Advanced Manufacturing of Composite Materials: Experimental Techniques and Numerical Modelling

A special issue of Journal of Composites Science (ISSN 2504-477X). This special issue belongs to the section "Composites Manufacturing and Processing".

Deadline for manuscript submissions: 5 August 2025 | Viewed by 5647

Special Issue Editors


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Guest Editor
School of Mechanical Engineering, University of Leeds, Leeds LS2 9JT, UK
Interests: CFD; complex flow (rheology); multiscale multiphysics modelling; ceramic, polymer & composite manufacturing; additive manufacturing; energy storage materials
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Guest Editor
School of Aeronautics and Astronautics, Purdue University, West Lafayette, IN 47907, USA
Interests: micromechanics; multiscale modeling; multi-physics modeling; process modeling; manufacturing simulation; defects; damage and failure; bio-inspired composites

Special Issue Information

Dear Colleagues,

Advanced composite manufacturing has been propelled by recent innovations in physics-based simulations, data-driven models, in situ process monitoring, and intelligent robotic technologies. These advancements aim to minimize manufacturing-induced defects, optimize material processing conditions, and enhance the structural performance of composite materials, enabling widespread applications across industries such as aerospace, automotive, and renewable energy.

This Special Issue, "Advanced Manufacturing of Composite Materials: Experimental Techniques and Numerical Modelling", invites cutting-edge research and review articles focused on experimental techniques, theoretical frameworks, and numerical simulations for composite manufacturing. Topics of interest include (but are not limited to) the following:

  • Multiscale characterization of fibrous porous media (e.g., permeability, porosity);
  • Resin impregnation dynamics and flow mechanisms in preforms;
  • Rheology and cure kinetics of polymer matrices;
  • Multiphysics modelling of composite processes (e.g., LCM, RTM, autoclave, AFP);
  • Functionalized composites for transport, energy, and smart applications;
  • Machine learning/AI-driven process optimization.

We welcome contributions that bridge fundamental research with industrial applications, emphasizing reproducibility, sustainability, and scalability.

Dr. Masoud Jabbari
Dr. Dianyun Zhang
Guest Editors

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Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Journal of Composites Science is an international peer-reviewed open access monthly journal published by MDPI.

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Keywords

  • composite manufacturing
  • liquid composite moulding (LCM)
  • resin transfer molding (RTM)
  • vacuum-assisted processes
  • resin impregnation
  • automated fibre placement (AFP)
  • cure kinetics
  • multiphysics modelling
  • process optimization
  • Industry 4.0

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Published Papers (2 papers)

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Research

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16 pages, 4993 KiB  
Article
A Numerical Framework of Simulating Flow-Induced Deformation during Liquid Composite Moulding
by Hatim Alotaibi, Constantinos Soutis, Dianyun Zhang and Masoud Jabbari
J. Compos. Sci. 2024, 8(10), 401; https://doi.org/10.3390/jcs8100401 - 3 Oct 2024
Cited by 1 | Viewed by 3524
Abstract
Fibre deformation (or shearing of yarns) can develop during the liquid moulding of composites due to injection pressures or polymerisation (cross-linking) reactions (e.g., chemical shrinkage). On that premise, this may also induce potential residual stress–strain, warpage, and design defects in the composite part. [...] Read more.
Fibre deformation (or shearing of yarns) can develop during the liquid moulding of composites due to injection pressures or polymerisation (cross-linking) reactions (e.g., chemical shrinkage). On that premise, this may also induce potential residual stress–strain, warpage, and design defects in the composite part. In this paper, a developed numerical framework is customised to analyse deformations and the residual stress–strain of fibre (at a micro-scale) and yarns (at a meso-scale) during a liquid composite moulding (LCM) process cycle (fill and cure stages). This is achieved by linking flow simulations (coupled filling–curing simulation) to a transient structural model using ANSYS software. This work develops advanced User-Defined Functions (UDFs) and User-Defined Scalers (UDSs) to enhance the commercial CFD code with extra models for chemorheology, cure kinetics, heat generation, and permeability. Such models will be hooked within the conservation equations in the thermo-chemo-flow model and hence reflected by the structural model. In doing so, the knowledge of permeability, polymerisation, rheology, and mechanical response can be digitally obtained for more coherent and optimised manufacturing processes of advanced composites. Full article
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Review

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25 pages, 8179 KiB  
Review
Recent Experimental Advances in Solid–Liquid Composites for Impact and Blast Mitigation
by Mingzhe Li, Robert McCoy and Weiyi Lu
J. Compos. Sci. 2024, 8(11), 462; https://doi.org/10.3390/jcs8110462 - 8 Nov 2024
Cited by 1 | Viewed by 1522
Abstract
The development of high-performance composites for mechanical energy dissipation during impact or explosive events is of vital importance for the safety of personnel and infrastructures. Solid–liquid composites are an emerging class of energy absorbers where a liquid-phase filler is seamlessly integrated into a [...] Read more.
The development of high-performance composites for mechanical energy dissipation during impact or explosive events is of vital importance for the safety of personnel and infrastructures. Solid–liquid composites are an emerging class of energy absorbers where a liquid-phase filler is seamlessly integrated into a solid matrix to enhance the impact resistance of the protection target. This innovative approach leverages the distinct properties of both phases and the unique interactions between them to achieve superior performance under high-impact conditions. This paper aims to review the liquid-phase materials used in solid–liquid composites, ranging from neat liquids to complex fluids, including liquid nanofoam and shear-thickening fluids, to provide an in-depth analysis of the fundamental physics underpinning the resulting solid–liquid composites, and to explore how their unique properties contribute to enhanced impact resistance and energy absorption. Furthermore, this paper evaluates the advantages and limitations of these solid–liquid composites and offers insights into future directions for the development of solid–liquid composites in various fields, including personal protective equipment, automotive safety systems, and structural protection. Full article
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