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25 pages, 4401 KiB  
Article
Impact of High Energy Milling and Mineral Additives on a Carbonate–Quartz–Apatite System for Ecological Applications
by Vilma Petkova, Katerina Mihaylova, Ekaterina Serafimova, Rositsa Titorenkova, Liliya Tsvetanova and Andres Trikkel
Materials 2025, 18(15), 3508; https://doi.org/10.3390/ma18153508 - 26 Jul 2025
Viewed by 343
Abstract
In this study, high-energy milled (HEM) samples of natural phosphorites from Estonian deposits were investigated. The activation was performed via planetary mill with Cr-Ni grinders with a diameter of 20 mm. This method is an ecological alternative, since it eliminates the disadvantages of [...] Read more.
In this study, high-energy milled (HEM) samples of natural phosphorites from Estonian deposits were investigated. The activation was performed via planetary mill with Cr-Ni grinders with a diameter of 20 mm. This method is an ecological alternative, since it eliminates the disadvantages of conventional acid methods, namely the release of gaseous and solid technogenic products. The aim of the study is to determine the changes in the structure to follow the solid-state transitions and the isomorphic substitutions in the anionic sub-lattice in the structure of the main mineral apatite in the samples from Estonia, under the influence of HEM activation. It is also interesting to investigate the influence of HEM on structural-phase transformations on the structure of impurity minerals-free calcite/dolomite, pyrite, quartz, as well as to assess their influence on the thermal behavior of the main mineral apatite. The effect of HEM is monitored by using a complex of analytical methods, such as chemical analysis, powder X-ray diffraction (PXRD), wavelength-dispersive X-ray fluorescence (WD-XRF) analysis, and Fourier-transformed infrared (FTIR) analysis. The obtained results prove the correlation in the behavior of the studied samples with regard to their quartz content and bonded or non-bonded carbonate ions. After HEM activation of the raw samples, the following is established: (i) anionic isomorphism with formation of A and A-B type carbonate-apatites and hydroxyl-fluorapatite; (ii) solid-phase synthesis of calcium orthophosphate-CaHPO4 (monetite) and dicalcium diphosphate-β-Ca2P2O7; (iii) enhanced chemical reactivity by approximately three times by increasing the solubility via HEM activation. The dry milling method used is a suitable approach for solving technological projects to improve the composition and structure of soils, increasing soil fertility by introducing soluble forms of calcium phosphates. It provides a variety of application purposes depending on the composition, impurities, and processing as a soil improver, natural mineral fertilizer, or activator. Full article
(This article belongs to the Special Issue Advances in Rock and Mineral Materials—Second Edition)
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35 pages, 7034 KiB  
Article
Dynamic Simulation of Ground Braking Force Control Based on Fuzzy Adaptive PID for Integrated ABS-RBS System with Slip Ratio Consideration
by Pinjia Shi, Yongjun Min, Hui Wang and Liya Lv
World Electr. Veh. J. 2025, 16(7), 372; https://doi.org/10.3390/wevj16070372 - 3 Jul 2025
Viewed by 287
Abstract
This study resolves a critical challenge in electromechanical brake system validation: conventional ABS/RBS integrated platforms’ inability to dynamically simulate tire-road adhesion characteristics during braking. We propose a fuzzy adaptive PID-controlled magnetic powder clutch (MPC) system that achieves ground braking force simulation synchronized with [...] Read more.
This study resolves a critical challenge in electromechanical brake system validation: conventional ABS/RBS integrated platforms’ inability to dynamically simulate tire-road adhesion characteristics during braking. We propose a fuzzy adaptive PID-controlled magnetic powder clutch (MPC) system that achieves ground braking force simulation synchronized with slip ratio variations. The innovation encompasses: (1) Dynamic torque calculation model incorporating the curve characteristics of longitudinal friction coefficient (φ) versus slip ratio (s), (2) Nonlinear compensation through fuzzy self-tuning PID control, and (3) Multi-scenario validation platform. Experimental validation confirms superior tracking performance across multiple scenarios: (1) Determination coefficients R2 of 0.942 (asphalt), 0.926 (sand), and 0.918 (snow) for uniform surfaces, (2) R2 = 0.912/0.908 for asphalt-snow/snow-asphalt transitions, demonstrating effective adhesion characteristic simulation. The proposed control strategy achieves remarkable precision improvements, reducing integral time absolute error (ITAE) by 8.3–52.8% compared to conventional methods. Particularly noteworthy is the substantial ITAE reduction in snow conditions (236.47 vs. 500.969), validating enhanced simulation fidelity under extreme road surfaces. The system demonstrates consistently rapid response times. These improvements allow for highly accurate replication of dynamic slip ratio variations, establishing a refined laboratory-grade solution for EV regenerative braking coordination validation that greatly enhances strategy optimization efficiency. Full article
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22 pages, 23349 KiB  
Article
Ag/AgCl-Decorated Layered Lanthanum/Niobium Oxide Microparticles as Efficient Photocatalysts for Azo Dye Remediation and Cancer Cell Inactivation
by Elmuez Dawi and Mohsen Padervand
Catalysts 2025, 15(7), 638; https://doi.org/10.3390/catal15070638 - 30 Jun 2025
Viewed by 411
Abstract
Ag/AgCl-decorated layered lanthanum oxide (La2O3) and niobium pentoxide (Nb2O5) plasmonic photocatalysts are fabricated through an ionic liquid-mediated co-precipitation method. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), powder X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), [...] Read more.
Ag/AgCl-decorated layered lanthanum oxide (La2O3) and niobium pentoxide (Nb2O5) plasmonic photocatalysts are fabricated through an ionic liquid-mediated co-precipitation method. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), powder X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), diffuse reflectance spectroscopy (DRS), and photoluminescence (PL) techniques were used to illustrate the physicochemical properties of the materials. The photoactivity was evaluated for the degradation of Acid Blue 92 (AB92) azo dye, a typical organic contaminant from the textile industry, and U251 cancer cell inactivation. According to the results, Nb2O5–Ag/AgCl was able to remove >99% of AB92 solution in 35 min with the rate constant of 0.12 min−1, 2.4 times higher than that of La2O3–Ag/AgCl. A pH of 3 and a catalyst dosage of 0.02 g were determined as the optimized factors to reach the highest degradation efficiency under solar energy at noon, which was opted to have the highest sunlight intensity over the reactor. Also, 0.02 mg/mL of Nb2O5–Ag/AgCl was determined to be of great potential to reduce cancer cell viability by more than 50%, revealed by 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide (MTT) and mitochondrial membrane potential (MMP) examinations. The mechanism of degradation was also discussed, considering the key role of Ag0 nanoparticles in inducing a plasmonic effect and improving the charge separation. This work provides helpful insights to opt for an efficient rare metal oxide with good biocompatibility as support for the plasmonic photocatalysts with the goal of environmental purification under sunlight. Full article
(This article belongs to the Special Issue Remediation of Natural Waters by Photocatalysis)
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17 pages, 6826 KiB  
Article
Mechanical Behavior and Fracture Evolution of Artificial Rock Specimens Within 3D-Printed Fractures
by Yijun Gao, Peitao Wang, Xingwang Fan, Qingru Liu, Zhenwu Qi and Meifeng Cai
Appl. Sci. 2025, 15(12), 6662; https://doi.org/10.3390/app15126662 - 13 Jun 2025
Viewed by 339
Abstract
Coal rock is characterized by numerous cracks, which significantly impact its mechanical properties, such as fracture evolution and strength. In this study, various fracture network models were created using three-dimensional (3D) printing technology. Employing rigid adhesive and different proportions of coal powder, coal-like [...] Read more.
Coal rock is characterized by numerous cracks, which significantly impact its mechanical properties, such as fracture evolution and strength. In this study, various fracture network models were created using three-dimensional (3D) printing technology. Employing rigid adhesive and different proportions of coal powder, coal-like samples with intricate fracture networks were successfully fabricated. To replicate the mechanical properties of natural coal rocks, uniaxial compression tests were conducted to investigate the mechanical characteristics and failure modes of samples with different coal powder ratios. Additionally, the mechanical response of samples with discrete fracture network (DFN) models was evaluated after freezing treatment. Findings revealed that increasing the coal powder content enhanced the strength of the samples, whereas the introduction of the DFN model reduced their compressive strength. Samples containing the DFN model predominantly exhibited longitudinal fractures as their failure mode, contrasting with the shear fractures observed in the solid model samples. Furthermore, under low-temperature conditions, the artificial specimens exhibited a distinct trend, where brittleness increased proportionally with coal powder content, a phenomenon attributed to the influence of AB adhesive. After applying freezing treatment to DFN model coal-like samples, stress–strain curves resembling those of actual coal rocks were observed, along with a slightly reduced compressive strength and a brittle failure mode characterized by oblique shear failure. Full article
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19 pages, 2524 KiB  
Article
Efficient Preparation and Bioactivity Evaluation of Aglycone Soy Isoflavones via a Multi-Enzyme Synergistic Catalysis Strategy
by Yating Zhao, Yanhong Fu, Peng Du, Nan Li, Yaru Lv, Lizhen Hao, Wenlong Liu and Jing Xiao
Processes 2025, 13(6), 1831; https://doi.org/10.3390/pr13061831 - 10 Jun 2025
Viewed by 506
Abstract
Aglycone-type soy isoflavones, recognized for their bioactive phytoestrogen properties, face industrial limitations due to their low natural abundance and inefficient conversion. This study optimized a multi-enzyme synergistic catalysis system using soybean sprout powder, achieving high conversion rates and purity through response surface methodology. [...] Read more.
Aglycone-type soy isoflavones, recognized for their bioactive phytoestrogen properties, face industrial limitations due to their low natural abundance and inefficient conversion. This study optimized a multi-enzyme synergistic catalysis system using soybean sprout powder, achieving high conversion rates and purity through response surface methodology. The optimal enzyme system comprised β-glucosidase (25 U/mL), cellulase (200 U/mL), hemicellulase (400 U/mL), and β-galactosidase (900 U/mL) at pH 5.0, 50 °C, and 3.2 h. This system yielded an aglycone conversion rate of 92% and glycoside hydrolysis rate of 97%, outperforming single-enzyme approaches. Upon post-purification with AB-8 macroporous resin, the product reached a purity of 58.1 ± 0.54% and exhibited strong antioxidant activity, with DPPH and ABTS radical scavenging rates of 81.01 ± 0.78% and 71.37 ± 1.01%, respectively. In a zebrafish central nervous system injury model induced by mycophenolate mofetil, the 500 μg/mL sample group significantly reduced neural apoptosis fluorescence intensity compared to controls (p < 0.05), achieving a neuroprotective rate of 76.58%, which was similar to the effect of L-reducing glutathione. This study offers an efficient, cost-effective enzymatic strategy for producing aglycone soy isoflavones, highlighting their potential in functional foods and neuroprotective applications. Full article
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19 pages, 7263 KiB  
Article
Design and Fabrication of Heat Exchangers Using Thermally Conductive Polymer Composite
by Jian Liu, David Cheng, Wang Pan, Khin Oo, Ty-Liyiah McCrimmon and Shuang Bai
Appl. Mech. 2025, 6(2), 38; https://doi.org/10.3390/applmech6020038 - 27 May 2025
Viewed by 1187
Abstract
Polymer heat exchangers (HXs) are lightweight and cost-effective due to the affordability of raw polymer materials. However, the inherently low thermal conductivity (TC) of polymers limits their application in HXs. To enhance thermal conductivity polymer composites, two types of diamond powders, with particle [...] Read more.
Polymer heat exchangers (HXs) are lightweight and cost-effective due to the affordability of raw polymer materials. However, the inherently low thermal conductivity (TC) of polymers limits their application in HXs. To enhance thermal conductivity polymer composites, two types of diamond powders, with particle sizes of 0.25 µm and 16.7 µm, were used as fillers, while Acrylonitrile Butadiene Styrene (ABS) served as the matrix. Composite polymer samples were fabricated, and their density and thermal conductivity were tested and compared. The results indicate that fillers with larger particle sizes tend to exhibit higher thermal conductivity. A polymer HX based on a Triply Periodic Minimal Surface (TPMS) structure was designed. The factors influencing the efficiency of polymer HXs were analyzed and compared with those of metal HXs. In polymer HXs, the polymer wall is the primary source of heat resistance. Additionally, the mechanical strength of 3D-printed polymer parts was evaluated. Finally, an HX was successfully fabricated using a polymer composite containing 50 wt% diamond powder via 3D printing. Full article
(This article belongs to the Special Issue Thermal Mechanisms in Solids and Interfaces)
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18 pages, 7323 KiB  
Article
Graphene Oxide-Doped CNT Membrane for Dye Adsorption
by Mariafrancesca Baratta, Fiore Pasquale Nicoletta and Giovanni De Filpo
Nanomaterials 2025, 15(11), 782; https://doi.org/10.3390/nano15110782 - 22 May 2025
Viewed by 440
Abstract
Recently, graphene oxide (GO) has been largely investigated as a potential adsorbent towards dyes. However, the major obstacle to its full employment is linked to its natural powder consistence, which greatly complexifies the operations of recovery and reuse. With the aim to overcome [...] Read more.
Recently, graphene oxide (GO) has been largely investigated as a potential adsorbent towards dyes. However, the major obstacle to its full employment is linked to its natural powder consistence, which greatly complexifies the operations of recovery and reuse. With the aim to overcome this issue, the present work reports on the design of GO-modified carbon nanotubes buckypapers (BPs), in which the main component, GO, is entirely entrapped in the BP grid generated by CNTs for the double purpose of (a) increasing adsorption performance of GO-BPs and (b) ensure a fast process of regeneration and reuse. Adsorption experiments were performed towards several dyes: Acid Blue 29 (AB29), Crystal Violet (CV), Eosyn Y (EY), Malachite Green (MG), and Rhodamine B (RB) (Ci = 50 ppm, pH = 6). Results demonstrated that adsorption is strictly dependent on the charge occurring both on GO-BP and dye surfaces, observing great adsorption capacities towards MG (493.44 mg g−1), RB (467.35 mg g−1), and CV (374.53 mg g−1), due to the best coupling of dye cationic form with negative GO-BP surface. Adsorption isotherms revealed that dyes capture onto GO-BPs is thermodynamically favored (ΔG < 0), becoming more negative at 313 K. Kinetic studies evidenced that the process can be described through a pseudo-first-order model, with MG, RB, and CV exhibiting the highest values of k1. In view of these results, the following trend in GO-BP adsorption performance has been derived: MG ≈ RB > CV > AB29 > EY. Full article
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17 pages, 7106 KiB  
Article
Hybrid Tool Holder by Laser Powder Bed Fusion of Dissimilar Steels: Towards Eliminating Post-Processing Heat Treatment
by Faraz Deirmina, Ville-Pekka Matilainen and Simon Lövquist
J. Manuf. Mater. Process. 2025, 9(2), 64; https://doi.org/10.3390/jmmp9020064 - 18 Feb 2025
Viewed by 742
Abstract
The hybridization of additive manufacturing (AM) with conventional manufacturing processes in tooling applications allows the customization of the tool. Examples include weight reduction, improving the vibration-dampening properties, or directing the coolant to the critical zones through intricate conformal cooling channels aimed at extending [...] Read more.
The hybridization of additive manufacturing (AM) with conventional manufacturing processes in tooling applications allows the customization of the tool. Examples include weight reduction, improving the vibration-dampening properties, or directing the coolant to the critical zones through intricate conformal cooling channels aimed at extending the tool life. In this regard, metallurgical challenges like the need for a post-processing heat treatment in the AM segment to meet the thermal and mechanical properties requirements persist. Heat treatment can destroy the dimensional accuracy of the pre-manufactured heat-treated wrought segment, on which the AM part is built. In the case of dissimilar joints, heat treatment may further impact the interface properties through the ease of diffusional reactions at elevated temperatures or buildup of residual stresses at the interface due to coefficient of thermal expansion (CTE) mismatch. In this communication, we report on the laser powder bed fusion (L-PBF) processing of MAR 60, a weldable carbon-free maraging powder, to manufacture a hybrid tool holder for general turning applications, comprising a wrought segment in 25CrMo4 low-alloy carbon-bearing tool steel. After L-PBF process optimization and manipulation, as-built (AB) MAR 60 steel was characterized with a hardness and tensile strength of ~450 HV (44–45 HRC) and >1400 MPa, respectively, matching those of pre-manufactured wrought 25CrMo4 (i.e., 42–45 HRC and 1400 MPa). The interface was defect-free with strong metallurgical bonding, showing slight microstructural and hardness variations, with a thickness of less than 400 µm. The matching strength and high Charpy V-notch impact energy (i.e., >40 J) of AB MAR 60 eliminate the necessity of any post-manufacturing heat treatment in the hybrid tool. Full article
(This article belongs to the Special Issue Advances in Dissimilar Metal Joining and Welding)
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14 pages, 5032 KiB  
Article
Er(III) and Yb(III) Complexes with a Tripodal Nitroxyl Radical: Magnetochemical Study and Ab Initio Calculations
by Mauro Perfetti, Alexey A. Dmitriev and Kira E. Vostrikova
Magnetochemistry 2025, 11(2), 16; https://doi.org/10.3390/magnetochemistry11020016 - 14 Feb 2025
Viewed by 866
Abstract
In this paper, we investigate the magnetic exchange interaction and magnetization dynamics of two new members of the [LnRad(NO3)3] family, where Rad is a tripodal nitroxide, and Ln is Er(III) or Yb(III), having the prolate type electron density. Single [...] Read more.
In this paper, we investigate the magnetic exchange interaction and magnetization dynamics of two new members of the [LnRad(NO3)3] family, where Rad is a tripodal nitroxide, and Ln is Er(III) or Yb(III), having the prolate type electron density. Single OK crystal and powder X-ray diffraction studies showed that these complexes are isostructural with their previously investigated Y, Gd, Dy, Tm, Tb, Eu, and Lu congeners. A magnetometric investigation, supported by ab initio calculations, showed the presence of antiferromagnetic coupling between the lanthanide ion and the radical in both compounds with estimated J values of ≈7 and ≈20 cm−1 for Er and Yb, respectively (+J SeffS formalism). Full article
(This article belongs to the Special Issue Latest Research on the Magnetic Properties of Coordination Compounds)
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12 pages, 2231 KiB  
Article
A Time-Resolved Fluorescent Microsphere Immunochromatographic Assay for Determination of Vitamin B12 in Infant Formula Milk Powder
by Qianqian Lu, Yongwei Feng, Qi Zhou, Ting Yang, Hua Kuang, Chuanlai Xu and Lingling Guo
Biosensors 2025, 15(2), 65; https://doi.org/10.3390/bios15020065 - 21 Jan 2025
Cited by 1 | Viewed by 1232
Abstract
Vitamin B12 (VB12) is an important nutrient, and its quality control in food is crucial. In this study, based on the principle of specific recognition of target analyte by monoclonal antibodies (mAbs), a time-resolved fluorescent microsphere immunochromatographic assay (TRFM-ICA) was developed to detect [...] Read more.
Vitamin B12 (VB12) is an important nutrient, and its quality control in food is crucial. In this study, based on the principle of specific recognition of target analyte by monoclonal antibodies (mAbs), a time-resolved fluorescent microsphere immunochromatographic assay (TRFM-ICA) was developed to detect the content of VB12 in infant formula milk powder. First, the performance of the anti-VB12 mAb was evaluated, revealing a half-maximal inhibitory concentration of 0.370 ng/mL, an affinity constant of 2.604 × 109 L/mol and no cross-reactivity with other vitamins. Then, a highly sensitive TRFM-ICA was developed, with a visual limit of detection of 10 μg/kg and a cut-off value of 100 μg/kg for qualitative detection and a detection range of 4.125–82.397 μg/kg for quantitative detection. In addition, the test results of real samples were consistent with the results of quantification using microbiological methods, with a coefficient of variation of less than 10%, showing good accuracy and stability, and confirming that the TRFM-ICA is suitable for the analysis of VB12 in real infant formula milk powder samples. In this study, based on the principle of specific recognition of VB12 by monoclonal antibodies (mAbs) against VB12, a time-resolved fluorescence microsphere immunochromatographic assay (TRFM-ICA) was developed to detect the content of VB12 in infant formula by converting biological signals into optical signals. Full article
(This article belongs to the Special Issue Feature Papers of Biosensors)
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28 pages, 23489 KiB  
Article
Elevated-Temperature Tensile Behavior and Properties of Inconel 718 Fabricated by In-Envelope Additive–Subtractive Hybrid Manufacturing and Post-Process Precipitation Hardening
by Sheida Sarafan, Priti Wanjara, Roger Pelletier, Sila Ece Atabay, Javad Gholipour, Josh Soost, Robert Amos and Prakash Patnaik
J. Manuf. Mater. Process. 2024, 8(6), 297; https://doi.org/10.3390/jmmp8060297 - 21 Dec 2024
Cited by 2 | Viewed by 1513
Abstract
The present study focuses on advancing one of the most popular AM techniques, namely, laser powder bed fusion (LPBF) technology, which has the ability to produce complex geometry parts with minimum material waste but continues to face challenges in minimizing the surface roughness. [...] Read more.
The present study focuses on advancing one of the most popular AM techniques, namely, laser powder bed fusion (LPBF) technology, which has the ability to produce complex geometry parts with minimum material waste but continues to face challenges in minimizing the surface roughness. For this purpose, a novel hybrid manufacturing technology, which applies in a single setup (in-envelope) both LPBF technology and high-speed machining, was examined in this research for the fabrication of tensile specimens with three different surface finish conditions: as-built, hybrid (in-envelope machining) and post-machining (out-of-envelope) on Inconel® alloy 718, hereafter referred to as IN718. As the application of the IN718 alloy in service is typically specified in the precipitation-hardened condition, three different heat treatments were applied to the tensile specimens based on the most promising thermal cycles identified previously for room-temperature tensile properties by the authors. The as-built (AB) specimens had the highest average surface roughness (Ra) of 5.1 μm ± 1.6 μm, which was a significant improvement (five-fold) on the hybrid (1.0 μm ± 0.2 μm) and post-machined (0.8 μm ± 0.5 μm) surfaces. The influence of this surface roughness on the mechanical properties was studied both at ambient temperature and at 650 °C, which is close to the maximum service temperature of this alloy. Regardless of the surface conditions, the room-temperature mechanical properties of the as-fabricated IN718 specimens were within the range of properties reported for standard wrought IN718 in the annealed condition. Nonetheless, detailed examination of the strain localization behavior during tensile testing using digital image correlation showed that the IN718 specimens with AB surfaces exhibited lower ductility (global and local) relative to the hybrid and post-machined ones, most likely due to the higher surface roughness and near-surface porosity in the former. At 650 °C, even though the mechanical properties of all the heat-treated IN718 specimens surpassed the minimum specifications for the wrought precipitation-hardened IN718, the AB surface condition showed up to 4% lower strength and 33–50% lower ductility compared with the hybrid and PM surface conditions. Microfocus X-ray computed tomography (µXCT) of the fractured specimens revealed the presence of numerous open cracks on the AB surface and a predisposition for the near-surface pores to accelerate rupture, leading to premature failure at lower strains. Full article
(This article belongs to the Special Issue Industry 4.0: Manufacturing and Materials Processing)
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31 pages, 15017 KiB  
Article
Green Synthesized Composite AB-Polybenzimidazole/TiO2 Membranes with Photocatalytic and Antibacterial Activity
by Hristo Penchev, Katerina Zaharieva, Silvia Dimova, Ivelina Tsacheva, Rumyana Eneva, Stephan Engibarov, Irina Lazarkevich, Tsvetelina Paunova-Krasteva, Maria Shipochka, Ralitsa Mladenova, Ognian Dimitrov, Daniela Stoyanova and Irina Stambolova
Crystals 2024, 14(12), 1081; https://doi.org/10.3390/cryst14121081 - 16 Dec 2024
Viewed by 1381
Abstract
Novel AB-Polybenzimidazole (AB-PBI)/TiO2 nanocomposite membranes have been prepared using a synthetic green chemistry approach. Modified Eaton’s reagent (methansulfonic acid/P2O5) was used as both reaction media for microwave-assisted synthesis of AB-PBI and as an efficient dispersant of partially agglomerated [...] Read more.
Novel AB-Polybenzimidazole (AB-PBI)/TiO2 nanocomposite membranes have been prepared using a synthetic green chemistry approach. Modified Eaton’s reagent (methansulfonic acid/P2O5) was used as both reaction media for microwave-assisted synthesis of AB-PBI and as an efficient dispersant of partially agglomerated titanium dioxide powders. Composite membranes of 80 µm thickness have been prepared by a film casting approach involving subsequent anti-solvent inversion in order to obtain porous composite membranes possessing high sorption capacity. The maximal TiO2 filler content achieved was 20 wt.% TiO2 nanoparticles (NPs). Titania particles were green synthesized (using a different content of Mentha Spicata (MS) aqueous extract) by hydrothermal activation (150 °C), followed by thermal treatment at 400 °C. The various methods such as powder X-ray diffraction and Thermogravimetric analyses, X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy and Energy-dispersive X-ray spectroscopy, Electronic paramagnetic resonance, Scanning Electron Microscopy and Transmission Electron Microscopy have been used to study the phase and surface composition, structure, morphology, and thermal behavior of the synthesized nanocomposite membranes. The photocatalytic ability of the so-prepared AB-Polybenzimidazole/bio-TiO2 membranes was studied for decolorization of Reactive Black 5 (RB5) as a model azo dye pollutant under UV light illumination. The polymer membrane in basic form, containing TiO2 particles, was obtained with a 40 mL quantity of the MS extract, exhibiting the highest decolorization rate (96%) after 180 min of UV irradiation. The so-prepared AB-Polybenzimidazole/TiO2 samples have a powerful antibacterial effect on E. coli when irradiated by UV light. Full article
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15 pages, 4906 KiB  
Article
A Comparative Study of Precision Surface Grinding Using Additively Fabricated Acrylonitrile–Butadiene–Styrene (ABS) Wheels with Continuous and Serrated Working Surfaces
by Dawid Zieliński, Mariusz Deja and Mateusz Zator
Materials 2024, 17(23), 5867; https://doi.org/10.3390/ma17235867 - 29 Nov 2024
Cited by 2 | Viewed by 996
Abstract
Nowadays, high requirements imposed by mechanical components make it necessary to develop modern production methods. Additive technologies have been dynamically developing in recent years, showing many advantages associated with the fabrication of elements with complex geometries and structures. One of the areas where [...] Read more.
Nowadays, high requirements imposed by mechanical components make it necessary to develop modern production methods. Additive technologies have been dynamically developing in recent years, showing many advantages associated with the fabrication of elements with complex geometries and structures. One of the areas where the potential of additive technologies is exploited is the rapid tooling sector, which is based on the rapid production of tools and components used in various manufacturing methods. Currently, apart from industrial additive fabrication using metal and plastic powders, desktop and low-cost devices for additive manufacturing are gaining more and more importance in the production of functional elements. This paper presents the experimental results obtained from testing the micro-abrasive acrylonitrile–butadiene–styrene ABS tools fabricated by fused filament fabrication (FFF) technology and reinforced with SD 28/20 diamond grains uniformly distributed on the working surface of the tools after they were made. Precision surface grinding operations of 41Cr4 alloy steel were carried out on a portable five-axis CNC milling machine using wheels with continuous and serrated working surfaces. The tool with a serrated working surface enabled a more efficient material removal and produced a better surface finish. In particular, a low wear rate of both FFF-printed tools was confirmed after all experiments. Promising results were obtained, showing the potential for a wider industrial application of the tested tools. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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11 pages, 3867 KiB  
Article
Influence of Nb Content on Structure and Functional Properties of Novel Multicomponent Nb–Ni–Ti–Zr–Co Alloy for Hydrogen Separation Membrane Application
by Egor B. Kashkarov, Leonid A. Svyatkin, Kirill S. Gusev, Sergey S. Ognev, Maksim Koptsev, Daria V. Terenteva, Tatyana L. Murashkina and Andrey M. Lider
Hydrogen 2024, 5(4), 929-939; https://doi.org/10.3390/hydrogen5040049 - 21 Nov 2024
Viewed by 4701
Abstract
Novel multicomponent Nb–Ni–Ti–Zr–Co alloys with 20–55 at.% Nb were synthesized from metal powders by arc melting. The resulting alloys consist primarily of Nb-rich and eutectic body-centered (BCC) phases. The content of the eutectic BCC phase is highest for an equimolar composition, while the [...] Read more.
Novel multicomponent Nb–Ni–Ti–Zr–Co alloys with 20–55 at.% Nb were synthesized from metal powders by arc melting. The resulting alloys consist primarily of Nb-rich and eutectic body-centered (BCC) phases. The content of the eutectic BCC phase is highest for an equimolar composition, while the content of the Nb-rich BCC phase increases with Nb content in the alloy. The content of secondary phases is the highest for the alloy with 32 at.% Nb. According to ab initio calculations, hydrogen occupies tetrahedral interstitial sites in the Nb-rich phase and octahedral sites in the eutectic BCC phase. For different Nb concentrations, hydrogen-binding energies were calculated. An increase in the Nb-rich phase leads to softening of multicomponent alloys. The alloys with 20 and 32 at.% Nb demonstrate high hydrogen permeability (1.05 and 0.96 × 10−8 molH2m−1s−1Pa−0.5, respectively) at 400 °C, making them promising for hydrogen purification membrane application. Multicomponent alloys with a high Nb content (55 at.%) have low resistance to hydrogen embrittlement. Full article
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24 pages, 7713 KiB  
Article
Sustainable Utilization of Waste Pumice Powder in Slag-Based Geopolymer Concretes: Fresh and Mechanical Properties
by Zrar Safari, Khaleel H. Younis and Ibtisam Kamal
Sustainability 2024, 16(21), 9296; https://doi.org/10.3390/su16219296 - 25 Oct 2024
Cited by 3 | Viewed by 2210
Abstract
In societies worldwide, there is significant pressure on the construction industry to employ waste/recycled materials instead of natural-sourced materials to develop infrastructures to mitigate negative environmental consequences. This study investigated the feasibility of using waste pumice powder as a binder in place of [...] Read more.
In societies worldwide, there is significant pressure on the construction industry to employ waste/recycled materials instead of natural-sourced materials to develop infrastructures to mitigate negative environmental consequences. This study investigated the feasibility of using waste pumice powder as a binder in place of granular blast-furnace slag to manufacture geopolymer concrete. Three sets of GC mixes were developed with three ratios of alkaline activator/binder (A/B) of 0.45, 0.5, and 0.55. Eight GC mixes were prepared for each set, with eight replacement ratios of GGBFS with WPP (0%, 30%, 50%, 60%, 70%, 80%, 90%, and 100%). The influence of WPP addition as a substitute source of aluminosilicate precursors on the fresh (workability and setting time), mechanical (compressive strength and flexural strength), physical characteristics (density and water absorption), and microstructure morphology of WPP/slag-based geopolymers were studied. A linear correlation between UPV and compressive strength was found. The results revealed that setting times and workability are affected by the A/B ratio and content of WPP. WPP reduces the workability and increases setting time (both initial and final). There was a drop in compressive and flexural strengths as the percentage of WPP in the GC increased. The maximum compressive (60 MPa) and flexural strength (4.96 MPa) at an A/B ratio of 0.45 for a 100% slag content mix were obtained. However, a GC mix containing 50% WPP and 50% slag with a compressive strength of 28 MPa after 28 days of curing at ambient temperature was achieved, which is acceptable for structural applications. Full article
(This article belongs to the Section Resources and Sustainable Utilization)
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