Powders, Volume 4, Issue 3 (September 2025) – 3 articles

Particle deposition is a phenomenon that occurs in many natural and industrial systems. Nevertheless, the modelling and understanding of such processes are still quite a big challenge. This study uses a discrete phase model (DPM) to determine the deposition constant for the particles in a liquid phase flowing in a horizontal pipe. This study also develops a steady-state population balance equation (PBE) for the particles in the flow involving deposition and aggregation and an unsteady-state PBE for particles depositing on the wall. This establishes a mathematical relationship between the deposition constant and velocity. An industrial setting of a 1000 m long pipe of 0.5 m in diameter was used for the population balance modelling (PBM). Based on the extracted deposition constant from the DPM, it was found that the particle deposition velocity increases with the continuous flow velocity. However, the number and volume of the deposit particles on the wall reduce with the increase of the continuous flow velocity. The deposition was found mainly taking place in the inlet region and reduces significantly towards the pipe outlet. The deposition was also found driven by advection of particles. Calculated deposit thickness showed that increasing the continuous flow velocity from 1 m s⁻¹ to 5 m s⁻¹, the thickness at the inlet would reduce to nearly 1/40th. With a 10 m s⁻¹ flow, this would be 1/80th. Full article

The separation of particles smaller than 1 µm either by composition or by size is still a challenge. For the separation of SiO₂ and SnO₂, the creation of a selective separation feature and the specific adsorption of salts and surfactants were investigated. The adsorption of various salts, e.g., AlCl₃, ZnCl₂, MnCl₂ and MgCl₂ were therefore analyzed, and the necessary concentration for the charge reversal of the material was determined. It was noticed that the investigated materials differ in their isoelectric point (IEP) and therefore in their adsorption behavior because only ZnCl₂ and MgCl₂ are suitable for a charge reversal of both metal oxides. The phase transfer of the pure material at different pH values with ZnCl₂ or MgCl₂ and sodium dodecyl sulfate (SDS) revealed that the adsorption behavior of the particle has an influence on the phase transfer. As a result, the phase transfer of SiO₂ is pH dependent, whereas the phase transfer of SnO₂ operates over a wider pH range. This allowed the separation of SiO₂ and SnO₂ to be controlled by the salt and surfactant concentration as well as pH. The separation of SiO₂ and SnO₂ was investigated for various parameters such as salt and surfactant concentration, particle concentration and composition of the mixture. Also, pH 8, where a selective phase transfer for SiO₂ occurs, and pH 6, where the greatest difference between the materials exists, were also investigated. By comparing the parameters, it was found that the combination of ZnCl₂/SDS and MgCl₂/SDS enables a selective separation of the materials. Furthermore, it was also found that the concentration of SDS has a significant effect on the separation, as the formation of a bilayer structure is important for the separation, and therefore, higher SDS concentrations are required at higher particle concentrations to increase the separation efficiency. Full article

The effect of induction heating on alumina ceramics and alumina ceramic composites based on α-Al₂O₃ nanopowders (additives: SiC, Si₃N₄, SiO₂, ZrO₂) has been examined. Various factors such as the structure, grain size, distribution of elements, hardness, fracture toughness, and wear rate of hot-pressed ceramic materials were assessed. Despite achieving improved densification of alumina ceramics at a higher temperature of 1720 °C, there is a consistent trend toward a decline in hardness and fracture toughness. Heating at lower temperatures of 1300–1500 °C results in the development of a strengthened surface layer with a fine-grained structure enriched with carbon. Therefore, the wear rate behavior of such ceramics differs from the behavior of samples made at higher temperatures of 1600–1720 °C. This fact indicates the presence of a non-thermal microwave effect of induction heating. The incorporation of additives to alumina leads to the formation of novel structures with altered crack propagation patterns. The optimal ceramic composite, containing 5 wt. % SiC, displayed superior hardness and the lowest wear rate when compared to pure alumina ceramics. Across all investigated composites, a short dwell time at 1700 °C results in an enhancement of the mechanical properties. Full article