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16 pages, 2779 KiB  
Article
Low-Cost Open-Source Biosensing System Prototype Based on a Love Wave Surface Acoustic Wave Resonator
by Martin Millicovsky, Luis Schierloh, Pablo Kler, Gabriel Muñoz, Juan Cerrudo, Albano Peñalva, Juan Reta and Martin Zalazar
Hardware 2025, 3(3), 9; https://doi.org/10.3390/hardware3030009 - 7 Aug 2025
Abstract
Love wave surface acoustic wave (LSAW) sensors are crystal resonators known for their high potential for biosensing applications due to their high sensitivity, real-time detection, and compatibility with microfluidic systems. Commercial LSAW devices are costly, and manufacturing them is even more expensive, making [...] Read more.
Love wave surface acoustic wave (LSAW) sensors are crystal resonators known for their high potential for biosensing applications due to their high sensitivity, real-time detection, and compatibility with microfluidic systems. Commercial LSAW devices are costly, and manufacturing them is even more expensive, making accessibility a significant challenge. Additionally, their use requires specialized systems, and with only a few manufacturers dominating the market, most available solutions are proprietary, limiting customization and adaptability for specific research needs. In this work, a low-cost open-source LSAW biosensing system prototype was developed based on a commercially acquired resonator. The development integrates microfluidics through a polydimethylsiloxane (PDMS) chip, low-cost electronics, and both 3D printed ultraviolet (UV) resin and polylactic acid (PLA) parts. The instrument used for measurements was a vector network analyzer (VNA) that features open-source software. The code was customized for this study to enable real-time, label-free biosensing. Experimental validation consisted of evaluating the sensitivity and repeatability of the system, from the setup to its use with different fluids. Results demonstrated that the development is able to advance to more complex applications. Full article
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15 pages, 5856 KiB  
Article
Smart Personal Protective Equipment Hood Based on Dedicated Communication Protocol
by Mario Gazziro, Marcio Luís Munhoz Amorim, Marco Roberto Cavallari, João Paulo Carmo and Oswaldo Hideo Ando Júnior
Hardware 2025, 3(3), 8; https://doi.org/10.3390/hardware3030008 - 5 Aug 2025
Viewed by 176
Abstract
This project aimed to develop personal protective equipment (PPE) that provides full biological protection for the general public without the need for extensive training to use the equipment. With the proposal to develop a device guided by a smartphone monitoring application (to guide [...] Read more.
This project aimed to develop personal protective equipment (PPE) that provides full biological protection for the general public without the need for extensive training to use the equipment. With the proposal to develop a device guided by a smartphone monitoring application (to guide the user on the replacement of perishable components, ensuring their safety and biological protection in potentially contaminated places), the embedded electronics of this equipment were built, as well as their control system, including a smartphone app. Thus, a device was successfully developed to monitor and assist individuals in using an advanced PPE device. Full article
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15 pages, 19572 KiB  
Article
HELENE: Six-Axis Accessible Open-Source 3D-Printed Robotic Arm for Research and Education
by Felix Herbst, Sven Suppelt, Niklas Schäfer, Romol Chadda and Mario Kupnik
Hardware 2025, 3(3), 7; https://doi.org/10.3390/hardware3030007 - 10 Jul 2025
Viewed by 905
Abstract
Robotic arms are used in a wide range of industrial and medical applications. However, for research and education, users often face a trade-off between costly commercial solutions with no adaptability and open-source alternatives that lack usability and functionality. In education, this problem is [...] Read more.
Robotic arms are used in a wide range of industrial and medical applications. However, for research and education, users often face a trade-off between costly commercial solutions with no adaptability and open-source alternatives that lack usability and functionality. In education, this problem is exacerbated by the prohibitive cost of commercial systems or simplifications that distort learning. Thus, we present HELENE, an open-source robot with six degrees of freedom, closed-loop position control, and robot operating system (ROS) integration. The modular design of the robot, printed on a commercial 3D printer, and its integrated custom electronics allow for easy customization for research purposes. The joints are driven by standard stepper motors with closed-loop position control using absolute encoders. The ROS integration guarantees widespread control options and integration into existing environments. Our prototype, tested in accordance with ISO 9283, has a small positional accuracy error of 8.4 mm and a repeatability error of only 0.87 mm with a load capacity of 500 g at a reach of 432 mm. Ten prototypes were built and used in various research and education applications, demonstrating the versatile applicability of this open-source robot, closing the gap between reliable commercial systems and flexible open-source solutions. Full article
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13 pages, 3386 KiB  
Article
Coil for Microscale Imaging
by Adrian Truszkiewicz, Dorota Bartusik-Aebisher and David Aebisher
Hardware 2025, 3(3), 6; https://doi.org/10.3390/hardware3030006 - 20 Jun 2025
Viewed by 496
Abstract
The aim of this work was to design a coil for magnetic resonance imaging (MRI) and magnetic resonance spectroscopy (MRS) to analyze the morphology of cells in vitro. This newly developed hardware, due to compatibility to the 1.5-Tesla MRI scanner (GE Healthcare, Boston, [...] Read more.
The aim of this work was to design a coil for magnetic resonance imaging (MRI) and magnetic resonance spectroscopy (MRS) to analyze the morphology of cells in vitro. This newly developed hardware, due to compatibility to the 1.5-Tesla MRI scanner (GE Healthcare, Boston, MA, USA), allows for the characterization of cell cultures in vitro. To adapt a designed coil on the 1.5-Tesla MRI scanner, some changes in hardware and software were carried out. The advantage of the designed receiving circuit is the ability to perform MRI with a resolution of 80 μm × 80 μm pixel size. Additionally, this coil can be used to visualize cell cultures and tissue sections, which, due to their small dimensions, could not be imaged on standard MRS and MRI coils at 1.5 Tesla. Full article
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15 pages, 4199 KiB  
Article
A Portable Wave Tank and Wave Energy Converter for Engineering Dissemination and Outreach
by Nicholas Ross, Delaney Heileman, A. Gerrit Motes, Anwi Fomukong, Giorgio Bacelli, Steven J. Spencer, Dominic D. Forbush, Kevin Dullea and Ryan G. Coe
Hardware 2025, 3(2), 5; https://doi.org/10.3390/hardware3020005 - 4 Jun 2025
Viewed by 700
Abstract
Wave energy converters are a nascent energy generation technology that harnesses the power in ocean waves. To assist in communicating both fundamental and complex concepts of wave energy, a small-scale portable wave tank and wave energy converter have been developed. The system has [...] Read more.
Wave energy converters are a nascent energy generation technology that harnesses the power in ocean waves. To assist in communicating both fundamental and complex concepts of wave energy, a small-scale portable wave tank and wave energy converter have been developed. The system has been designed using commercial off-the-shelf components, and all design hardware and software are openly available for replication. This project builds on prior research conducted at Sandia National Laboratories, particularly in the areas of WEC device design and control systems. By showcasing the principles of causal feedback control and innovative device design, SIWEED not only serves as a practical demonstration tool but also enhances the educational experience for users. This paper presents the detailed system design of this tool. Furthermore, via testing and analysis, we demonstrate the basic functionality of the system. Full article
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6 pages, 5351 KiB  
Communication
A 3D Printed, Time-Resolved, Settle-Plate Air Sampler
by Jonathan E. Thompson
Hardware 2025, 3(2), 4; https://doi.org/10.3390/hardware3020004 - 16 May 2025
Viewed by 396
Abstract
A novel temporally resolved settle-plate air sampler was developed using 3D printing technology to improve upon traditional passive air sampling methods. Conventional settle plates provide cumulative measurements of particle or microbial loads over an entire sampling period, lacking the temporal resolution necessary to [...] Read more.
A novel temporally resolved settle-plate air sampler was developed using 3D printing technology to improve upon traditional passive air sampling methods. Conventional settle plates provide cumulative measurements of particle or microbial loads over an entire sampling period, lacking the temporal resolution necessary to identify specific contamination events. The described device integrates a petri plate within a 3D-printed housing featuring a narrow slit that exposes only a small portion of the plate to incoming particles. A rotary mechanism, driven by a mechanical clock motor, rotates the petri plate over 12 h, allowing for time-segmented sampling. Validation experiments demonstrated the device’s ability to accurately encode the temporal history of particle deposition using both aerosolized dyes and viable microbial spores. The device effectively correlated bioaerosol deposition with ambient wind conditions during outdoor sampling. The system is inexpensive (under USD 10), requires no specialized skills to assemble, and is compatible with existing settle plate methodologies. This innovation enhances the ability to conduct air quality assessments in critical environments, enabling data-driven decisions to mitigate contamination risks. Full article
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14 pages, 1670 KiB  
Article
Design of the New Foot Psychomotor Vigilance Test (PVT) for Screening Driving Ability
by Yutaka Yoshida, Emi Yuda and Kiyoko Yokoyama
Hardware 2025, 3(2), 3; https://doi.org/10.3390/hardware3020003 - 8 Apr 2025
Viewed by 747
Abstract
The ability to respond swiftly and accurately to visual stimuli is critical for safe driving. The traditional Psychomotor Vigilance Test (PVT) primarily assesses response time (RT) using finger inputs, but these do not directly evaluate foot responses essential for vehicle control. This study [...] Read more.
The ability to respond swiftly and accurately to visual stimuli is critical for safe driving. The traditional Psychomotor Vigilance Test (PVT) primarily assesses response time (RT) using finger inputs, but these do not directly evaluate foot responses essential for vehicle control. This study introduces a novel Foot Psychomotor Vigilance Test (Foot PVT) designed to measure the RTs of the foot in response to simulated traffic lights. The Foot PVT integrates a traffic light display interface with a three-pedal system, simulating basic driving conditions. RTs are recorded for three colors (blue, yellow, red) displayed in a randomized order, and the response accuracy is evaluated based on the pedal input. The system also measures correction times for errors, offering insights into a driver’s ability to recover from mistakes. Validation experiments were conducted with eleven healthy younger (25 ± 3 years) and eleven healthy older adult participants (73 ± 4 years). The results showed that the older adult participants (818 ± 84 ms) exhibited significantly longer RTs than the younger participants (725 ± 74 ms, p = 0.016), consistent with age-related cognitive and motor decline. Interestingly, the older participants had fewer false starts, suggesting a compensatory cautious approach to responding. The Foot PVT has the potential to serve as a low-cost, efficient screening tool for evaluating driving fitness, particularly for older adult individuals and novice drivers. Full article
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11 pages, 5705 KiB  
Perspective
Volumetric Additive Manufacturing: Ushering in a New Era of Fabrication
by Jonathan E. Thompson
Hardware 2025, 3(1), 2; https://doi.org/10.3390/hardware3010002 - 4 Mar 2025
Viewed by 1089
Abstract
Additive manufacturing (AM), commonly known as 3D printing, is revolutionizing manufacturing, medicine, and engineering. This perspective explores recent breakthroughs that position AM as a disruptive technology. Innovations like volumetric additive manufacturing (VAM) enable rapid, high-resolution, layer-free fabrication, overcoming limitations of traditional methods. Multi-material [...] Read more.
Additive manufacturing (AM), commonly known as 3D printing, is revolutionizing manufacturing, medicine, and engineering. This perspective explores recent breakthroughs that position AM as a disruptive technology. Innovations like volumetric additive manufacturing (VAM) enable rapid, high-resolution, layer-free fabrication, overcoming limitations of traditional methods. Multi-material printing allows the integration of diverse functionalities—fluid channels, structural elements, and possibly functional electronic circuits—within a single device. Advances in material science, such as biocompatible polymers, ceramics, and transparent silica glass, expand the applicability of AM across healthcare, aerospace, and environmental sectors. Emerging applications include custom implants, microfluidic devices, various sensors, and optoelectronics. Despite its potential, challenges such as scalability, material diversity, and process optimization remain active and critical research areas. Addressing these gaps through interdisciplinary collaboration over the coming decade will solidify AM’s transformative role in reshaping production and fostering innovation across many industries. Full article
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26 pages, 555 KiB  
Review
Advances in Energy Harvesting for Sustainable Wireless Sensor Networks: Challenges and Opportunities
by Muhammad Umer Mushtaq, Hein Venter, Avinash Singh and Muhammad Owais
Hardware 2025, 3(1), 1; https://doi.org/10.3390/hardware3010001 - 20 Feb 2025
Cited by 2 | Viewed by 3403
Abstract
Energy harvesting wireless sensor networks (EH-WSNs) appear as the fundamental backbone of research that attempts to expand the lifespan and efficiency of sensor networks positioned in resource-constrained environments. This review paper provides an in-depth examination of latest developments in this area, highlighting the [...] Read more.
Energy harvesting wireless sensor networks (EH-WSNs) appear as the fundamental backbone of research that attempts to expand the lifespan and efficiency of sensor networks positioned in resource-constrained environments. This review paper provides an in-depth examination of latest developments in this area, highlighting the important components comprising routing protocols, energy management plans, cognitive radio applications, physical layer security (PLS), and EH approaches. Across a well-ordered investigation of these features, this article clarifies the notable developments in technology, highlights recent barriers, and inquires avenues for future revolution. This article starts by furnishing a detailed analysis of different energy harvesting methodologies, incorporating solar, thermal, kinetic, and radio frequency (RF) energy, and their respective efficacy in non-identical operational circumstances. It also inspects state-of-the-art energy management techniques aimed at optimizing energy consumption and storage to guarantee network operability. Moreover, the integration of cognitive radio into EH-WSNs is acutely assessed, highlighting its capacity to improve spectrum efficiency and tackle associated technological problems. The present work investigates ground-breaking methodologies in PLS that uses energy-harvesting measures to improve the data security. In this review article, these techniques are explored with respect to classical encryption and discussed from network security points of view as well.The assessment furthers criticizes traditional routing protocols and their significance in EH-WSNs as well as the balance that has long been sought between energy efficiency and security in this space. This paper closes with the importance of continuous research to tackle existing challenges and to leverage newly available means as highlighted in this document. In order to adequately serve the increasingly changing requirements of EH-WSNs, future research will and should be geared towards incorporating AI techniques with some advanced energy storage solutions. This paper discusses the integration of novel methodologies and interdisciplinary advancements for better performance, security, and sustainability for WSNs. Full article
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14 pages, 5243 KiB  
Article
A Low-Cost Open-Source Uniaxial Tensile System for Soft Tissue Testing
by Adham Salih, Navit Roth, Oshri Buganim and Avishag Deborah Pelosi
Hardware 2024, 2(4), 292-305; https://doi.org/10.3390/hardware2040015 - 3 Dec 2024
Viewed by 1570
Abstract
The evaluation of soft tissue biomechanical properties is of paramount importance not only for a comprehensive understanding of human physiology and physiopathology, but also in the research and development of bio-compatible artificial tissues with viscoelastic properties. Contrarily to standard tensile testing devices, a [...] Read more.
The evaluation of soft tissue biomechanical properties is of paramount importance not only for a comprehensive understanding of human physiology and physiopathology, but also in the research and development of bio-compatible artificial tissues with viscoelastic properties. Contrarily to standard tensile testing devices, a system intended for biomaterials testing should consider low stress and high strain ranges, characteristic of human tissues; moreover, such a system should enable the ex vivo simulation of biological environmental conditions. Commercial solutions address these challenges, although they are expensive for most academic and research institutions. This study presents a low-cost open-source design solution for soft tissue tensile testing, offering an affordable solution, yet without compromising the high quality and precision of the results. The proposed uniaxial tensile system allows for sample testing at room temperature as well as in a temperature-controlled liquid environment. Moreover, custom clamps ensure the fixation of tissue samples without slipping or tearing. System validation is performed using the tensile testing of springs and 3D-printed soft polymeric samples, demonstrating accurate results compared to the available data. The system is suitable for educational, research, and development applications. Full article
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13 pages, 4993 KiB  
Article
The Development of a 3D Magnetic Field Scanner Using Additive Technologies
by Artem Sobko, Nikolai Yudanov, Larissa V. Panina and Valeriya Rodionova
Hardware 2024, 2(4), 279-291; https://doi.org/10.3390/hardware2040014 - 11 Nov 2024
Viewed by 1447
Abstract
Visualizing magnetic fields is essential for studying the operation of electromagnetic systems and devices that use permanent magnets or magnetic particles. However, commercial devices for this purpose are often expensive due to their complex designs, which may not always be necessary for specific [...] Read more.
Visualizing magnetic fields is essential for studying the operation of electromagnetic systems and devices that use permanent magnets or magnetic particles. However, commercial devices for this purpose are often expensive due to their complex designs, which may not always be necessary for specific research needs. This work presents a method for designing an automated laboratory setup for magnetic cartography, utilizing a 3D printer to produce structural plastic components for the scanner. The assembly process is thoroughly described, covering both the hardware and software aspects. Spatial resolution and mapping parameters, such as the number of data points and the collection time, were configured through software. Multiple tests were conducted on samples featuring flat inductive coils on a printed circuit board, providing a reliable model for comparing calculated and measured results. The scanner offers several advantages, including a straightforward design, readily available materials and components, a large scanning area (100 mm × 100 mm × 100 mm), a user-friendly interface, and adaptability for specific tasks. Additionally, the integration of a pre-built macro enables connection to any PC running Windows, while the open-source microcontroller code allows users to customize the scanner’s functionality to meet their specific requirements. Full article
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6 pages, 1972 KiB  
Communication
High Impedance Active Probe for High Voltages
by Marc-Aurèle Boillat and Peter C. Hauser
Hardware 2024, 2(4), 273-278; https://doi.org/10.3390/hardware2040013 - 8 Oct 2024
Cited by 2 | Viewed by 1789
Abstract
The probe was designed for the measurement of DC voltages of up to 30 kV from high impedance sources. It is based on a resistive divider with a total resistance of 200 GΩ and a step-down factor of 10’000. In order to allow [...] Read more.
The probe was designed for the measurement of DC voltages of up to 30 kV from high impedance sources. It is based on a resistive divider with a total resistance of 200 GΩ and a step-down factor of 10’000. In order to allow the measurement of the stepped down voltage with a conventional multimeter without loading, the signal was buffered with an operational amplifier. The device was calibrated against a commercial probe using a low impedance high voltage source. A linear relationship was obtained for a high impedance resistive ladder for voltages between 3 and 30 kV, with a coefficient of determination (R2) of 0.9999. The low-cost device (ca. US $200) fills an application niche not addressed by commercial products. Full article
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17 pages, 6147 KiB  
Article
Tactile Simultaneous Localization and Mapping Using Low-Cost, Wearable LiDAR
by John LaRocco, Qudsia Tahmina, John Simonis, Taylor Liang and Yiyao Zhang
Hardware 2024, 2(4), 256-272; https://doi.org/10.3390/hardware2040012 - 29 Sep 2024
Viewed by 1786
Abstract
Tactile maps are widely recognized as useful tools for mobility training and the rehabilitation of visually impaired individuals. However, current tactile maps lack real-time versatility and are limited because of high manufacturing and design costs. In this study, we introduce a device (i.e., [...] Read more.
Tactile maps are widely recognized as useful tools for mobility training and the rehabilitation of visually impaired individuals. However, current tactile maps lack real-time versatility and are limited because of high manufacturing and design costs. In this study, we introduce a device (i.e., ClaySight) that enhances the creation of automatic tactile map generation, as well as a model for wearable devices that use low-cost laser imaging, detection, and ranging (LiDAR,) used to improve the immediate spatial knowledge of visually impaired individuals. Our system uses LiDAR sensors to (1) produce affordable, low-latency tactile maps, (2) function as a day-to-day wayfinding aid, and (3) provide interactivity using a wearable device. The system comprises a dynamic mapping and scanning algorithm and an interactive handheld 3D-printed device that houses the hardware. Our algorithm accommodates user specifications to dynamically interact with objects in the surrounding area and create map models that can be represented with haptic feedback or alternative tactile systems. Using economical components and open-source software, the ClaySight system has significant potential to enhance independence and quality of life for the visually impaired. Full article
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33 pages, 26346 KiB  
Article
Horizontal Test Stand for Bone Screw Insertion
by Jack Wilkie, Georg Rauter and Knut Möller
Hardware 2024, 2(3), 223-255; https://doi.org/10.3390/hardware2030011 - 9 Sep 2024
Viewed by 1471
Abstract
Screws are a versatile method of fixation and are often used in orthopaedic surgery. Various specialised geometries are often used for bone screws to optimise their fixation strengths in limited spaces at the expense of manufacturing costs. Additionally, ongoing research is looking to [...] Read more.
Screws are a versatile method of fixation and are often used in orthopaedic surgery. Various specialised geometries are often used for bone screws to optimise their fixation strengths in limited spaces at the expense of manufacturing costs. Additionally, ongoing research is looking to develop systems/models to automatically optimise bone screw tightening torques. For both applications, it is desirable to have a test rig for inserting screws in a regulated, instrumented, and repeatable manner. This work presents such a test rig primarily used for the validation of optimal torque models; however, other applications like the above are easily foreseeable. Key features include controllable insertion velocity profiles, and a high rate measurement of screw torque, angular displacement, and linear displacement. The test rig is constructed from mostly inexpensive components, with the primary costs being the rotational torque sensor (approx. 2000 €), and the remainder being approximately 1000 €. This is in comparison to a biaxial universal testing machine which may exceed 100,000 €. Additionally, the firmware and interface software are designed to be easily extendable. The angular velocity profiling and linear measurement repeatability of the test rig is tested and the torque readings are compared to an off-the-shelf static torque sensor. Full article
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33 pages, 15774 KiB  
Article
Low-Voltage Control Circuits of Formula Student Electric Racing Cars
by Ahmed Darwish Badawy, Stefan Sfranciog, Jorge Takeshi Hiranoyama, Jaime Lacasta Ibarrola, James Engstrom, Kirollos Mikhail, William Hunt, Joshua Hartley, Fatemeh Nasr Esfahani and Amos Dexter
Hardware 2024, 2(3), 190-222; https://doi.org/10.3390/hardware2030010 - 3 Aug 2024
Cited by 1 | Viewed by 9882
Abstract
Formula Student (FS) competitions aim to prepare and encourage engineering students to participate in the progression of automotive and motorsport industries. The built racing cars adhere to strict regulations set by competition guidelines to ensure the safety of both teams and spectators. For [...] Read more.
Formula Student (FS) competitions aim to prepare and encourage engineering students to participate in the progression of automotive and motorsport industries. The built racing cars adhere to strict regulations set by competition guidelines to ensure the safety of both teams and spectators. For electric racing cars, the high-voltage (HV) battery system usually operates within a voltage range between 100 V to 600 V to supply the motor and its controller with the required electrical power. It is essential to ensure that these components are operating effectively to minimize battery and motor current as well as to ensure efficient and reliable performance throughout the race. A low-voltage control system (LVCS), usually operating at 12 V, is used to coordinate a wide array of critical operational and safety functions to control the HV system. These functions include: (1) turning on/off procedures, (2) monitoring speed, voltage, and current, (3) interfacing with pedals, (4) controlling dashboard features, (5) managing lighting, (6) facilitating data communication, and (7) implementing safety protocols. The design and operation of the LVCS are crucial for compliance with safety regulations and enhancing the FS electric racing car (FSERC) performance. This details and discusses the design procedures of the LVCS, using the Lancaster E-Racing (LER) FSERC as a case study. The LER car employs a 400 V battery system to power a 68-kW permanent manet synchronous motor (PMSM) using a three-phase voltage source inverter. Using mathematical analysis, SIMULINK/MATLAB® computer simulations, and the experimental real-data results provided by the LER FSERC, this study seeks to offer valuable insights regarding the LVCS practical implementation and optimization. Full article
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