Search Results (14)

Micro-hydropower technologies are increasingly attracting attention due to their potential to contribute to sustainable energy generation. With the growing global demand for electricity, it is essential to research and innovate in the development of devices capable of harnessing hydroelectric potential through such technologies. In this context, the Archimedes screw generator (ASG) stands out as a device that potentially offers significant advantages for micro-hydropower generation. This study aimed, through a simplified yet effective method, to analyze and determine the simultaneous effects of the number of blades, inclination angle, and flow rate on the torque, mechanical power, and efficiency of an ASG. Computational Fluid Dynamics (CFD) was employed to obtain the torque and perform the hydrodynamic analysis of the devices, in order to compare the results of the optimal geometric and operational characteristics with previous studies. This proposal also helps guide future work in the preliminary design and evaluation of ASGs, considering the geometric and flow conditions that take full advantage of the available water resources. Under the specific conditions analyzed, the most efficient generator featured three blades, a 20° inclination, and an inlet flow rate of 24.5 L/s, achieving a mechanical power output of 117 W with an efficiency of 71%. Full article

This research investigates enhancing the performance of an Archimedes screw-type hydrokinetic turbine (ASHT). A 3D transient computational model employing the six degrees of freedom (6-DOF) methodology within the ANSYS Fluent software 2022 R1, was selected for this purpose. A central composite design (CCD) methodology was applied within the response surface methodology (RSM) to enhance the turbine’s power coefficient ($C_p$). Key independent factors, including blade length (L), blade inclination angle ($\gamma$), and external diameter ($D_e$), were systematically varied to determine their optimal values. The optimization process yielded a maximum $C_p$ of 0.337 for L, $\gamma$, and $D_e$ values of 168.921 mm, 51.341°, and 245.645 mm, respectively. Experimental validation was conducted in a hydraulic channel, yielding results that demonstrated a strong correlation with the numerical predictions. This research underscores the importance of geometric design optimization in improving the energy capture efficiency of the ASHT, contributing to its potential viability as a competitive renewable energy solution in the pre-commercial phase of development. Full article

Recent advances in fish transportation technologies and deep machine learning-based fish classification have created an opportunity for real-time, autonomous fish sorting through a selective passage mechanism. This research presents a case study of a novel application that utilizes deep machine learning to detect partially dewatered fish exiting an Archimedes Screw Fish Lift (ASFL). A MobileNet SSD model was trained on images of partially dewatered fish volitionally passing through an ASFL. Then, this model was integrated with a network video recorder to monitor video from the ASFL. Additional models were also trained using images from a similar fish scanning device to test the feasibility of this approach for fish classification. Open source software and edge computing design principles were employed to ensure that the system is capable of fast data processing. The findings from this research demonstrate that such a system integrated with an ASFL can support real-time fish detection. This research contributes to the goal of automated data collection in a selective fish passage system and presents a viable path towards realizing optical fish sorting. Full article

In recent years, microfluidics has emerged as an interdisciplinary field, receiving significant attention across various biomedical applications. Achieving a noticeable mixing of biofluids and biochemicals at laminar flow conditions is essential in numerous microfluidics systems. In this research work, a new kind of micromixer design integrated with an Archimedes screw is designed and investigated using numerical simulation and experimental approaches. First, the geometrical parameters such as screw length (l), screw pitch (p) and gap (s) are optimized using the Design of Expert (DoE) approach and the Central Composite Design (CCD) method. The experimental designs generated by DoE are then numerically simulated aiming to determine Mixing Index (MI) and Performance Index (PI). For this purpose, COMSOL Multiphysics with two physics modules—laminar and transport diluted species—is used. The results revealed a significant influence of screw length, screw pitch and gap on mixing performance. The optimal design achieved is then scaled up and fabricated using a 3D additive manufacturing technique. In addition, the optimal micromixer design is numerically and experimentally investigated at diverse Reynolds numbers, ranging from 2 to 16. The findings revealed the optimal geometrical parameters that produce the best result compared to other designs are a screw length of 0.5 mm, screw pitch of 0.23409 mm and a 0.004 mm gap. The obtained values of the mixing index and the performance index are 98.47% and 20.15 Pa⁻¹, respectively. In addition, a higher mixing performance is achieved at the lower Reynolds number of 2, while a lower mixing performance is observed at the higher Reynolds number of 16. This study can be very beneficial for understanding the impact of geometrical parameters and their interaction with mixing performance. Full article

Due to the ever-increasing demand for clean energy derived from renewable sources, new options for obtaining it are being sought. The energy of water streams, compared to wind energy or solar energy, has the advantage that it can be supplied continuously. A relatively new solution used in hydro power plants is the AST (Archimedes screw turbine), which perfectly complements the possibilities of energy use of water courses. This solution can be used at lower heads and lower flows than is the case with power plants using Kaplan, Francis, or similar turbines. An AST power plant is cheaper to build and operate and has less negative environmental impact than traditional solutions. Accordingly, research is being conducted to improve the efficiency of the AST in terms of its environmental impact, efficiency, length, angle of inclination, and others. These studies revealed sources of losses, optimal operating conditions, and turbine design methods. They also showed the much lower environmental impact of Archimedes screw turbines compared to the others. In the course of compiling this review, the authors noticed some differences regarding the description proposed by different authors of the characteristic geometric dimensions of turbines and other quantities. Full article

Archimedes screws are an ancient pumping technology that has more recently found use as a technology for hydropower generation. Currently, the literature is lacking reliable data, performance predicting models, and design guidelines. Most performance models presented in the literature are theoretical or were developed and evaluated using laboratory-scale data. This paper presents novel experimental and numerical simulation data to the literature from screw generators with a wide range of sizes (laboratory to full-scale powerplant scale) and orientations. The data suggest that the components of power production (pressure-driven and viscous/friction) scale differently depending on system size, configuration, and operating conditions. So, for the robust validation of models and the development of reliable design guidance, data from a wide range of sizes and configurations are crucial. The paper presents data collected from laboratory experiments, field measurements from operating powerplants, and data from numerical simulations. The numerical simulations were evaluated for accuracy with experimental data, then used to collect performance data from a wide range of screw geometries and scales. The length-scale (diameter), number of blades, fill height of water, inclination angle, and surface roughness were all varied. The data gathered in these experiments were analyzed and used to develop back-of-the-envelope estimations for the effect of each parameter on overall system performance; the relationships are intended to serve as a useful reference for designers, though they should not be used in lieu of a design model. The length-scale and number of blades were related to power in a way that could be reasonably approximated with a constant value. The fill height, inclination angle, and surface roughness were related to power in a way that could be approximated reasonably with first-order polynomial fits. Altogether, this paper presents much-needed, novel data to the literature; the data are integral for future model development and evaluation. Full article

In the last few decades, hydropower production has been moving toward a new paradigm of low and diffused power density production of energy with small and mini-hydro plants, which usually do not require significant water storage. In the case of nominal power lower than 20 kW and ultra-low head H (H < 5 m), Archimedes screw or Kaplan type turbines are usually chosen due to their efficiency, which is higher than 0.85. A new cross-flow type turbine called Ultra-low Power Recovery System (UL-PRS) is proposed and its geometry and design criteria are validated in a wide range of operating conditions through 2D numerical analysis computed using the ANSYS Fluent solver. The new proposed solution is much simpler than the previously mentioned competitors; its outlet flow has a horizontal direction and attains similar efficiency. The costs of the UL-PRS turbine are compared with the costs of one Kaplan and one cross-flow turbine (CFT) in the case study of the main water treatment plant of the city of Palermo in Italy. In this case, the UL-PRS efficiency is estimated using a URANS 3D numerical analysis computed with the CFX solver. Full article

Archimedes screw turbines are considered a new technology in small- or microscale hydropower. Archimedes screw turbines are easy and practical to operate. However, their manufacturing presents some challenges owing to their screw-shaped design. Most of the previous works on Archimedes screw turbines focused on the turbines’ design, while limited studies were found on their manufacturing processes. In addition, no review work was found on the manufacturability of the Archimedes screw turbine. Hence, this work aims to address this gap by reviewing the various manufacturing methods of Archimedes screw turbines. Moreover, one of the objectives of the study is to assess the sustainable manufacturability of the Archimedes screw turbine. The results show that Archimedes screw turbines are mainly manufactured using conventional manufacturing methods for larger turbines and 3D printers for relatively smaller ones. Traditional methods of manufacturing entailed high skill proficiency, while 3D-printing methods for Archimedes screw turbines are still in their early developmental stages. Sustainable assessment studies have identified additive manufacturing as having a relatively lower environmental impact than conventional manufacturing on turbine blades. These trade-offs must be accounted for in the design and development of Archimedes screw turbines. Moreover, integrating sustainability assessment and the employment of Industry 4.0 enables the smart production and sustainable assessment of AST manufacturability. Full article

Hydraulic turbines for energy recovery in wastewater treatment plants, with relatively large discharges values and small head jumps, are usually screw Archimedes or Kaplan types. In the specific case of a small head jump (about 3 m) underlying a rectangular weir in the major Palermo (Italy) water treatment plant, a traditional Kaplan solution is compared with two other new proposals: a Hydrostatic Pressure Machine (HPM) located at the upstream channel and a cross-flow turbine (CFT) located in a specific underground room downstream of the same channel. The fluid mechanical formulations of the flow through these turbines are analyzed and the characteristic parameters are stated. Numerical analysis was carried out for the validation of the HPM design criteria. The efficiency at the design point of the CFT and HPM are estimated using the ANSYS CFX solver for resolution of 3D URANS analysis. The strong and weak points of the three devices are compared. Finally, a viability analysis is developed based on several economic indicators. This innovative study with a theoretical formulation of the most suitable turbomachine characterization, the potential energy estimation based on hydraulic energy recovery in a real case study of a wastewater treatment plant and the comparison of the three different low-head turbines, enhancing the main advantages, is of utmost importance towards the net-zero water sector decarbonization. Full article

The Archimedes/Archimedean screw generator (ASG) is a fish-friendly hydropower technology that could operate under a wide range of flow heads and flow rates and generate power from almost any flow, even wastewater. The simplicity and low maintenance requirements and costs make ASGs suitable even for remote or developing areas. However, there are no general and easy-to-use guidelines for designing Archimedes screw power plants. Therefore, this study addresses this important concern by offering a simple method for quick rough estimations of the number and geometry of Archimedes screws in considering the installation site properties, river flow characteristics, and technical considerations. Moreover, it updates the newest analytical method of designing ASGs by introducing an easier graphical approach that not only covers standard designs but also simplifies custom designs. Besides, a list of currently installed and operating industrial multi-Archimedes screw hydropower plants are provided to review and explore the common design properties between different manufacturers. On top of that, this study helps to improve one of the biggest burdens of small projects, the unscalable initial investigation costs, by enabling everyone to evaluate the possibilities of a green and renewable Archimedes screw hydropower generation where a flow is available. Full article

In designing Archimedes screws, determination of the geometry is among the fundamental questions that may affect many aspects of the Archimedes screw powerplant. Most plants are run-of-river and highly depend on local flow duration curves that vary from river to river. An ability to rapidly produce realistic estimations for the initial design of a site-specific Archimedes screw plant helps to facilitate and accelerate the optimization of the powerplant design. An analytical method in the form of a single equation was developed to rapidly and easily estimate the Archimedes screw geometry for a specific site. This analytical equation was developed based on the accepted, proved or reported common designs characteristics of Archimedes screws. It was then evaluated by comparison of equation predictions to existing Archimedes screw hydropower plant installations. The evaluation results indicate a high correlation and reasonable relative difference. Use of the equation eliminates or simplifies several design steps and loops and accelerates the development of initial design estimations of Archimedes screw generators dramatically. Moreover, it helps to dramatically reduce one of the most significant burdens of small projects: the nonscalable initial investigation costs and enables rapid estimation of the feasibility of Archimedes screw powerplants at many potential sites. Full article

The Archimedes screw turbine (AST) is the most sustainable mini-hydropower extraction method that offers number of economic, social, and environmental advantages. Nowadays, many researchers are interested in AST development as it is considered a new technology. Currently, a lot of researchers are conducting experimental testing of the screws, comparing their reliability with computational fluid dynamic (CFD) analyses. Almost all of them are lab-scale testing models that claiming an average 80% efficiency for low pitch angles. In the case of a real site with a small inclination angle, the length of the screw is large enough to cause severe problems, specially related to bending of the screw. Therefore, this research was conducted to analyze the CFD flow field in a real site-scale AST with the maximum possible inclination of 45 degrees. In addition, the design was done without the upper and lower reservoir as it was conceived as a run-of-river flow system. The simulated real scale AST result showed a maximum efficiency of around 82% for a 5.2 m hydraulic head and 0.232 m³/s discharge. Many researchers claim above 80% efficiency for low inclination angle ASTs with reservoirs. This CFD study indicates that even higher inclination angle ASTs can achieve 80% efficiency in run-of-river; real-scale applications. Full article

Archimedes Screws Turbines (ASTs) are a new form of small hydroelectric powerplant that can be applied even in low head sites. ASTs offer a clean and renewable source of energy and are safer for wildlife and especially fish than other hydro generation options. As with other energy solutions, ASTs are not a global solution for all situations. However, in terms of sustainable development, ASTs can offer many economic, social, and environmental advantages that make them an important option for providing sustainable hydropower development. Archimedes screws can operate in low water heads (less than about 5 m) and a range of flow rates with practical efficiencies of 60% to 80% and can generate up to 355 kW of power. ASTs increase the number of suitable sites where it is possible to develop sustainable hydropower, including in undeveloped, hard to access regions and small communities. At many low head sites, ASTs may be more cost-effective, with lower installation and operating costs than alternative hydropower systems. An AST may also reduce the disturbance of natural sedimentation and erosion processes and have smaller impacts on fish and other fauna. ASTs can often be retrofit to existing unpowered dams or weirs, providing new hydropower capacity for very little marginal environmental impact. This review outlines the characteristics of ASTs, then discusses and analyzes how they could benefit the sustainability of hydropower development. Full article

South African fly ash has been shown to be a useful feedstock for the synthesis of some zeolites. The present study focuses on the effect of impeller design and agitation rates on the synthesis of zeolite Na-P1 which are critical to the commercialization of this product. The effects of three impeller designs (4-flat blade, Anchor and Archimedes screw impellers) and three agitation speeds (150, 200 and 300 rpm) were investigated using a modified previously reported synthesis conditions; 48 hours of ageing at 47 °C and static hydrothermal treatment at 140 °C for 48 hours. The experimental results demonstrated that the phase purity of zeolite Na-P1 was strongly affected by the agitation rate and the type of impeller used during the ageing step of the synthesis process. Although zeolite Na-P1 was synthesized with a space time yield (STY) of 15 ± 0.4 kg d⁻¹m⁻³and a product yield of 0.98±0.05 g zeolites/g fly ash for each impeller at different agitation speeds, zeolite formation was assessed to be fairly unsuccessful in some cases due the occurrence of undissolved mullite and/or the formation of impurities such as hydroxysodalite with the zeolitic product. This study also showed that a high crystalline zeolite Na-P1 can be synthesized from South African coal fly ash using a 4-flat blade impeller at an agitation rate of 200 rpm during the ageing step at 47 °C for 48 hours followed by static hydrothermal treatment at 140 °C for 48 hours. Full article