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11 pages, 1754 KB  
Article
In2O3 Cauliflower Modified with Au Nanoparticles for O3 Gas Detection at Room Temperature
by Xiumei Xu, Yi Zhou, Mengmeng Dai, Haijiao Zhang, Jing Xu, Gui Wang, Gang Yang and Yongsheng Zhu
Nanomaterials 2026, 16(1), 50; https://doi.org/10.3390/nano16010050 - 30 Dec 2025
Viewed by 488
Abstract
Metal oxide semiconductor (MOS)-based chemiresistive gas sensors, attributable to their low cost, compact structure, and long operational lifetime, have been widely employed for the detection and monitoring of trace ozone (O3) in environmental air. Moreover, as ozone is a highly reactive [...] Read more.
Metal oxide semiconductor (MOS)-based chemiresistive gas sensors, attributable to their low cost, compact structure, and long operational lifetime, have been widely employed for the detection and monitoring of trace ozone (O3) in environmental air. Moreover, as ozone is a highly reactive oxidizing species extensively used in medical device sterilization, hospital disinfection, and food processing and preservation, accurate monitoring of ozone concentration is also essential in medical sanitation and food safety inspection. However, their practical applications are often limited by insufficient sensitivity and the requirement for elevated operating temperatures. In this study, Au-modified indium oxide (Au-In2O3) nanocomposite sensing materials were synthesized via a hydrothermal route followed by surface modification. Structural and morphological characterizations confirmed the uniform dispersion of Au nanoparticles on the In2O3 surface, which is expected to enhance the interaction between the sensor and target gas molecules. The resulting Au-In2O3 sensor exhibited excellent O3 sensing performance under room-temperature conditions. Compared with pristine In2O3, the Au-In2O3 sensor with 1.0 wt% Au modification demonstrated a remarkably enhanced response of 1398.4 toward 1 ppm O3 at room temperature. Moreover, the corresponding response/recovery times were shortened to 102/358 s for Au-In2O3. The outstanding O3 sensing performance can be attributed to the synergistic effects of Au nanoparticles, including the spillover effect and the formation of a Schottky junction at the Au-In2O3 interface. These results suggest that Au-modified In2O3 cauliflower represents a highly promising candidate material for high performance O3 sensing at low operating temperatures. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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17 pages, 4646 KB  
Article
Strengthening the Interactions Between Metal and Semiconductor Heterostructures via Microwave Synthesis for Chemiresistor Applications
by Rama Krishna Chava and Rajneesh Kumar Mishra
Nanomaterials 2025, 15(23), 1786; https://doi.org/10.3390/nano15231786 - 27 Nov 2025
Viewed by 502
Abstract
Designing metal–semiconductor-based core–shell nanostructures with strong interactions is emerging as a unique component for chemiresistor applications. Here, we have developed an effective hydrogen (H2) gas sensor based on Au-In2O3 core–shell nanostructures, which were synthesized through a short-time microwave [...] Read more.
Designing metal–semiconductor-based core–shell nanostructures with strong interactions is emerging as a unique component for chemiresistor applications. Here, we have developed an effective hydrogen (H2) gas sensor based on Au-In2O3 core–shell nanostructures, which were synthesized through a short-time microwave hydrothermal process. At an optimal temperature of 375 °C, the device based on Au-In2O3 displays a high sensitivity of ~42, which is five times greater than that of the In2O3 toward 100 ppm of H2 gas. Moreover, the Au-In2O3 sensor showed higher selectivity toward H2 gas and stability over a long period. The excellent H2 gas-sensing performance of Au-In2O3 core–shell nanoparticles can be credited to the sensitization and Au catalytic effect core, and their strong interaction with the In2O3 component. Our work not only accounts for a facile synthesis approach for Au-In2O3 core–shell nanoparticles by synergistic properties of Schottky heterojunctions, but also offers a new insight into how strong metal–semiconductor interactions (SMSIs) play a dynamic role in developing high-performance gas-sensing devices. Full article
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13 pages, 3145 KB  
Article
Noble Metal-Decorated In2O3 for NO2 Gas Sensor: An Experimental and DFT Study
by Parameswari Raju, Jafetra Rambeloson, Dimitris E. Ioannou, Abhishek Motayed and Qiliang Li
Chemosensors 2025, 13(9), 350; https://doi.org/10.3390/chemosensors13090350 - 11 Sep 2025
Cited by 4 | Viewed by 2224
Abstract
Indium oxide-based gas sensors have been proven to be a promising material for detecting nitrogen dioxide (NO2) gas because of its wide bandgap and stability. In this paper, the enhancement mechanism for the sensitivity of indium oxide NO2 gas sensors [...] Read more.
Indium oxide-based gas sensors have been proven to be a promising material for detecting nitrogen dioxide (NO2) gas because of its wide bandgap and stability. In this paper, the enhancement mechanism for the sensitivity of indium oxide NO2 gas sensors was systematically investigated using density functional theory (DFT) calculations and experimental validation with noble metals like Au, Ag, Pt, Pd, and Cu. We have fabricated a GaN nanowire-based NO2 gas sensor functionalized with In2O3 and decorated with noble metals using a standard fabrication technique. Experimental tests showed that Au/In2O3 sensors exhibited the highest response of 38.9% followed by bare In2O3 with 10% for 10 ppm NO2 at room temperature. The sensing properties were mainly attributed to a spillover effect or catalytic performance of Au with In2O3. The adsorption energies, charge transfers, and band gap confirm the enhanced sensing capability of Au-decorated Indium oxide for a NO2 gas sensor. Full article
(This article belongs to the Special Issue Nanomaterial-Based Sensors: Design, Development and Applications)
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16 pages, 4462 KB  
Article
Wafer Level Vacuum Packaging of MEMS-Based Uncooled Infrared Sensors
by Gulsah Demirhan Aydin, Orhan Sevket Akar and Tayfun Akin
Micromachines 2024, 15(8), 935; https://doi.org/10.3390/mi15080935 - 23 Jul 2024
Cited by 10 | Viewed by 4913
Abstract
This paper introduces a cost-effective, high-performance approach to achieving wafer level vacuum packaging (WLVP) for MEMS-based uncooled infrared sensors. Reliable and hermetic packages for MEMS devices are achieved using a cap wafer that is formed using two silicon wafers, where one wafer has [...] Read more.
This paper introduces a cost-effective, high-performance approach to achieving wafer level vacuum packaging (WLVP) for MEMS-based uncooled infrared sensors. Reliable and hermetic packages for MEMS devices are achieved using a cap wafer that is formed using two silicon wafers, where one wafer has precise grating/moth-eye structures on both sides of a double-sided polished wafer for improved transmission of over 80% in the long-wave infrared (LWIR) wavelength region without the need for an AR coating, while the other wafer is used to form a cavity. The two wafers are bonded using Au-In transient liquid phase (TLP) bonding at low temperature to form the cap wafer, which is then bondelectrical and Electronics d to the sensor wafer using glass frit bonding at high temperature to activate the getter inside the cavity region. The bond quality is assessed using three methods, including He-leak tests, cap deflection, and Pirani vacuum gauges. Hermeticity is confirmed through He-leak tests according to MIL-STD 883, yielding values as low as 0.1 × 10−9 atm·cc/s. The average shear strength is measured as 23.38 MPa. The package pressure varies from 133–533 Pa without the getter usage to as low as 0.13 Pa with the getter usage. Full article
(This article belongs to the Special Issue MEMS Nano/Microfabrication)
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17 pages, 5887 KB  
Article
Thermodynamic Modeling of the Au-Ge-X (X = In, Sb, Si, Zn) Ternary Systems
by Yuchen Bai, Qingsong Tong, Maohua Rong, Cong Tan, Xingyu Liu, Man Li and Jiang Wang
Materials 2024, 17(9), 2137; https://doi.org/10.3390/ma17092137 - 2 May 2024
Cited by 1 | Viewed by 1494
Abstract
In this study, the CALPHAD approach was employed to model the thermodynamics of the Au-Ge-X (X = In, Sb, Si, Zn) ternary systems, leveraging experimental phase equilibria data and previous assessments of related binary subsystems. The solution phases were modeled as substitutional solutions, [...] Read more.
In this study, the CALPHAD approach was employed to model the thermodynamics of the Au-Ge-X (X = In, Sb, Si, Zn) ternary systems, leveraging experimental phase equilibria data and previous assessments of related binary subsystems. The solution phases were modeled as substitutional solutions, and their excess Gibbs energies were expressed using the Redlich–Kister polynomial. Owing to the unavailability of experimental data, the solubility of the third elements in the Au-In, Au-Sb, and Au-Zn binary intermetallic compounds was excluded from consideration. Additionally, stable ternary intermetallic compounds were not reported in the literature and, thus, were not taken into account in the present thermodynamic calculations. Calculations of liquidus projections, isothermal sections, and vertical sections for these ternary systems have been performed, aligning with existing experimental findings. These thermodynamic parameters form a vital basis for creating a comprehensive thermodynamic database for Au-Ge-based alloys, which is essential for the design and development of new high-temperature Pb-free solders. Full article
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12 pages, 3442 KB  
Article
Ppb-Level NO2 Sensor with High Selectivity Fabricated by Flower-like Au-Loaded In2O3
by Ji Zhang, Fangfang Zhang, Xu Li and Qingji Wang
Chemosensors 2023, 11(5), 289; https://doi.org/10.3390/chemosensors11050289 - 12 May 2023
Cited by 11 | Viewed by 2863
Abstract
With increasingly serious environmental problems caused by the improvement in people’s living standards, the number of cars has increased sharply in recent years, which directly leads to the continuous increase in the concentration of NO2 in the air. NO2 is a [...] Read more.
With increasingly serious environmental problems caused by the improvement in people’s living standards, the number of cars has increased sharply in recent years, which directly leads to the continuous increase in the concentration of NO2 in the air. NO2 is a common toxic and irritant gas, which is harmful to both the human body and the environment. Therefore, this research focuses on NO2 detection and is committed to developing high-performance, low detection limit NO2 sensors. In this study, flower-like Au-loaded In2O3 was successfully fabricated using the hydrothermal method and the wet impregnation method. The morphological features and chemical compositions of the as-prepared samples were characterized using SEM, TEM, XRD and XPS. A variety of sensors were fabricated and the gas-sensing properties of sensors were investigated. The results indicate that the sensor based on 0.5 mol% Au/In2O3 shows a response value of 1624 to 1 ppm NO2 at 100 °C, which is 14 times that based on pure In2O3. Meanwhile, the detection limit of the sensor based on 0.5 mol% Au/In2O3 for NO2 is 10 ppb, and the response value is 10.4. In addition, the sensor based on 0.5 mol% Au/In2O3 also has high selectivity to NO2 among CO, CO2, H2, CH4, NH3, SO2 and H2S. Finally, the sensitization mechanism of Au/In2O3 was discussed, and the reasons for improving the performance of the sensor were analyzed. The above results and analysis demonstrate that the gas-sensing attributes of the sensor based on 0.5 mol% Au/In2O3 to NO2 improved remarkably; at the same time, it has been proved that the composite material has extensive potential in practical applications. Full article
(This article belongs to the Special Issue Chemical Sensors for Volatile Organic Compound Detection)
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14 pages, 4185 KB  
Article
The Mechanical Properties, Structural Stability and Thermal Conductivities of Y, Sc Doped AuIn2 by First−Principles Calculations
by Deshuai Li, Jinkang Lu, Yonghua Duan, Huarong Qi, Mingjun Peng and Jie Yu
Metals 2022, 12(12), 2121; https://doi.org/10.3390/met12122121 - 9 Dec 2022
Cited by 8 | Viewed by 2245
Abstract
In this paper, based on density functional theory, the structural stability and mechanical properties of AuIn2 doped with RE (RE = Y, Sc) were investigated. The bulk modulus, shear modulus, Young’s modulus and Poisson’s ratio of the materials were calculated by Viogt−Reuss−Hill [...] Read more.
In this paper, based on density functional theory, the structural stability and mechanical properties of AuIn2 doped with RE (RE = Y, Sc) were investigated. The bulk modulus, shear modulus, Young’s modulus and Poisson’s ratio of the materials were calculated by Viogt−Reuss−Hill approximation. The calculation results show that Sc−SAu (trace of Au substituted by Sc in AuIn2), Y−SAu and Y−SIn have stable structure, and Y−SAu has obvious effect on the toughness indexes of AuIn2 alloy. Furthermore, based on Clarke and Cahill modes, the lattice thermal conductivity of the intermetallic compound was calculated and shows the same tendency with the Debye temperature and fast heat transfer rate in the direction of [110]. Full article
(This article belongs to the Special Issue Application of First Principle Calculation in Metallic Materials)
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12 pages, 2999 KB  
Article
Photoactivated In2O3-GaN Gas Sensors for Monitoring NO2 with High Sensitivity and Ultralow Operating Power at Room Temperature
by Jafetra Rambeloson, Dimitris E. Ioannou, Parameswari Raju, Xiao Wang, Abhishek Motayed, Hyeong Jin Yun and Qiliang Li
Chemosensors 2022, 10(10), 405; https://doi.org/10.3390/chemosensors10100405 - 9 Oct 2022
Cited by 4 | Viewed by 3258
Abstract
Photoactivated gallium nitride (GaN) nanowire-based gas sensors, functionalized with either bare In2O3 or In2O3 coated with a nanolayer of evaporated Au (Au/In2O3), were designed and fabricated for high-sensitivity sensing of NO2 and [...] Read more.
Photoactivated gallium nitride (GaN) nanowire-based gas sensors, functionalized with either bare In2O3 or In2O3 coated with a nanolayer of evaporated Au (Au/In2O3), were designed and fabricated for high-sensitivity sensing of NO2 and low-power operation. The sensors were tested at room temperature under 265 nm and 365 nm ultraviolet illumination at several power levels and in relative humidity ranging from over 20% to 80%. Under all conditions, photoconductivity was lower in the Au/In2O3-functionalized sensors compared to that of sensors functionalized with bare In2O3. However, when tested in the presence of NO2, the Au/In2O3 sensors consistently outperformed In2O3 sensors, the measured sensitivity being greater at 265 nm compared to 365 nm. The results show significant power reduction (×12) when photoactivating at (265 nm, 5 mW) compared to (365 nm, 60 mW). Maximum sensitivities of 27% and 42% were demonstrated with the Au/In2O3 sensors under illumination at (265 nm, 5 mW) for 1 ppm and 10 ppm concentration, respectively. Full article
(This article belongs to the Special Issue Gas Sensors for Monitoring Environmental Changes)
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10 pages, 2075 KB  
Communication
A Highly Active Au/In2O3-ZrO2 Catalyst for Selective Hydrogenation of CO2 to Methanol
by Zhe Lu, Kaihang Sun, Jing Wang, Zhitao Zhang and Changjun Liu
Catalysts 2020, 10(11), 1360; https://doi.org/10.3390/catal10111360 - 23 Nov 2020
Cited by 68 | Viewed by 8406
Abstract
A novel gold catalyst supported by In2O3-ZrO2 with a solid solution structure shows a methanol selectivity of 70.1% and a methanol space–time yield (STY) of 0.59 gMeOH h−1 gcat−1 for CO2 hydrogenation to [...] Read more.
A novel gold catalyst supported by In2O3-ZrO2 with a solid solution structure shows a methanol selectivity of 70.1% and a methanol space–time yield (STY) of 0.59 gMeOH h−1 gcat−1 for CO2 hydrogenation to methanol at 573 K and 5 MPa. The ZrO2 stabilizes the structure of In2O3, increases oxygen vacancies, and enhances CO2 adsorption, causing the improved activity. Full article
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14 pages, 2842 KB  
Article
Enhanced NO2-Sensing Properties of Au-Loaded Porous In2O3 Gas Sensors at Low Operating Temperatures
by Taro Ueda, Inci Boehme, Takeo Hyodo, Yasuhiro Shimizu, Udo Weimar and Nicolae Barsan
Chemosensors 2020, 8(3), 72; https://doi.org/10.3390/chemosensors8030072 - 20 Aug 2020
Cited by 33 | Viewed by 4986
Abstract
NO2-sensing properties of semiconductor gas sensors using porous In2O3 powders loaded with and without 0.5 wt% Au (Au/In2O3 and In2O3 sensors, respectively) were examined in wet air (70% relative humidity at 25 [...] Read more.
NO2-sensing properties of semiconductor gas sensors using porous In2O3 powders loaded with and without 0.5 wt% Au (Au/In2O3 and In2O3 sensors, respectively) were examined in wet air (70% relative humidity at 25 °C). In addition, the effects of Au loading on the increased NO2 response were discussed on the basis of NO2 adsorption/desorption properties on the oxide surface. The NO2 response of the Au/In2O3 sensor monotonically increased with a decrease in the operating temperature, and the Au/In2O3 sensor showed higher NO2 responses than those of the In2O3 sensor at a temperature of 100 °C or lower. In addition, the response time of the Au/In2O3 sensor was much shorter than that of the In2O3 sensor at 30 °C. The analysis based on the Freundlich adsorption mechanism suggested that the Au loading increased the adsorption strength of NO2 on the In2O3 surface. Moreover, the Au loading was also quite effective in decreasing the baseline resistance of the In2O3 sensor in wet air (i.e., increasing the number of free electrons in the In2O3), which resulted in an increase in the number of negatively charged NO2 species on the In2O3 surface. The Au/In2O3 sensor showed high response to the low concentration of NO2 (ratio of resistance in target gas to that in air: ca. 133 to 0.1 ppm) and excellent NO2 selectivity against CO and ethanol, especially at 100 °C. Full article
(This article belongs to the Section Materials for Chemical Sensing)
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10 pages, 2542 KB  
Article
High-Power GaN-Based Vertical Light-Emitting Diodes on 4-Inch Silicon Substrate
by Qiang Zhao, Jiahao Miao, Shengjun Zhou, Chengqun Gui, Bin Tang, Mengling Liu, Hui Wan and Jinfeng Hu
Nanomaterials 2019, 9(8), 1178; https://doi.org/10.3390/nano9081178 - 17 Aug 2019
Cited by 15 | Viewed by 5492
Abstract
We demonstrate high-power GaN-based vertical light-emitting diodes (LEDs) (VLEDs) on a 4-inch silicon substrate and flip-chip LEDs on a sapphire substrate. The GaN-based VLEDs were transferred onto the silicon substrate by using the Au–In eutectic bonding technique in combination with the laser lift-off [...] Read more.
We demonstrate high-power GaN-based vertical light-emitting diodes (LEDs) (VLEDs) on a 4-inch silicon substrate and flip-chip LEDs on a sapphire substrate. The GaN-based VLEDs were transferred onto the silicon substrate by using the Au–In eutectic bonding technique in combination with the laser lift-off (LLO) process. The silicon substrate with high thermal conductivity can provide a satisfactory path for heat dissipation of VLEDs. The nitrogen polar n-GaN surface was textured by KOH solution, which not only improved light extract efficiency (LEE) but also broke down Fabry–Pérot interference in VLEDs. As a result, a near Lambertian emission pattern was obtained in a VLED. To improve current spreading, the ring-shaped n-electrode was uniformly distributed over the entire VLED. Our combined numerical and experimental results revealed that the VLED exhibited superior heat dissipation and current spreading performance over a flip-chip LED (FCLED). As a result, under 350 mA injection current, the forward voltage of the VLED was 0.36 V lower than that of the FCLED, while the light output power (LOP) of the VLED was 3.7% higher than that of the FCLED. The LOP of the FCLED saturated at 1280 mA, but the light output saturation did not appear in the VLED. Full article
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33 pages, 7899 KB  
Review
Wafer-Level Vacuum Packaging of Smart Sensors
by Allan Hilton and Dorota S. Temple
Sensors 2016, 16(11), 1819; https://doi.org/10.3390/s16111819 - 31 Oct 2016
Cited by 66 | Viewed by 24564
Abstract
The reach and impact of the Internet of Things will depend on the availability of low-cost, smart sensors—“low cost” for ubiquitous presence, and “smart” for connectivity and autonomy. By using wafer-level processes not only for the smart sensor fabrication and integration, but also [...] Read more.
The reach and impact of the Internet of Things will depend on the availability of low-cost, smart sensors—“low cost” for ubiquitous presence, and “smart” for connectivity and autonomy. By using wafer-level processes not only for the smart sensor fabrication and integration, but also for packaging, we can further greatly reduce the cost of sensor components and systems as well as further decrease their size and weight. This paper reviews the state-of-the-art in the wafer-level vacuum packaging technology of smart sensors. We describe the processes needed to create the wafer-scale vacuum microchambers, focusing on approaches that involve metal seals and that are compatible with the thermal budget of complementary metal-oxide semiconductor (CMOS) integrated circuits. We review choices of seal materials and structures that are available to a device designer, and present techniques used for the fabrication of metal seals on device and window wafers. We also analyze the deposition and activation of thin film getters needed to maintain vacuum in the ultra-small chambers, and the wafer-to-wafer bonding processes that form the hermetic seal. We discuss inherent trade-offs and challenges of each seal material set and the corresponding bonding processes. Finally, we identify areas for further research that could help broaden implementations of the wafer-level vacuum packaging technology. Full article
(This article belongs to the Section Physical Sensors)
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