Sign in to use this feature.

Years

Between: -

Article Types

Countries / Regions

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Search Results (17,163)

Search Parameters:
Journal = Processes

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
27 pages, 5818 KiB  
Article
Scenario-Based Stochastic Optimization for Renewable Integration Under Forecast Uncertainty: A South African Power System Case Study
by Martins Osifeko and Josiah Munda
Processes 2025, 13(8), 2560; https://doi.org/10.3390/pr13082560 (registering DOI) - 13 Aug 2025
Abstract
South Africa’s transition to a renewable-powered grid faces critical challenges due to the inherent variability of wind and solar generation as well as the need for economically viable and reliable dispatch strategies. This study proposes a scenario-based stochastic optimization framework that integrates machine [...] Read more.
South Africa’s transition to a renewable-powered grid faces critical challenges due to the inherent variability of wind and solar generation as well as the need for economically viable and reliable dispatch strategies. This study proposes a scenario-based stochastic optimization framework that integrates machine learning forecasting and uncertainty modeling to enhance operational decision making. A hybrid Long Short-Term Memory–XGBoost model is employed to forecast wind, photovoltaic (PV) power, concentrated solar power (CSP), and electricity demand, with Monte Carlo dropout and quantile regression used for uncertainty quantification. Scenarios are generated using appropriate probability distributions and are reduced via Temporal-Aware K-Means Scenario Reduction for tractability. A two-stage stochastic program then optimizes power dispatch under uncertainty, benchmarked against Deterministic, Rule-Based, and Perfect Information models. Simulation results over 7 days using five years of real-world South African energy data show that the stochastic model strikes a favorable balance between cost and reliability. It incurs a total system cost of ZAR 1.748 billion, with 1625 MWh of load shedding and 1283 MWh of curtailment, significantly outperforming the deterministic model (ZAR 1.763 billion; 3538 MWh load shedding; 59 MWh curtailment) and the rule-based model (ZAR 1.760 billion, 1.809 MWh load shedding; 1475 MWh curtailment). The proposed stochastic framework demonstrates strong potential for improving renewable integration, reducing system penalties, and enhancing grid resilience in the face of forecast uncertainty. Full article
Show Figures

Figure 1

16 pages, 1693 KiB  
Article
Limitations of Transfer Learning for Chilean Cherry Tree Health Monitoring: When Lab Results Do Not Translate to the Orchard
by Mauricio Hidalgo, Fernando Yanine, Renato Galleguillos, Miguel Lagos, Sarat Kumar Sahoo and Rodrigo Paredes
Processes 2025, 13(8), 2559; https://doi.org/10.3390/pr13082559 (registering DOI) - 13 Aug 2025
Abstract
Chile, which accounts for 27% of global cherry exports (USD 2.26 billion annually), faces a critical industry challenge in crop health monitoring. While automated sensors monitor environmental variables, phytosanitary diagnosis still relies on manual visual inspection, leading to detection errors and delays. Given [...] Read more.
Chile, which accounts for 27% of global cherry exports (USD 2.26 billion annually), faces a critical industry challenge in crop health monitoring. While automated sensors monitor environmental variables, phytosanitary diagnosis still relies on manual visual inspection, leading to detection errors and delays. Given this reality and the growing use of AI models in agriculture, our study quantifies the theory–practice gap through comparative evaluation of three transfer learning architectures (namely, VGG16, ResNet50, and EfficientNetB0) for automated disease identification in cherry leaves under both controlled and real-world orchard conditions. Our analysis reveals that excellent laboratory performance does not guarantee operational effectiveness: while two of the three models exceeded 97% controlled validation accuracy, their field performance degraded significantly, reaching only 52% in the best-case scenario (ResNet50). These findings identify a major risk in agricultural transfer learning applications: strong laboratory performance does not ensure real-world effectiveness, creating unwarranted confidence in model performance under real conditions that may compromise crop health management. Full article
(This article belongs to the Special Issue Transfer Learning Methods in Equipment Reliability Management)
Show Figures

Figure 1

19 pages, 12556 KiB  
Article
Energy Management for Microgrids with Hybrid Hydrogen-Battery Storage: A Reinforcement Learning Framework Integrated Multi-Objective Dynamic Regulation
by Yi Zheng, Jinhua Jia and Dou An
Processes 2025, 13(8), 2558; https://doi.org/10.3390/pr13082558 (registering DOI) - 13 Aug 2025
Abstract
The integration of renewable energy resources (RES) into microgrids (MGs) poses significant challenges due to the intermittent nature of generation and the increasing complexity of multi-energy scheduling. To enhance operational flexibility and reliability, this paper proposes an intelligent energy management system (EMS) for [...] Read more.
The integration of renewable energy resources (RES) into microgrids (MGs) poses significant challenges due to the intermittent nature of generation and the increasing complexity of multi-energy scheduling. To enhance operational flexibility and reliability, this paper proposes an intelligent energy management system (EMS) for MGs incorporating a hybrid hydrogen-battery energy storage system (HHB-ESS). The system model jointly considers the complementary characteristics of short-term and long-term storage technologies. Three conflicting objectives are defined: economic cost (EC), system response stability, and battery life loss (BLO). To address the challenges of multi-objective trade-offs and heterogeneous storage coordination, a novel deep-reinforcement-learning (DRL) algorithm, termed MOATD3, is developed based on a dynamic reward adjustment mechanism (DRAM). Simulation results under various operational scenarios demonstrate that the proposed method significantly outperforms baseline methods, achieving a maximum improvement of 31.4% in SRS and a reduction of 46.7% in BLO. Full article
Show Figures

Figure 1

6 pages, 183 KiB  
Editorial
Special Issue “Treatment and Remediation of Organic and Inorganic Pollutants: Advances, Challenges and Future Directions”
by Nediljka Vukojević Medvidović, Ladislav Vrsalović and Emeka Emmanuel Oguzie
Processes 2025, 13(8), 2557; https://doi.org/10.3390/pr13082557 (registering DOI) - 13 Aug 2025
Abstract
Increasing industrial activity [...] Full article
(This article belongs to the Special Issue Treatment and Remediation of Organic and Inorganic Pollutants)
22 pages, 4056 KiB  
Article
Research on a Model for Predicting Perforating Shock Loads by Numerical Simulation in Oil and Gas Wells
by Kui Zhang, Honglei Zhang, Jiejing Nie, Qiao Deng, Jiadong Jiang and Hongrui He
Processes 2025, 13(8), 2556; https://doi.org/10.3390/pr13082556 (registering DOI) - 13 Aug 2025
Abstract
The perforating–fracturing–testing combined technology has emerged as a crucial well completion technique to enhance production efficiency. However, the shock loads generated during perforation in the packed section of an oil and gas well significantly affect the stability of the perforating tubing string system, [...] Read more.
The perforating–fracturing–testing combined technology has emerged as a crucial well completion technique to enhance production efficiency. However, the shock loads generated during perforation in the packed section of an oil and gas well significantly affect the stability of the perforating tubing string system, potentially leading to deformation or even fracture. During the perforating operation, a large amount of blast products is generated, and as these products escape the perforating gun and interact with the perforating fluid, the fluid pressure pulsates. These pressure fluctuations are the primary cause of the dynamic response of the perforating tubing string. The greatest threat to tubing string integrity occurs when pulsating pressure reaches its peak amplitude, potentially leading to tubing failure. To address this, this study employs underwater explosion theory to analyze the pressure variations during the generation and propagation of shock waves in perforation operations. Additionally, quantitative numerical simulation analysis reveals key relationships governing peak perforating fluid pressure: peak pressure remains remarkably stable at 370–371 MPa despite variations in perforating fluid viscosity (0–110 cP) or tubing Young’s modulus (100–260 GPa). However, it responds significantly to other parameters: fluid density (1–3 g/cm3) causes a linear increase from 335 MPa to 598 MPa; total charge mass drives a proportional rise from 162 MPa to 388 MPa; detonation interval (0–50 μs) elevates pressure from 268 MPa to 378 MPa; and formation pressure (0–100 MPa) increases it from 315 MPa to 372 MPa. Crucially, peak pressure decreases from 376 MPa to 243 MPa as the explosion space expands (0–5 m3). Furthermore, a nonlinear regression model is developed to predict peak perforating shock loads. The results indicate that residual perforation energy critically impacts tubing string safety. Validated against two field cases, the model achieves nearly 10% error compared to predictions from Pulsfrac (industry-standard perforating shock software), meeting field requirements while providing actionable insights for wellbore integrity and perforating tubing string stability. Full article
Show Figures

Figure 1

16 pages, 3729 KiB  
Article
Throttling Effect and Erosion Research of Ultra-High-Pressure Grease Nozzles
by Shaobo Feng, Zhixiong Xu, Hongtao Liu, Bao Zhang, Fumin Gao, Hongtao Jing and Pan Yang
Processes 2025, 13(8), 2555; https://doi.org/10.3390/pr13082555 (registering DOI) - 13 Aug 2025
Abstract
To accommodate the extreme thermodynamic effects and erosion damage in throttling equipment for ultra-high-pressure natural gas wells (175 MPa), a coupled multiphase flow erosion numerical model for nozzles was established. This model incorporates a real gas compressibility factor correction and is based on [...] Read more.
To accommodate the extreme thermodynamic effects and erosion damage in throttling equipment for ultra-high-pressure natural gas wells (175 MPa), a coupled multiphase flow erosion numerical model for nozzles was established. This model incorporates a real gas compressibility factor correction and is based on the renormalized k-ε RNG (Renormalization Group k-epsilon model, a turbulence model that simulates the effects of vortices and rotation in the mean flow by modifying turbulent viscosity) turbulence model and the Discrete Phase Model (DPM, a multiphase flow model based on the Eulerian–Lagrangian framework). The study revealed that the nozzle flow characteristics follow an equal-percentage nonlinear regulation pattern. Choked flow occurs at the throttling orifice throat due to supersonic velocity (Ma ≈ 3.5), resulting in a mass flow rate governed solely by the upstream total pressure. The Joule–Thomson effect induces a drastic temperature drop of 273 K. The outlet temperature drops below the critical temperature for methane hydrate phase transition, thereby presenting a substantial risk of hydrate formation and ice blockage in the downstream outlet segment. Erosion analysis indicates that particles accumulate in the 180° backside region of the cage sleeve under the influence of secondary flow. At a 30% opening, micro-jet impact causes the maximum erosion rate to surge to 3.47 kg/(m2·s), while a minimum erosion rate is observed at a 50% opening. Across all opening levels, the maximum erosion rate consistently concentrates on the oblique section of the plunger front. Results demonstrate that removing the front chamfer of the plunger effectively improves the internal erosion profile. These findings provide a theoretical basis for the reliability design and risk prevention of surface equipment in deep ultra-high-pressure gas wells. Full article
(This article belongs to the Special Issue Multiphase Flow Process and Separation Technology)
Show Figures

Figure 1

14 pages, 2535 KiB  
Article
Development and Evaluation of Potential Probiotic Coconut Water Beverages: Fermentation, Storage, and Consumer Perception
by Brenda Novais Santos, Ana Lúcia Fernandes Pereira, Thatyane Vidal Fonteles and Sueli Rodrigues
Processes 2025, 13(8), 2554; https://doi.org/10.3390/pr13082554 (registering DOI) - 13 Aug 2025
Abstract
Coconut water was explored as a plant-based substrate for the development of probiotic beverages fermented with four Bifidobacterium strains (B. animalis B-41406, B. bifidum B-41410, B. breve B-41408, and B. infantis B-41661). Each strain was tested separately in a monoculture, with the [...] Read more.
Coconut water was explored as a plant-based substrate for the development of probiotic beverages fermented with four Bifidobacterium strains (B. animalis B-41406, B. bifidum B-41410, B. breve B-41408, and B. infantis B-41661). Each strain was tested separately in a monoculture, with the coconut water adjusted to pH 6.7 and fermented under anaerobic conditions at 37 °C for 24 h. All formulations achieved a high cell viability (>12 log CFU/mL post-fermentation) and maintained counts above 6 log CFU/mL after 42 days at 4 °C. The fermentation resulted in significant lactic acid production (up to 6.1 g/L), with moderate acetic acid accumulation, and the pH remained below 4.5, ensuring microbiological stability. The sugar consumption varied across the strains, with B. bifidum and B. breve utilizing glucose and fructose more effectively. A sensory analysis, conducted with 100 untrained panelists using a 9-point hedonic scale and the Check-All-That-Apply (CATA) method, revealed that the B. bifidum-fermented beverage had the highest acceptance, attributed to favorable descriptors such as an “ideal sweetness”, “coconut flavor”, and “ideal texture”. These findings support the application of B. bifidum in the formulation of stable, microbiologically viable, and organoleptically acceptable non-dairy probiotic beverages, highlighting coconut water as a promising functional matrix. Full article
(This article belongs to the Special Issue Green Technologies for Food Processing)
Show Figures

Graphical abstract

19 pages, 539 KiB  
Article
Drying Kinetics and Physicochemical Characteristics of Dehydrated Jerusalem Artichoke (Helianthus tuberosus L.)
by Stanisław Rudy, Dariusz Dziki, Beata Biernacka, Renata Polak, Andrzej Krzykowski, Marek Domin, Grzegorz Rudzki and Magdalena Kachel-Górecka
Processes 2025, 13(8), 2553; https://doi.org/10.3390/pr13082553 (registering DOI) - 13 Aug 2025
Abstract
Jerusalem artichoke (Helianthus tuberosus L.) is a valuable source of inulin and fructooligosaccharides—compounds with well-documented prebiotic and functional food properties. However, its high moisture content significantly limits storage stability. This study aimed to assess the effects of drying method and process temperature [...] Read more.
Jerusalem artichoke (Helianthus tuberosus L.) is a valuable source of inulin and fructooligosaccharides—compounds with well-documented prebiotic and functional food properties. However, its high moisture content significantly limits storage stability. This study aimed to assess the effects of drying method and process temperature on the drying kinetics and selected physicochemical properties of Jerusalem artichoke. Convective drying (AD) and combined convective–microwave drying (AMD), using a microwave power of 100 W, were employed. Drying was conducted at air temperatures of 40 °C, 60 °C, and 80 °C. Among the mathematical models evaluated, the Page model provided the best fit to the experimental drying data for both methods. Samples dried at 80 °C using the AMD technique exhibited the most pronounced changes in color, significant polyphenol losses, and a substantial reduction in antioxidant capacity compared to the fresh material. The lowest polyphenol degradation and the highest retention were observed in products dried at 40 °C using both AD and AMD methods. Notably, the AMD method significantly reduced drying time and improved the grindability of the dried Jerusalem artichoke samples. Although AMD contributed to certain quality deterioration, it also promoted a higher degree of particle size reduction. However, this increased degree of particle size reduction had only a limited effect on the extraction efficiency of fructooligosaccharides and inulin. The results of the present study suggest that AMD may serve as a competitive alternative to AD for drying Jerusalem artichoke, particularly when processing time and grindability are critical considerations. Full article
(This article belongs to the Special Issue Drying Kinetics and Quality Control in Food Processing, 2nd Edition)
Show Figures

Figure 1

13 pages, 2939 KiB  
Article
Extraction and Characterization of the Functional Properties of Starch from Miso (Mirabilis expansa [Ruíz & Pav.] Standl.): A Non-Conventional Source
by Santiago Cadena-Carrera, Vanessa Peñafiel, Esteban Fuentes, Lorena Núñez, Gabriela Liseth Vaca Altamirano and Deise Tramontin
Processes 2025, 13(8), 2552; https://doi.org/10.3390/pr13082552 (registering DOI) - 13 Aug 2025
Abstract
Mirabilis expansa root (MER) is an Andean source of starch that could be considered a “lost crop” by the scarcity of its cultivation. Consequently, few studies have reported on its functional properties. To address this gap, we herein analyze and characterize the main [...] Read more.
Mirabilis expansa root (MER) is an Andean source of starch that could be considered a “lost crop” by the scarcity of its cultivation. Consequently, few studies have reported on its functional properties. To address this gap, we herein analyze and characterize the main components of MER and Mirabilis expansa starch (MES), measuring the water-absorption index (WAI), swelling power (SP), and water solubility index (WSI). We characterized the MES morphological and structural properties by using scanning electron microscopy (SEM). We also examined the starch pasting properties using a Rapid Visco Analyzer (RVA) to determine the peak viscosity (PV), final viscosity (FV), pasting temperature (PT), breakdown (BD), and setback (SB). The thermal properties were determined by differential scanning calorimetry (DSC), the crystallinity by X-ray diffraction, and the molecular structure by Fourier transform infrared spectrometry (FTIR). The main components in the MER and MES were carbohydrates and crude fiber. The MES appeared rich in amylopectin. The functional properties, the WAI, SP, and WSI, were dependent on temperature. The MES showed no morphological changes, a moderate gelatinization temperature, and C-type crystallinity. Finally, the FTIR spectrum presented the typical form for an unmodified starch. Based on these results, Mirabilis expansa may be considered a natural, non-conventional source of starch with potential applications in the food, chemical, and pharmaceutical industries. Full article
(This article belongs to the Special Issue Pharmaceutical Potential and Application Research of Natural Products)
Show Figures

Figure 1

20 pages, 2352 KiB  
Article
Dynamic Interaction Mechanism Between Periphytic Algae and Flow in Open Channels
by Ming-Yang Xu, Wei-Jie Wang, Fei Dong, Yu Han, Jun-Li Yu, Feng-Cong Jia and Cai-Ling Zheng
Processes 2025, 13(8), 2551; https://doi.org/10.3390/pr13082551 (registering DOI) - 13 Aug 2025
Abstract
Periphytic algae, as representative aquatic epiphytic communities, play a vital role in the material cycling and energy flow in rivers. Through physiological processes such as photosynthetic carbon fixation and nutrient absorption, they perform essential ecological functions in water self-purification, maintenance of primary productivity, [...] Read more.
Periphytic algae, as representative aquatic epiphytic communities, play a vital role in the material cycling and energy flow in rivers. Through physiological processes such as photosynthetic carbon fixation and nutrient absorption, they perform essential ecological functions in water self-purification, maintenance of primary productivity, and microhabitat formation. This study investigates the interaction mechanisms between these highly flexible organisms and the hydrodynamic environment, thereby addressing the limitations of traditional hydraulic theories developed for rigid vegetation. By incorporating the coupled effects of biological flexibility and water flow, an innovative nonlinear resistance model with velocity-dependent response is developed. Building upon this model, a coupled governing equation that integrates water flow dynamics, periphytic algae morphology, and layered Reynolds stress is formulated. An analytical solution for the vertical velocity distribution is subsequently derived using analytical methods. Through Particle Image Velocimetry (PIV) measurements conducted under varying flow velocity conditions in an experimental tank, followed by comprehensive error analysis, the accuracy and applicability of the model were verified. The results demonstrate strong agreement between predicted and measured values, with the coefficient of determination R2 greater than 0.94, thereby highlighting the model’s predictive capacity in capturing flow velocity distributions influenced by periphytic algae. The findings provide theoretical support for advancing the understanding of ecological hydrodynamics and establish mechanical and theoretical foundations for river water environment management and vegetation restoration. Future research will build upon the established nonlinear resistance model to investigate the dynamic coupling mechanisms between multi-species periphytic algae communities and turbulence-induced pulsations, aiming to enhance the predictive modelling of biotic–hydrodynamic feedback processes in aquatic ecosystems. Full article
(This article belongs to the Special Issue Advances in Hydrodynamics, Pollution and Bioavailable Transfers)
Show Figures

Figure 1

15 pages, 6539 KiB  
Article
Atmospheric Plasma Etching-Assisted Chemical Mechanical Polishing for 4H-SiC: Parameter Optimization and Surface Mechanism Analysis
by Mengmeng Shen, Min Wei, Xuelai Li, Julong Yuan, Wei Hang and Yunxiao Han
Processes 2025, 13(8), 2550; https://doi.org/10.3390/pr13082550 - 13 Aug 2025
Abstract
Silicon carbide (SiC) is widely utilized in semiconductors, microelectronics, optoelectronics, and other advanced technologies. However, its inherent characteristics, such as its hardness, brittleness, and high chemical stability, limit the processing efficiency and application of SiC wafers. This study explores the use of plasma [...] Read more.
Silicon carbide (SiC) is widely utilized in semiconductors, microelectronics, optoelectronics, and other advanced technologies. However, its inherent characteristics, such as its hardness, brittleness, and high chemical stability, limit the processing efficiency and application of SiC wafers. This study explores the use of plasma etching as a pre-treatment step before chemical mechanical polishing (CMP) to enhance the material removal rate and improve CMP efficiency. Experiments were designed based on the Taguchi method to investigate the etching rate of plasma under various processing parameters, including applied power, nozzle-to-substrate distance, and etching time. The experimental results indicate that the etching rate is directly proportional to the applied power and increases with nozzle-to-substrate distance within 3–5 mm, while it is independent of etching time. A maximum etching rate of 5.99 μm/min is achieved under optimal conditions. And the etching mechanism and microstructural changes in SiC during plasma etching were analyzed using X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), white light interferometry, and ultra-depth-of-field microscopy. XPS confirmed the formation of a softened SiO2 layer, which reduces hardness and enhances CMP efficiency; SEM revealed that etching pits form in relation to distance; and white light interferometry demonstrated that etching causes a smooth surface to become rough. Additionally, surface defects resulting from the etching process were analyzed to reveal the underlying reaction mechanism. Full article
(This article belongs to the Special Issue Processes in 2025)
Show Figures

Figure 1

18 pages, 3189 KiB  
Article
Environmental Monitoring and Quality Dynamics of Wheat During One Year of Natural Storage
by Poetelea Diana Petronela, Mosnegutu Emilian, Tomozei Claudia, Florin Nedeff, Narcis Barsan, Mirela Panainte-Lehadus, Diana Carmen Mirila and Grzegorz Przydatek
Processes 2025, 13(8), 2549; https://doi.org/10.3390/pr13082549 - 13 Aug 2025
Abstract
This study investigates the impact of climatic factors on the quality of naturally stored wheat, focusing on the relationship between environmental conditions (temperature and humidity) and key physico-chemical properties (internal moisture, protein, gluten, and test weight). Elevated temperatures (>25 °C) and high relative [...] Read more.
This study investigates the impact of climatic factors on the quality of naturally stored wheat, focusing on the relationship between environmental conditions (temperature and humidity) and key physico-chemical properties (internal moisture, protein, gluten, and test weight). Elevated temperatures (>25 °C) and high relative humidity (>65%) are known to accelerate grain degradation, promoting mold development and reducing baking quality. This research was conducted over 12 months in a temperate-region storage facility in Romania, using RO 1 common wheat (Triticum aestivum L.) harvested in 2023. A total of 48 samples were periodically collected, and environmental and product parameters were continuously monitored using a LoRaWAN-based digital system. The results revealed strong correlations between ambient humidity and grain moisture (r2 = 0.99), and between external and internal temperatures (r2 = 0.99), with observable thermal and hygroscopic lags. Wheat quality degradation was most pronounced during warmer months, with protein content decreasing from 13.1% to 11.6%, gluten from 27.1% to below 26%, and hectoliter weight from 80.1 kg/hl to under 78 kg/hl. Multivariate statistical analyses (PCA and HCA) identified clusters of interdependent variables, while regression-based predictive models achieved high accuracy (r2 > 0.97), confirming the feasibility of forecasting wheat quality under varying climatic scenarios. These findings underscore the critical role of climate control and real-time environmental monitoring in preserving wheat quality during storage. This study supports the integration of advanced technologies and predictive analytics into post-harvest management strategies, contributing to reduced losses and enhanced food safety in the agri-food supply chain. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
Show Figures

Figure 1

21 pages, 2692 KiB  
Article
Immobilized Pseudomonas fluorescens Lipase on Eggshell Membranes for Sustainable Lipid Structuring in Cocoa Butter Substitute
by Marta Ostojčić, Marija Stjepanović, Blanka Bilić Rajs, Ivica Strelec, Natalija Velić, Mirna Brekalo, Volker Hessel and Sandra Budžaki
Processes 2025, 13(8), 2548; https://doi.org/10.3390/pr13082548 - 12 Aug 2025
Abstract
As the supply of cocoa becomes increasingly volatile, biotechnological innovations such as lipid engineering with lipases play a crucial role in supporting more stable, ethical, and sustainable chocolate production systems. This study explores the potential of Pseudomonas fluorescens lipase immobilized on eggshell membrane-based [...] Read more.
As the supply of cocoa becomes increasingly volatile, biotechnological innovations such as lipid engineering with lipases play a crucial role in supporting more stable, ethical, and sustainable chocolate production systems. This study explores the potential of Pseudomonas fluorescens lipase immobilized on eggshell membrane-based carriers for the synthesis of a cocoa butter substitute (CBS). The carriers were prepared by treating eggshells with different acids to generate chemically distinct support materials. Lipase immobilization was performed using both adsorption and covalent binding techniques. All resulting biocatalysts were characterized and compared to the free enzyme with respect to pH and temperature optima, as well as thermal and solvent stability. Immobilization caused shifts in the enzyme’s optimal operating conditions and significantly improved its stability at elevated temperatures and in the presence of organic solvents. Among the tested systems, the lipase immobilized by adsorption onto a hydrochloric acid-treated carrier exhibited the best performance. Using this biocatalyst, a CBS containing 93.54 ± 0.16% of the target triacylglycerols (POP, POS, and SOS) was successfully synthesized and reused over five consecutive synthesis cycles without significant loss of activity. These findings demonstrate the potential of waste-derived biomaterials for the development of efficient, stable, and reusable biocatalysts in the enzymatic production of functional lipids. Full article
(This article belongs to the Section Biological Processes and Systems)
28 pages, 3331 KiB  
Article
Advanced Delayed Acid System for Stimulation of Ultra-Tight Carbonate Reservoirs: A Field Study on Single-Phase, Polymer-Free Delayed Acid System Performance Under Extreme Sour and High-Temperature Conditions
by Charbel Ramy, Razvan George Ripeanu, Daniel A. Hurtado, Carlos Sirlupu, Salim Nassreddine, Maria Tănase, Elias Youssef Zouein, Alin Diniță, Constantin Cristian Muresan and Ayham Mhanna
Processes 2025, 13(8), 2547; https://doi.org/10.3390/pr13082547 - 12 Aug 2025
Abstract
This field study describes the successful implementation and evaluation of a Polymer-free Delayed Acid System, a next-generation acid retarder system that is chemically superior to traditional emulsified acid systems with an amphoteric-based surfactant. It is a polymer-free system that stimulates ultra-tight carbonate reservoirs [...] Read more.
This field study describes the successful implementation and evaluation of a Polymer-free Delayed Acid System, a next-generation acid retarder system that is chemically superior to traditional emulsified acid systems with an amphoteric-based surfactant. It is a polymer-free system that stimulates ultra-tight carbonate reservoirs in extreme sour and high-temperature conditions. The candidate well, located in an onshore gulf region field, for a major oil and gas company demonstrated chronically unstable production behavior for over two years, with test volumes fluctuating unpredictably between 200 and 400 barrels of oil per day. This indicated severe near-wellbore damage, high skin, and limited matrix permeability (<0.3 mD). The well was chosen for a pilot trial of the Polymer-free Delayed Acid System technology after a thorough formation study, which included mineralogical characterization and capillary diagnostics. The innovative acid retarder formulation, designed for deep matrix penetration and controlled acid–rock reaction, uses intrinsic encapsulation kinetics to significantly increase the acid’s reactivity, allowing it to bypass damaged zones, minimize acid leak-off, and initiate dominant wormhole propagation into the tight formation. The stimulation procedure began with a custom pre-flush designed to change nanoscale wettability and interfacial tension, so increasing acid displacement and assuring effective contact with the formation rock. Real-time injectivity testing and operational data collecting were performed prior to, during, and following the acid job, with pre-stimulation injectivity peaking at 1.2 bpm, indicating poor formation conductivity. Treatment with the Polymer-free Delayed Acid System resulted in a 592% increase in post-stimulation injectivity, indicating significant increases in near-wellbore permeability and successful propagation. However, a substantial operational difficulty arose: the well remained shut down for more than two months following the acid stimulation work due to surface infrastructure delays, notably the scheduling and execution of a flowline cleanup campaign. This lengthy closure slowed immediate flowback analysis and impeded direct assessment of treatment performance because production could not be tracked in real time. Despite this, once the surface system was operational and the well was open to flow, a structured production testing program was carried out over four quarterly intervals. The well regularly produced at an average stable rate of 500 bbl/day, more than doubling pre-treatment performance and demonstrating the long-term effectiveness and mechanical durability of the acid-induced wormhole network. Despite the post-job shut-in, the Polymer-free Delayed Acid System maintained the stimulating impact even under non-ideal settings, demonstrating its robustness. The Polymer-free Delayed Acid System outperforms conventional emulsified acid systems, giving better control over acid placement and reactivity, especially under severe reservoir conditions with bottomhole temperatures reaching 200 °F. This project offers a field-proven methodology that combines advanced chemical engineering, formation-specific design, and live diagnostics, as well as a scalable blueprint for unlocking hydrocarbon potential in similarly complicated, low-permeability reservoirs. Full article
(This article belongs to the Special Issue Advanced Technology in Unconventional Resource Development)
Show Figures

Figure 1

15 pages, 2180 KiB  
Article
Microfluidic Investigation on the Diffusion Law of Nano Displacement Agent in Porous Media
by Jiahui Liu, Shixun Bai, Weixiong Xiao and Shengwu Gao
Processes 2025, 13(8), 2546; https://doi.org/10.3390/pr13082546 - 12 Aug 2025
Abstract
Unconventional oil reservoirs are tight and often host micro-nano pores, and huff and puff is usually adopted for such reservoirs, mainly utilizing the mechanism of spontaneous imbibition. The penetration depth into the matrix during imbibition is one of the key influencing factors of [...] Read more.
Unconventional oil reservoirs are tight and often host micro-nano pores, and huff and puff is usually adopted for such reservoirs, mainly utilizing the mechanism of spontaneous imbibition. The penetration depth into the matrix during imbibition is one of the key influencing factors of oil recovery. In circumstances where a water phase is present in the reservoir, the injected oil displacement agent may not directly contact the oil phase, but instead needs to diffuse and migrate to the oil–water interface to adjust the capillary force, thereby affecting the imbibition depth. Therefore, the diffusion law of the oil displacement agent can indirectly affect the oil recovery by imbibition. In this study, microfluidic experiments were conducted to investigate the diffusion of nano oil displacement agents at different pore sizes (100 μm). The results show that the concentration distribution of nano oil displacement agents near the injection end was uniform during the diffusion process, and the concentration showed a decreasing trend with increasing depth. As the pore size decreased, the diffusion coefficient also decreased, and the diffusion effect deteriorated. There was a lower limit of pore size that allowed diffusion at approximately 15.66 μm. The diffusion law of the nano oil displacement agent in porous media obtained in this study is of great significance for improving the recovery rate of unconventional oil and gas resources. Full article
(This article belongs to the Special Issue Advanced Strategies in Enhanced Oil Recovery: Theory and Technology)
Show Figures

Figure 1

Back to TopTop