3.2. Identification of Bacterial S1 Strain
The next stage of the study focused on the identification of a promising biocontrol agent, the S1 strain. Microscopic examination combined with molecular analysis indicated that the S1 strain belongs to the genus
Lysinibacillus, with 98% sequence identity (
Table 4 and
Figure 5). Members of this genus are Gram-positive mesophilic bacteria within the phylum
Firmicutes and the family
Bacillaceae and are phylogenetically related to the genus
Bacillus [
48].
Whole-genome sequencing of Lysinibacillus sp. S1 yielding paired-end forward (R1) and reverse (R2) reads that were subsequently assembled de novo. The assembled genome exhibited an average coverage depth of 160×, and the resulting sequence was deposited in the GenBank database under accession number CP173154.
The genome consists of a circular chromosome with total length of 4,710,018 bp and a GC content of 37.6%. Genome annotation predicted 4743 genes, including 145 RNA-encoding genes (rRNA, tRNA, and ncRNA) (
Table 4).
Phylogenetic analysis based on whole-genome sequences of reference strains within the genus
Lysinibacillus revealed that
Lysinibacillus sp. S1 (CP173154) consistently clusters within the clade corresponding to
Lysinibacillus capsici. This clade includes
L. capsici TSBML_CP122283, as well as strains
L. capsici YS11, PB300T, CK1000-11, and JK80, and is clearly separated from other species of the genus, such as
L. boronitolerans,
L. irui, and
L. fusiformis, forming a distinct monophyletic group. This position indicates that strain S1 belongs to the species
Lysinibacillus capsici or to a closely related intraspecific lineage (
Figure 5).
To determine the taxonomic affiliation of strain S1, whole-genome comparative analyses were performed using closely related Lysinibacillus genomes. Genome similarity was assessed using OrthoANI and digital DNA–DNA hybridization (dDDH).
The highest genomic similarity was observed between strain S1 and
Lysinibacillus capsici TSBLM (CP122283), with an OrthoANI value of 99.53%. In addition, dDDH analysis using the GGDC platform yielded a value of 95.4% (95% confidence interval: 93.9–96.6%), substantially exceeding the accepted species threshold of 70% (
Table 5).
Similarly high levels of genomic relatedness were observed with Lysinibacillus sp. BS3 (OrthoANI 99.50%, dDDH 95.4%), Lysinibacillus capsici CKJ1000 1.1 (OrthoANI 99.00%, dDDH 90.2%), Lysinibacillus sp. JK80 (OrthoANI 98.91%, dDDH 89.4%), and Lysinibacillus sp. YS11_NZ (OrthoANI 98.81%, dDDH 89.6%).
All OrthoANI values were well above the generally accepted species boundary of 95–96%, while all dDDH values exceeded the 70% threshold for species delineation. These results, together with the whole-genome phylogenetic analysis, support the assignment of strain S1 to the species Lysinibacillus capsici.
The presence of secondary metabolite biosynthetic gene clusters in the genome of
Lysinibacillus sp. S1 was analyzed using antiSMASH software v.8.0.4. As a result, eight putative biosynthetic gene clusters were identified, including clusters associated with terpene, nonribosomal peptide synthetase (NRPS), and polyketide synthase (PKS) pathways (
Table 6). The identified combination of biosynthetic clusters suggests a pronounced biocontrol potential of this strain and supports its possible role in suppressing phytopathogenic microorganisms in natural and agroecosystems.
The highest similarity was identified for a hybrid β-lactone/NRPS/T1PKS biosynthetic gene cluster associated with the fusarin C biosynthetic pathway. The presence of NRPS- and PKS-related clusters suggests that strain S1 possesses the potential to synthesize structurally complex secondary metabolites. However, these findings are based solely on genome analysis and do not provide evidence for the actual production of the corresponding compounds. Therefore, similarity to the fusarin C biosynthetic gene cluster should not be interpreted as evidence of fusarin C production by strain S1 [
49]. The remaining predicted clusters showed moderate or low similarity to known biosynthetic clusters, suggesting the potential formation of structurally novel or distinct secondary metabolites.
Of particular interest is the predicted cluster related to the biosynthesis of bacilysin, a well-characterized dipeptide antibiotic widely distributed among members of the genus
Bacillus. Bacilysin exhibits antibacterial and antifungal activity, including inhibition of phytopathogenic fungi of the genera
Fusarium,
Rhizoctonia, and
Pythium, and is considered as an important factor in biological plant control [
50,
51]. The presence of a similar cluster in the genome of
Lysinibacillus sp. S1 suggests the involvement of similar mechanisms of antagonistic activity.
Clusters associated with the biosynthesis of terpene compounds, including sodorifen, were also identified in the genome. Volatile terpenes are recognized as key mediators of microbial interactions in the rhizosphere and can suppress phytopathogen growth through both direct antimicrobial effects and indirect modulation of microbial community structure [
52]. Thus, terpene metabolites of
Lysinibacillus sp. S1 may contribute to plant protection through indirect and direct mechanisms.
NRPS-like clusters show similarity to those related to bicornutine biosynthesis and may be associated with the production of membrane-active peptides characteristic of antagonistic bacteria [
53]. Furthermore, clusters annotated as lasso peptides or signaling molecules (e.g., burhizin) likely perform regulatory functions and may indirectly enhance the competitiveness of the strain within complex microbial communities.
Overall, the identified repertoire of secondary metabolite biosynthesis clusters supports the classification of Lysinibacillus sp. S1 as a promising source of bioactive compounds with anti-phytopathogenic properties. The moderate and low similarity of most of the predicted biosynthetic gene clusters of the Lysinibacillus sp. S1 strain to known clusters indicates the possibility of synthesizing structurally new metabolites, making this strain an attractive candidate for future functional, ecological, and biotechnological studies. However, the identification of these clusters is based solely on genome analysis and does not demonstrate their expression or production of the corresponding metabolites under the conditions studied. Further research, including transcriptomic and metabolomic analyses, are required to determine whether these pathways are active and to identify the metabolites produced.
3.3. Development of Biopreparation Prototypes
The first stage in creating a stable system capable of exerting a synergistic effect within a microbial consortium was to verify the biocompatibility of the selected strains. The criteria for strain selection included active growth in the co-cultivation zone and the absence of antagonism or substrate competition. The tested strains did not exhibit antagonistic interactions, and their growth characteristics remained unchanged during co-cultivation on agar medium. These results indicate their good mutual compatibility and suitability for combined use as a biopreparation.
Following confirmation of biocompatibility, the optimal ratio of strains within the consortium was determined experimentally (
Table 7).
The age of the inoculum at 12 h was found to be optimal in terms of growth parameters, yielding a cell titer of (2.18 ± 0.01) × 1011 CFU∙mL−1 and a specific growth rate of 0.160 ± 0.006 h−1.
A ratio of 1:1:1 at a 12 h inoculum age was therefore selected for further formulation.
To stabilize the consortium, facilitate the delivery of microorganisms to the target area, achieve protection during storage, and improve in situ functionality, a gel matrix consisting of a 4% pullulan solution produced by
Aureobasidium pullulans C7 was incorporated into the formulation. The suitability of pullulan as a seed-coating binder has been demonstrated previously [
26].
A combined strategy integrating biological and chemical mechanisms of phytopathogen control was proposed to reduce pesticide load: the use of microbial biofungicides in combination with a reduced dose (50% of the recommended norm) of a synthetic fungicide [
54].
It is assumed that microbial inoculants would ensure long-term rhizosphere colonization, competitive exclusion, and the induction of systemic resistance. Dose reduction is also expected to minimize negative effects on beneficial microorganisms and decrease selective pressure for fungicide-resistant pathogen strains [
55].
To assess the feasibility of incorporating Fundazol into the formulation, the resistance of consortium strains to the fungicide was tested. In vitro, when strains were cultured on solid nutrient medium containing Fundazol at concentrations of 115 and 230 g∙L
−1, which corresponds to 50% and 100% of the recommended application rate for Fundazol [
54], all three cultures exhibited growth comparable to the untreated control, indicating tolerance to the tested concentrations.
Thus, the developed biopreparation consisted of a microbial consortium (108–109 CFU∙mL−1), a 4% pullulan solution, and Fundazol at a concentration of 115 g∙L−1.
3.5. Field Experiments
As the field experiment involved simulating a phytopathogenic load, the background level of infection caused by
F. graminearum in the soil was first assessed (
Table 9). An artificially induced increase in the titer of
F. graminearum on the experimental plots was recorded at BBCH 14. A significant reduction in the concentration of the phytopathogen following the application of the biopreparation was observed two weeks prior to harvest.
In the next stage of the study, the effectiveness of the microbial consortium was evaluated under field conditions in order to validate the results obtained in controlled pot experiments. The transition from controlled growth conditions to open-field environments is a necessary step in the development and testing of biopreparation, since in field conditions plants are exposed to a complex combination of abiotic and biotic factors. This enables a more objective evaluation of the practical relevance and robustness of the proposed biological agents [
58].
To obtain a comprehensive assessment of biopreparation performance, physiological and morphometric parameters of barley plants were analyzed at different stages of development. Plant developmental stages were described using the standardized BBCH scale (Biologische Bundesanstalt, Bundessortenamt und Chemische Industrie), which includes germination, leaf development, tillering, stem elongation, booting, heading, flowering, grain development, ripening, and senescence.
Figure 7 illustrates BBCH stage 5, corresponding to ear emergence from the flag leaf sheath. Specifically, BBCH stages 51–53 represent the initial appearance of spikelet tips, BBCH stages 55–57 indicate partial ear emergence, and BBCH stage 59 corresponds to full ear emergence [
59]. In addition, yield structure parameters were analyzed, and grain quality was assessed.
Optimal seeding density promotes uniform seed germination and crop establishment, thereby contributing to higher crop yields through more efficient utilization of light, moisture, and nutrients, reduced interplant competition, and minimized losses caused by diseases and pests [
60].
Under phytopathogenic stress during the germination phase, barley plant density was 6 and 10% higher in the variants involving application of the biopreparation. Plant survival to harvest under stressful conditions ranged from 90.1 to 93.1% n treated variants, with the highest values observed in variant List 3 (
Table 10). In the field experiments, seedling emergence occurred 10 days after sowing. Depending on the experiment variant, the field germination rate ranged from 70 to 79% (
Table 10). Introduction of
Fusarium graminearum into the soil exerted a pronounced inhibitory effect on the barley growth, development, and productivity. In contrast, application of the developed biopreparation promoted more uniform and complete germination of barley seeds under biotic stress conditions and increased field germination by 4–11%.
The use of the biopreparation helped to reduce the negative effects of the phytopathogen and ensured more stable plant development throughout the growing season. The most pronounced effects were recorded following pre-sowing seed soaking, which indicates the importance of early protection of seedlings and the establishment of favorable rhizosphere conditions even under increased infectious pressure.
When stress conditions were simulated (experimental variant List 2), the height and mass of plants were significantly reduced (by 18–21%) compared with plants grown under control conditions (variant List 1). Application of the biopreparation resulted in a significant increase in all evaluated morphometric indicators at both the tillering and heading phases. As shown in
Table 11, treated plants exhibited increases in height and biomass of 9–21% relative to infected untreated variants. Under biotic stress, the greatest increase in plant height and biomass was recorded in the seed soaking variant (
Table 11).
Productive tillering (bushiness) is an important determinant of barley yield potential, as a higher number of lateral shoots contributes to the formation of a greater number of ears [
61]. In the present study, application of the biopreparation positively affected the development of side shoots, starting from the tillering stage, where their number ranged from 4.7 ± 0.1 to 5.2 ± 0.1 per plant. Notably, by the heading stage, shoot number increased in treatments exposed to phytopathogenic stress when the biopreparation was applied, whereas bushiness decreased in stressed variants without treatment (
Table 12).
Crop formation is largely determined by photosynthetic processes; therefore, evaluation of any biopreparation requires assessment of its effects on the photosynthetic apparatus. The content of photosynthetic pigments in barley leaves was evaluated during the tillering and earing stages (
Table 12).
During the tillering stage, biotic stress induced by
F. graminearum resulted in a 12–25% decrease in chlorophyll
a and
b contents compared to control plants (
Table 12). In addition, a reduction in the chlorophyll
a/
b ratio was observed under phytopathogenic pressure, indicating alterations in pigment–protein complexes of the light-harvesting antennae of photosystems I and II [
62]. The trend of reduced pigment content and altered ratios persisted into the heading stage. Application of the biopreparation had a positive effect on the photosynthetic apparatus of barley, as reflected by increased chlorophyll
a and
b contents in treated plants. The strongest effect was observed in the seed soaking treatment (
Table 12).
Thus, both at early vegetative stages and during further plant development, the developed biopreparation contributed to the maintenance and enhancement of the photosynthetic pigment content in response to stress factors.
In addition, plants activate proline-related protective mechanisms [
63,
64,
65]. When growing plants under stressful conditions, a higher level of proline was noted in barley leaves compared to control plants. The content of proline increased 3.1–3.3 times depending on the phase of development of barley. In response to the use of the biopreparation, proline levels decreased. Under conditions of phytopathogenic load, a 1.5–2.3-fold decrease in proline was observed with the use of the biopreparation (
Figure 8). The observed reduction in proline accumulation following biopreparation application is likely associated with the activity of the constituent microorganisms [
66].
To assess the effectiveness of the developed biopreparation on yield and grain quality, a detailed analysis of the crop structure was carried out (
Table 13).
When barley was grown under stress conditions (List 2), linear growth parameters (plant height and ear length) decreased by 13–20% compared to the plants not exposed to stress factors (List 1). Application of the developed biopreparation had a significant positive effect on these parameters. In treated variants, plant height increased by 12% compared to untreated variants. The greatest plant height (76.1 ± 1.21 cm) was recorded in the seed soaking group under phytopathogenic pressure. Ear length in the treated variants ranged from 6.6 ± 0.11 to 6.9 ± 0.2 cm, corresponding to an increase of 8–11% depending on the method of biopreparation application (
Table 13).
Productive tillering of barley plants ranged from 2.4 ± 0.07 to 3.0 ± 0.05 shoots per plant, depending on the experimental treatment. Under phytopathogenic stress without biopreparation application (variant List 2), a significant 20% reduction in the number of productive stems was observed compared to control plants. In contrast, under stress conditions, application of the biopreparation promoted the formation of a greater number of productive stems (
Table 13).
Grain yield is closely linked to the number of grains per ear, which is influenced by varietal characteristics, soil and climatic conditions, and agronomic practices [
67]. In the present study, the number of grains per ear ranged from 18.1 ± 0.99 to 23.7 ± 0.98. Application of the developed biopreparation resulted in a 20–28% increase in grain number per ear relative to untreated stressed variants (
Table 13).
Grain size was evaluated based on grain weight per ear and thousand-kernel weight (TKW), both of which are key indicators of seed quality and are closely associated with seed germination and viability [
68]. Significant differences in these parameters were observed among treatments. Grain weight per ear ranged from 0.83 ± 0.03 to 0.98 ± 0.05 g, while TKW ranged from 39.4 ± 1.09 to 46.4 ± 1.15 g. Under unfavorable growing conditions, both indicators decreased significantly. In contrast, biopreparation application increased grain weight per ear by 7–11% and TKW by 8–10% compared to untreated stressed plants (
Table 13).
In addition to evaluating the effects of the biopreparation on yield structure, its influence on barley grain quality was also assessed (
Table 14). Key indicators of grain quality include physical properties, such as grain weight, as well as chemical composition parameters, including protein and starch content.
Protein content in barley grain reflects its technological and nutritional value and determines its suitability for feed production (feed barley) or for malting (brewing barley) [
69]. As can be seen from the data presented in
Table 14, the grain protein content in our study ranged from 9.4 to 9.9% depending on the experimental variant. Under phytopathogenic stress conditions, no statistically significant differences in protein content were detected between treated and untreated variants.
Starch content represents an important indicator of grain energy value. Under stress conditions, starch levels were reduced compared to the control and did not exceed 44.3% (
Table 14). Application of the biopreparation contributed to an increase in starch content under elevated phytopathogenic pressure.
Grain bulk density (grain nature) is an important parameter reflecting grain size, density, and the degree of filling [
70]. Grain harvested from plants grown under control conditions exhibited a bulk density of 695.8 ± 21.2 g·L
−1. Exposure to biotic stress impaired grain filling and led to the formation of smaller, lighter grains, resulting in an 11% reduction in bulk density in variant List 2 compared to the control (variant List 1). Application of the developed biopreparation significantly increased this parameter under stress conditions (
Table 14).
The combination of data from the field experiment and the results of genomic analysis indicate a complex mechanism of action of the biopreparation, combining direct suppression of phytopathogens by antifungal metabolites and activation of induced systemic resistance (ISR). Identification in the genome of
Lysinibacillus sp. S1 clusters of the biosynthesis of bacilysin, terpenes, and fusaricide-like compounds indicates not only direct antagonism but also the presence of elicitors capable of triggering the plant’s systemic defense mechanisms. Comparison with published data on the use of
Serratia proteamaculans,
Pseudomonas putida, and
Lysinibacillus spp. in seed treatments indicates that the plant response profile observed in this study—enhanced growth, stabilization of the photosynthetic apparatus, and attenuation of stress responses—is consistent with trends reported for effective plant-growth-promoting rhizobacteria (PGPR) [
71,
72,
73].
In the present study,
Pseudomonas putida D7 predominantly exhibited growth-promoting properties, whereas the other two strains demonstrated more pronounced antifungal activity. Such functional specialization within the microbial consortium aligns with contemporary strategies for designing multi-strain formulations in sustainable agriculture [
74].
Functional differentiation among the strains may be attributed to differences in genomic organization, particularly the presence of distinct biosynthetic gene clusters (BGCs) involved in secondary metabolite production (
Figure 9). Antifungal strains commonly harbor clusters encoding antibiotics, cyclic lipopeptides, phenazines, polyketides, or hybrid NRPS/PKS systems that mediate antagonistic activity. In contrast, growth-promoting strains are often characterized by genes involved in phytohormone synthesis (e.g., indole-3-acetic acid), siderophore production, and phosphate solubilization. The protective and growth-promoting effects observed in the field experiments are consistent with the predicted metabolic potential of
Lysinibacillus sp. S1. Although further functional validation is required, the identified biosynthetic capacities likely contribute to the biological control of
Fusarium-associated diseases and to the overall protective effect observed in this study.
Experimental evidence reported by several authors indicates that fusaricidins play an important role in the biological control of fungal plant diseases and that their corresponding biosynthetic gene clusters are critical determinants of antagonistic activity in producing strains [
75]. Accordingly, the presence of similar biosynthetic clusters in
Lysinibacillus sp. S1 may partly explain the observed reduction in phytopathogenic pressure and the improvement of plant physiological status in the present field experiments.
Overall, the field experiment results corroborated the findings obtained under controlled conditions and demonstrated that the developed biopreparation effectively mitigates the negative effects of phytopathogenic stress, stabilizes key physiological processes, and promotes increased productivity and grain quality in spring barley. Among the tested application methods, pre-sowing seed soaking proved to be the most effective under Fusarium graminearum infestation, highlighting its practical potential for barley protection against fusarium diseases.