Design)
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