Search Results (15)

Effective thermal management is essential for the safe and efficient operation of lithium-ion battery packs, particularly in compact, airflow-sensitive applications such as drones. This study presents a comprehensive thermal analysis of a 16-cell lithium-ion battery pack by exploring seven geometric configurations under airflow speeds ranging from 0 to 15 m/s and integrating nano-carbon-based phase change materials (PCMs) to enhance heat dissipation. A Computational Fluid Dynamics (CFD) approach was employed using Ansys Discovery and Workbench 2024 R1 to simulate airflow and heat transfer processes with high spatial resolution. Using high-fidelity 3D simulations, we found that the trapezoidal wide-base configuration, combined with a 5-inlet and 1-outlet airflow design, achieved the most balanced cooling performance across all speed regimes. This configuration maintained battery temperatures within the optimal operating range (∼45 °C) in both low- and high-speed airflow conditions, with a maximum temperature reduction of up to 8.3 °C compared to the standard square configuration. Additionally, PCM integration extended the thermal regulation duration to approximately 12.5 min, effectively buffering thermal spikes during peak loads. These findings underscore the critical role of CFD-driven geometric optimization and advanced material integration in designing high-efficiency, compact cooling systems for energy-dense battery applications in drones and portable electronics. Full article

The development of multi-material filaments has enabled fused filament fabrication-based additive manufacturing to address demand for high-performance lightweight multifunctional components. In this study, polylactic acid (PLA) and acrylonitrile butadiene styrene based filaments with metallic reinforcements of magnetic iron (MI), stainless steel (SS), bronze (Br), copper (Cu), Bismuth (Bi), and Tungsten (W) were investigated to elucidate their complex processing–structure–property relationships. The microstructure of 3D-printed materials were characterized by microscopy and analyzed to determine the metal cross-sectional area percentage and the relationship between metal reinforcement, the polymer matrix, and porosity. Compression testing was conducted in directions parallel and perpendicular to the build direction in order to evaluate the effect of orientation and metal reinforcement on the mechanical properties. 3D-printed specimens experienced either fracture through print layers or layer-wise interfacial rupture for loads applied perpendicular and parallel to the print layers, respectively. A dependence of yield strength on loading orientation was observed for Br-PLA, Cu-PLA, SS-PLA, Bi-ABS, and W-ABS; however, MI-PLA and pure ABS specimens did not exhibit this sensitivity. Metal reinforcement also influenced the magnitude of compressive yield strength, with MI-PLA and SS-PLA demonstrating increased strength over Br-PLA and Cu-PLA, while ABS demonstrated increased strength over Bi-ABS and W-ABS. These results demonstrate the importance of considering orientation in printing and applications, the trade-off between various metallic reinforcements for added multifunctionality, and the potential of these tailored polymer composites for novel 3D-printed structures. Full article

The expansive utility of polymeric 3D-printing technologies and demand for high- performance lightweight structures has prompted the emergence of various carbon-reinforced polymer composite filaments. However, detailed characterization of the processing–microstructure–property relationships of these materials is still required to realize their full potential. In this study, acrylonitrile butadiene styrene (ABS) and two carbon-reinforced ABS variants, with either carbon nanotubes (CNT) or 5 wt.% chopped carbon fiber (CF), were designed in a bio-inspired honeycomb geometry. These structures were manufactured by fused filament fabrication (FFF) and investigated across a range of layer thicknesses and hexagonal (hex) sizes. Microscopy of material cross-sections was conducted to evaluate the relationship between print parameters and porosity. Analyses determined a trend of reduced porosity with lower print-layer heights and hex sizes compared to larger print-layer heights and hex sizes. Mechanical properties were evaluated through compression testing, with ABS specimens achieving higher compressive yield strength, while CNT-ABS achieved higher ultimate compressive strength due to the reduction in porosity and subsequent strengthening. A trend of decreasing strength with increasing hex size across all materials was supported by the negative correlation between porosity and increasing print-layer height and hex size. We elucidated the potential of honeycomb ABS, CNT-ABS, and ABS-5wt.% CF polymer composites for novel 3D-printed structures. These studies were supported by the development of a predictive classification and regression supervised machine learning model with 0.92 accuracy and a 0.96 coefficient of determination to help inform and guide design for targeted performance. Full article

This numerical study delves into the dynamic interaction between reservoir heterogeneity and its impact on the dual objectives of geothermal energy extraction and CO₂ sequestration. Employing finite element models, this research scrutinizes the effects of variable porosity, permeability, and capillary entry pressures on fluid dynamics and thermal processes within geothermal systems. Key findings reveal that these heterogeneities significantly dictate fluid behavior and heat distribution, influencing the operational efficiency and environmental sustainability of geothermal–CO₂ storage operations. By integrating the nonlinear, temperature-dependent properties of fluids, simulations provide in-depth insights into the coupled fluid–thermal interactions that govern system performance. The outcomes offer a refined understanding of the complex interdependencies within heterogeneous reservoirs, underpinning the optimization of design and operational methodologies for co-optimized geothermal energy and CO₂ storage solutions. Ultimately, this research contributes to the advancement of sustainable energy technologies, highlighting further investigative pathways to bolster the efficiency and longevity of two-phase water–CO₂ geothermal systems. Full article

The fracture network largely determines the efficiency of heat extraction from fractured geothermal reservoirs. Fracture openings are influenced by thermo-poroelastic stresses during cold fluid flow, with the interplay between fracture length and fracture opening regulating heat transfer. The lack of field data concerning fluctuating fracture openings underscores the necessity for computational models. This work emphasizes the impact of such gaps in the literature. Factors such as temperature, pressure, stress, thermal breakthrough time, and cumulative energy are evaluated to analyze the system’s behavior. A sensitivity analysis is employed to ascertain the significance of stress on fracture opening, compared with thermo-hydraulic behavior. The results show that stress field alterations, due to intersections with minor fractures, can cause up to a 15% variation in the largest fracture’s opening. The impact of thermoelastic stress outweighs the impact of poroelastic stress approximately threefold. Such stress-induced variations in fracture openings can lead to an up to 30% increase in cumulative heat extraction, while the drop in production temperature is limited to around 50%. Full article

Groundwater is a critical resource for the development of any region. In Bhopal, groundwater is also used for various purposes, including domestic use and irrigation. Overexploitation due to increasing demand coupled with pollution raises concern about the sustainability of groundwater supplies in the future. This study aimed to analyze trends in groundwater parameters in Bhopal over 22 years using the Mann-Kendall (MK) and Modified Mann-Kendall (MMK) trend tests in MATLAB. The parameters SO₄²⁻, Ca²⁺, HCO₃⁻, NO₃⁻, and F⁻ showed a decreasing trend, while the trends for pH were mixed. In contrast, the Na⁺ and Cl⁻ levels significantly increased in both trend tests, suggesting the effects of various existing aquifer conditions and human activities whose long-term exposure may lead to harmful effects. The results showed that nitrate and electrical conductivity levels exceeded the permissible limits. The MMK method provided more accurate results than the traditional Mann-Kendall method. The findings of this study are valuable for policymakers and water resource managers. Full article

Immunogens mimicking the native-like structure of surface-exposed viral antigens are considered promising vaccine candidates. Influenza viruses are important zoonotic respiratory viruses with high pandemic potential. Recombinant soluble hemagglutinin (HA) glycoprotein-based protein subunit vaccines against Influenza have been shown to induce protective efficacy when administered intramuscularly. Here, we have expressed a recombinant soluble trimeric HA protein in Expi 293F cells and purified the protein derived from the Inf A/Guangdong-Maonan/ SWL1536/2019 virus which was found to be highly virulent in the mouse. The trimeric HA protein was found to be in the oligomeric state, highly stable, and the efficacy study in the BALB/c mouse challenge model through intradermal immunization with the prime-boost regimen conferred complete protection against a high lethal dose of homologous and mouse-adapted InfA/PR8 virus challenge. Furthermore, the immunogen induced high hemagglutinin inhibition (HI) titers and showed cross-protection against other Inf A and Inf B subtypes. The results are promising and warrant trimeric HA as a suitable vaccine candidate. Full article

Rapid innovations in 3-D printing technology have created a demand for multifunctional composites. Advanced polymers like amorphous thermoplastic polyetherimide (PEI) can create robust, lightweight, and efficient structures while providing high-temperature stability. This work manufactured ULTEM, a PEI-based polymer, and carbon-fiber-infused ULTEM multi-material composites with varying layering patterns (e.g., AAABBB vs. ABABAB) using fused filament fabrication (FFF). The microstructure of fractured surfaces and polished cross-sections determined that the print quality of layers printed closer to the heated bed was higher than layers closer to the top surface, primarily due to the thermal insulating properties of the material itself. Mechanical properties of the multi-material parts were between those of the single-material parts: an ultimate tensile strength and elastic modulus of 59 MPa and 3.005 GPa, respectively. Multi-material parts from the same filaments but with different layering patterns showed different mechanical responses. Prints were of higher quality and demonstrated a higher elastic modulus (3.080 GPa) when consecutive layers were printed from the same filament (AAABBB) versus parts with printed layers of alternating filaments (ABABAB), which showed a higher ultimate strength (62.04 MPa). These results demonstrate the potential for creatively designing multi-material printed parts that may enhance mechanical properties. Full article

The possibility of impure carbon dioxide (CO₂) sequestration can reduce the cost of these projects and facilitate their widespread adoption. Despite this, there are a limited number of studies that address impure CO₂ sequestration aspects. In this study, we examine the convection–diffusion process of the CO₂–nitrogen (N₂) mixture dissolution in water-saturated porous media through numerical simulations. Cross-diffusion values, as the missing parameters in previous studies, are considered here to see the impact of N₂ impurity on dissolution trapping in more realistic conditions. Homogeneous porous media are used to examine this impact without side effects from the heterogeneity, and then simulations are extended to heterogeneous porous media, which are a good representative of the real fields. Heterogeneity in the permeability field is generated with sequential Gaussian simulation. Using the averaged dissolved CO₂ and dissolution fluxes for each case, we could determine the onset of different dissolution regimes and behaviors of dissolution fluxes in CO₂–N₂ mixture dissolution processes. The results show that there is a notable difference between the pure cases and impure cases. Additionally, a failure to recognize the changes in the diffusion matrix and cross-diffusion effects can result in significant errors in the dissolution process. At lower temperatures, the N₂ impurity decreases the amount and flux of CO₂ dissolution; however, at higher temperatures, sequestrating the CO₂–N₂ mixture would be a more reasonable choice due to enhancing the dissolution behavior and lowering the project costs. The results of the heterogeneous cases indicate that heterogeneity, in most cases, reduces the averaged dissolved CO₂, and dissolution flux and impedes the onset of convection. We believe that the results of this study set a basis for future studies regarding the CO₂–N₂ mixture sequestration in saline aquifers. Full article

Porosity and permeability alteration due to the thermo-poro-elastic stress field disturbance from the cold fluid injection is a deciding factor for longer, more economic, and safer heat extraction from an enhanced geothermal system (EGS). In the Soultz-sous-Forêts geothermal system, faulted zones are the main flow paths, and the resulting porosity–permeability development over time due to stress reorientation is more sensitive in comparison with the regions without faulted zones. Available operational and field data are combined through a validated numerical simulation model to examine the mechanical impact on the pressure and temperature evolution. Results shows that near the injection wellbore zones, permeability and porosity values are strongly affected by stress field changes, and that permeability changes will affect the overall temperature and pressure of the system, demonstrating a fully coupled phenomenon. In some regions inside the faulted zones and close to injection wellbores, porosity doubles, whereas permeability may be enhanced up to 30 times. A sensitivity analysis is performed using two parameters which are not well discussed in the literature the for mechanical aspect, but the results in this study show that one of them impacts significantly on the porosity–permeability changes. Further experimental and field works on this parameter will help to model the heat extraction more precisely than before. Full article

The United Downs Deep Geothermal Project (UDDGP) is designed to utilize a presumably permeable steep dipping fault damage zone (constituting the hydrothermal reservoir in a very low permeability granitic host rock) for fluid circulation and heat extraction between an injection well at 2.2 km depth (UD−2) and a production well at 5 km depth (UD−1). Soft hydraulic stimulation was performed to increase the permeability of the reservoir. Numerical simulations are performed to analyze the hydraulic stimulation results and evaluate the increase in permeability of the reservoir. Experimental and field data are used to characterize the initial reservoir static model. The reservoir is highly fractured, and two distinct fracture networks constitute the equivalent porous matrix and fault zone, respectively. Based on experimental and field data, stochastic discrete fracture networks (DFN) are developed to mimic the reservoir permeability behavior. Due to the large number of fractures involved in the stochastic model, equivalent permeability fields are calculated to create a model which is computationally feasible. Hydraulic test and stimulation data from UD−1 are used to modify the equivalent permeability field based on the observed difference between the real fractured reservoir and the stochastic DFN model. Additional hydraulic test and stimulation data from UD−2 are used to validate this modified permeability. Results reveal that the equivalent permeability field model derived from observations made in UD−1 is a good representation of the actual overall reservoir permeability, and it is useful for future studies. The numerical simulation results show the amount of permeability changes due to the soft hydraulic stimulation operation. Based on the validated permeability field, different flow rate scenarios of the petrothermal doublet and their respective pressure evolution are examined. Higher flow rates have a strong impact on the pressure evolution. Simulations are performed in the acidized enhanced permeability region to make a connection between the ongoing laboratory works on the acid injection and field response to the possible acidizing stimulation. Full article

Fused filament fabrication (FFF) systems utilize a wide variety of commercially available filaments, including Acrylonitrile Butadiene Styrene (ABS), as well as their variants. However, the effect of filament composition, reinforcements (chopped fibers and nanotubes), and 3-D printing variables on the microstructure and thermomechanical behavior is not well understood, and systematic studies are needed. In this work, different types of ABS materials with and without carbon fiber and carbon nanotube reinforcements were printed with multiple print layer heights. The microstructure, elastic behavior, tensile behavior, and fracture toughness of 3-D printed materials were characterized. ABS material systems printed at a low print layer height of 0.1 mm outperformed those printed at a larger height of 0.2 mm. Carbon nanotube reinforcements result in significant improvement in the strength and elastic modulus of ABS materials. Printed coupons of ABS with carbon nanotubes achieve an ultimate strength of 34.18 MPa, while a premium grade ABS coupon achieved 28.75 MPa when printed with the same print layer heights. Samples of ABS with chopped carbon fiber show an ultimate strength of 27.25 MPa, due primarily to the significant porosity present in the filament. Elastic moduli and fracture toughness measured using dynamic and mechanical methods show similar trends as a function of layer height. The effects of different materials, reinforcements, and printing parameters on the microstructure and mechanical properties are discussed in detail. Full article

Well placement in a given geological setting for a fractured geothermal reservoir is necessary for enhanced geothermal operations. High computational cost associated with the framework of fully coupled thermo-hydraulic-mechanical (THM) processes in a fractured reservoir simulation makes the well positioning a missing point in developing a field-scale investigation. To enhance the knowledge of well placement for different working fluids, we present the importance of this topic by examining different injection-production well (doublet) positions in a given fracture network using coupled THM numerical simulations. Results of this study are examined through the thermal breakthrough time, mass flux, and the energy extraction potential to assess the impact of well position in a two-dimensional reservoir framework. Almost ten times the difference between the final amount of heat extraction is observed for different well positions but with the same well spacing and geological characteristics. Furthermore, the stress field is a strong function of well position that is important concerning the possibility of high-stress development. The objective of this work is to exemplify the importance of fracture connectivity and density near the wellbores, and from the simulated cases, it is sufficient to understand this for both the working fluids. Based on the result, the production well position search in the future will be reduced to the high-density fracture area, and it will make the optimization process according to the THM mechanism computationally efficient and economical. Full article

The deep geothermal energy project at Soultz-sous-Forêts is located in the Upper Rhine Graben, France. As part of the Multidisciplinary and multi-contact demonstration of EGS exploration and Exploitation Techniques and potentials (MEET) project, this study aimed to evaluate the possibility of extracting higher amounts of energy from the existing industrial infrastructure. To achieve this objective, the effect of reinjecting fluid at lower temperature than the current fluid injection temperature of 70 °C was modeled and the drop in the production wellhead temperature for 100 years of operation was quantified. Two injection-production rate scenarios were considered and compared for their effect on overall production wellhead temperature. For each scenario, reinjection temperatures of 40, 50, and 60 °C were chosen and compared with the 70 °C injection case. For the lower production rate scenario, the results show that the production wellhead temperature is approximately 1–1.5 °C higher than for the higher production rate scenario after 100 years of operation. In conclusion, no significant thermal breakthrough was observed with the applied flow rates and lowered injection temperatures even after 100 years of operation. Full article

Affordable commercial desktop 3-D printers and filaments have introduced additive manufacturing to all disciplines of science and engineering. With rapid innovations in 3-D printing technology and new filament materials, material vendors are offering specialty multifunctional metal-reinforced polymers with unique properties. Studies are necessary to understand the effects of filament composition, metal reinforcements, and print parameters on microstructure and mechanical behavior. In this study, densities, metal vol%, metal cross-sectional area %, and microstructure of various metal-reinforced Polylactic Acid (PLA) filaments were characterized by multiple methods. Comparisons are made between polymer microstructures before and after printing, and the effect of printing on the metal-polymer interface adhesion has been demonstrated. Tensile response and fracture toughness as a function of metal vol% and print height was determined. Tensile and fracture toughness tests show that PLA filaments containing approximately 36 vol% of bronze or copper particles significantly reduce mechanical properties. The mechanical response of PLA with 12 and 18 vol% of magnetic iron and stainless steel particles, respectively, is similar to that of pure PLA with a slight decrease in ultimate tensile strength and fracture toughness. These results show the potential for tailoring the concentration of metal reinforcements to provide multi-functionality without sacrificing mechanical properties. Full article