Advances in Comminution: From Crushing to Grinding Optimization

A topical collection in Minerals (ISSN 2075-163X). This collection belongs to the section "Mineral Processing and Extractive Metallurgy".

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Editors


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Collection Editor
Zijin School of Geology and Mining, Fuzhou University, Fuzhou 350108, China
Interests: comminution; intelligent mineral processing; ore sorting; liberation; mineralogy; geometallurgy; classification; gravity separation; process control

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Collection Editor
School of Resources and Environmental Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, China
Interests: crushing; grinding; comminution; flotation

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Collection Editor
Institute for the Development of Energy for African Sustainability, University of South Africa, Pretoria 0003, South Africa
Interests: crushing; grinding; comminution; comminution circuit optimisation.
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Topical Collection Information

Dear Colleagues,

Comminution—encompassing crushing and grinding—is a foundational step in the mineral processing industry. This inherently energy-intensive process aims to achieve optimal mineral liberation from gangue, delivering material with a suitable particle size distribution for downstream operations. Mounting energy and economic pressures, driven by increasingly complex orebodies and declining ore grades, make advancing energy-efficient comminution technology critically important for enhancing resource utilization, reducing operational costs, and minimizing environmental impact.

This Topical Collection invites contributions spanning advanced methodologies, fundamental liberation mechanisms, and industrial optimizations. We seek cutting-edge research and practical innovations that demonstrate significant potential to transform comminution efficiency and sustainability. Topics of interest include, but are not limited to, the following:

(1) Comminution circuit optimization.

(2) Advanced modeling and simulation technology.

(3) Intelligent process control systems and sensor-based automation.

(4) Pre-weakening, pre-concentration, and other pre-treatment strategies for comminution.

(5) Advancing equipment design and spare parts/grinding media/liner materials.

(6) Breakage and liberation mechanisms.

(7) Ore characterization.

(8) Screening and classification.

We look forward to receiving your contributions.

Prof. Dr. Weiran Zuo
Prof. Dr. Caibin Wu
Dr. Ngonidzashe Chimwani
Collection Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the collection website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Minerals is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • comminution circuit
  • process control
  • pre-treatment
  • energy efficiency
  • modeling
  • simulation
  • liner
  • liberation

Published Papers (1 paper)

2025

17 pages, 630 KB  
Article
Study on the Effect of Grinding Media Material and Proportion on the Cyanide Gold Extraction Process
by Guiqiang Niu, Yunfeng Shao, Qingfei Xiao, Mengtao Wang, Saizhen Jin, Guobin Wang and Yijun Cao
Minerals 2025, 15(10), 1031; https://doi.org/10.3390/min15101031 - 28 Sep 2025
Abstract
Laboratory and industrial tests were conducted to study the impact of grinding media material on key indicators such as grinding product particle size, sodium cyanide consumption, gold recovery rate, unit power consumption, and ball consumption. Laboratory test results indicate that the reasonable mixing [...] Read more.
Laboratory and industrial tests were conducted to study the impact of grinding media material on key indicators such as grinding product particle size, sodium cyanide consumption, gold recovery rate, unit power consumption, and ball consumption. Laboratory test results indicate that the reasonable mixing of ceramic and steel balls can achieve an increase of more than 2.8% in the fineness of the grinding product (−0.038 mm), an increase of 0.3% in the gold recovery rate, and a decrease of 1.3 kg/t in the consumption of sodium cyanide. Industrial trial studies indicate that, compared to the traditional steel ball scheme, using a ceramic ball to steel ball mass ratio of 3:1 under conditions of processing 50,000 tons of gold concentrate annually can save a total of 1.31 million yuan in annual ball consumption, electricity consumption, and cyanide consumption costs. Additionally, the improved recovery rate generates an additional economic benefit of 3.63 million yuan, resulting in an annual comprehensive economic benefit increase of 4.94 million yuan. In summary, in gold cyanide leaching grinding, the mixture ratio between ceramic balls and steel balls demonstrates significant potential for energy conservation, cost reduction, and efficiency enhancement, providing a theoretical basis and technical support for subsequent process optimization and green gold extraction. Full article
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