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Article

Durability Analysis of a Magneto-Rheological Fluid for Automotive Braking System

by
Giovanni Imberti
*,
Henrique de Carvalho Pinheiro
,
Matteo De Carlo
,
Guglielmo Peruzzi
and
Massimiliana Carello
Mechanical and Aerospace Engineering Department, Politecnico di Torino, 10129 Torino, Italy
*
Author to whom correspondence should be addressed.
Designs 2025, 9(3), 74; https://doi.org/10.3390/designs9030074
Submission received: 22 April 2025 / Revised: 22 May 2025 / Accepted: 28 May 2025 / Published: 17 June 2025

Abstract

The automotive market is looking for innovative braking solutions that can mitigate or eliminate secondary emissions. For this reason, new braking paradigms have been developed, and magnetorheological brakes could be considered a suitable solution due to their performance and controllability features. Reliability is a key factor for automotive braking systems, so it is essential to analyze the behavior of such technological solutions in iterative cycles to understand their capability of maintaining brake performance throughout their operative lifecycles. This article presents a preliminary experimental durability analysis and defines the testing standard procedures to be used as boundaries for this analysis. Then, a durability test bench is developed and produced to evaluate the magnetorheological fluid over an equivalent distance of 100,000 km. After the tests, the fluid’s characteristics are compared to its original features using a rheometer apparatus and Scanning Electron Microscopy (SEM).
Keywords: durability analysis; magnetorheological fluid; braking systems; rheological tests; test bench design durability analysis; magnetorheological fluid; braking systems; rheological tests; test bench design

Share and Cite

MDPI and ACS Style

Imberti, G.; de Carvalho Pinheiro, H.; De Carlo, M.; Peruzzi, G.; Carello, M. Durability Analysis of a Magneto-Rheological Fluid for Automotive Braking System. Designs 2025, 9, 74. https://doi.org/10.3390/designs9030074

AMA Style

Imberti G, de Carvalho Pinheiro H, De Carlo M, Peruzzi G, Carello M. Durability Analysis of a Magneto-Rheological Fluid for Automotive Braking System. Designs. 2025; 9(3):74. https://doi.org/10.3390/designs9030074

Chicago/Turabian Style

Imberti, Giovanni, Henrique de Carvalho Pinheiro, Matteo De Carlo, Guglielmo Peruzzi, and Massimiliana Carello. 2025. "Durability Analysis of a Magneto-Rheological Fluid for Automotive Braking System" Designs 9, no. 3: 74. https://doi.org/10.3390/designs9030074

APA Style

Imberti, G., de Carvalho Pinheiro, H., De Carlo, M., Peruzzi, G., & Carello, M. (2025). Durability Analysis of a Magneto-Rheological Fluid for Automotive Braking System. Designs, 9(3), 74. https://doi.org/10.3390/designs9030074

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