1. Introduction
The oyster genus
Crassostrea (Sacco 1897) is the most cultured oyster group, with economic, social, and environmental importance. Around 26 species are in the genus
Crassostrea [
1] and according to FAO [
2],
Crassostrea gigas (Thunberg 1793) is the most cultured oyster species worldwide. In 2021,
Crassostrea spp. production was 6.0 million tons, representing 33.1% of the world mollusk production in quantity [
3] and 21.4% of the world mollusk production in value [
4]. Seed oyster production in hatcheries has an important contribution to the large-scale culture of
Crassostrea, especially of
C. gigas, as in China [
5] and Brazil [
6]. In Brazil, besides Pacific oyster production, another oyster species farmed is the native oyster
Crassostrea gasar (according to Ferreira et al. [
7] the descriptor for
C. gasar is Dillwyn 1817; syn.
Crassostrea brasiliana and Crassostrea tulipa), commonly known as mangrove oyster, gasar oyster, and bottom oyster, among others.
Oyster hatchery production involves at least six key points: water supply, broodstock obtention and conditioning, larviculture, settlement and nursery, microalgae production for feed larvae, seed (spat), broodstock, and skilled staff. Settlement, and especially the nursery for early seeds, can be expensive. Depending on the culture system used, it requires a large quantity of microalgae, large areas, and a lot of human labor effort.
The hatcheries’ seed culture system (nursery) starts after larvae metamorphosis [
7]. Larvae metamorphosis is generally induced with neurotransmitters, such as epinephrine, for single oyster hatchery production. When the metamorphosis is completed, the seeds are transferred to the nursery systems, which include the upwelling or downwelling systems [
7]. Generally, the upweller and downweller use silos, which are containers with mesh in the bottom to hold the seeds and to permit water flow ascendant (upweller) or descendent (downweller), suspended in tanks. A combination of flow and seston concentration (i.e., microalgae) can affect the optimal stocking density used in the culture units [
8,
9], affecting oxygen and food availability and waste removal due to the water movement through the oyster bed. The upweller-using bottles are known as fluidized bed nurseries, generally used with oysters, and are capable of holding higher stocking densities than standard upwelling systems (i.e., silos). In this fluidized bed nursery system, oyster seeds are lifted by the flow [
7] due to the fluidization of the bed. In high superficial flow velocity, the oyster’s seeds can be transported by the fluid and washed out from the culture unit. However, in intermediate velocities, each individual oyster is suspended in the fluid [
10], inside of the culture unit. Many commercial hatcheries are using a fluidized bed system, but little has been published about the zootechnical performance of oyster seeds in this system. The fluidized bed nursery system was evaluated with the oyster
Crassostrea virginica (Gmelin 1791) [
10] and the clam
Mercenaria mercenaria (Linnaeus 1758) [
11].
Microalgae diets are another important aspect of the seed’s zootechnical performance during the nursery phase. The biochemical composition of microalgae can vary among species [
12], where a combination of microalgae species in the diet needs to be considered to provide more nutrients for the oyster seeds. Monoalgae (single-species diets) and multialgae (mixed-species diets) diet have been studied for the oyster nursery phase, as for example monoalgae diets for
C. gigas [
13,
14] and
Ostrea edulis (Linnaeus 1758) [
15] and bialgae diets for
C. gigas [
14],
O. edulis [
15,
16],
Crassostrea corteziensis (Hertlein 1951) [
17], and
Saccostrea commercialis (Iredale & Roughley 1933) [
18].
In this sense, the zootechnical performance, measured by survival and growth, of oysters (C. gasar and C. gigas) in a fluidized bed bottle nursery system was evaluated. Two experiments with C. gasar were conducted: one testing stocking density and the other with bialgae diet; and one experiment with C. gigas testing bialgae and monoalgae diet in a fluidized bed bottle nursery system.
2. Materials and Methods
This study was performed at the Laboratory of Marine Mollusks of the Federal University of Santa Catarina (LMM-UFSC), located in Florianópolis, Brazil (27°35’06.35” S, 48°26’27.05” W). Single oyster seeds of the mangrove oyster C. gasar and the Pacific oyster C. gigas were obtained from the LMM-UFSC hatchery.
Three experiments were performed to evaluate oyster survival and growth (described below) in a fluidized bed bottle nursery system in a closed aquaculture system (FBBN-CAS). Two experiments were performed with the native mangrove oysters (C. gasar): the first (experiment I) tested stocking density and the second (experiment II) tested diet. A third experiment (experiment III) was performed with the Pacific oysters (C. gigas) to test the diet.
2.1. Fluidized Bed Bottle Nursery System in Closed Aquaculture System (FBBN-CAS)
Three identical fluidized bed bottle nursery (FBBN) systems in a closed aquaculture system (CAS) were developed for this study. Each FBBN system (
Figure 1) was composed of cylinder-conical acrylic bottles (transparent; a total volume of 1.26 L with 0.9 L useful volume; experimental unit = EU), each EU with a shut-off valve (SOV; glass marble in the bottom of the bottle), two ball valve (BV) and one flowmeter (FW) coupled in the bottom, and a drain in the top of each bottle (BDR); a wood rack to fix the bottles and a PVC water drainer; a sump tank (SUMP; fiberglass; 664 L) with a magnetic pump (MP; Boyu, 5500 L.h
−1); a distribution tank (Dtank; carboy; 20 L; steady head); and a feeding tank (Ftank; fiberglass; 250 L) with a peristaltic pump (PP; Seko Tekna EVO803; 20–54 L.h
−1). The total volume of the system was 685 L. For the stocking density experiment (I), one FBBN-CAS system with three EUs (n = 3) for each treatment was used, totaling nine EUs randomly distributed in the FBBN-CAS system. For experiments with diet (II and III), three identical FBBN-CAS systems were used, each with four EUs (n = 4) randomly distributed in the system.
Seawater (filtered at 1 µm and sterilized with UV) was pumped from the sump tank to the distribution tank (highest level in the system) by gravity distribution through a pipe (lowest level in the system) to the bottom of each bottle, creating an ascendant flow, going from the bottom of the bottle, through the seeds, to the top drainers and returning to the sump tank by gravity. The distribution tank has an overflow. Drain microalgae were pumped (140 mL.min
−1) from the feed tank by the peristaltic pump to the distribution tank. The flow was regulated through a flowmeter to maintain the seeds in suspension in the bottle. The flow of the inlet seawater in the bottles was fixed to be the same for all treatments in each experiment and regulated according to the seed’s growth (
Table 1).
FBBS-CAS daily handling consisted of seawater (sump tank) and feed (feeding tank) exchange. For that, first, the shut-off valve of each bottle was closed to avoid seed escape, and then the pumps (magnetic and peristaltic) were turned off. The seawater from the sump tank and the feeding tank were drained, and both tanks were cleaned with fresh water before being refilled with seawater (sump tank) and microalgae (feeding tank). Before and after seawater exchange, the temperature (infrared sensor;
Figure 2), salinity (refractometer: Kasvi), and pH (pHmeter; Alfakit AT-350) of the sump tank for each experiment were registered (
Table 1).
2.2. Experiment I: Stocking Density (Crassostrea Gasar)
In experiment I, three initial stocking densities (D15, a stocking density of 15 seeds.mL−1 (20 mL of seeds; 2.2% of the total bottle volume occupation); D30, a stocking density of 30 seeds.mL−1 (40 mL of seeds; 4.4% of the total bottle volume occupation); and D60, a stocking density of 60 seeds.mL−1 (80 mL of seeds; 8.8% of the total bottle volume occupation)) of C. gasar seeds (1.98 ± 0.31 mm of shell height) in FBBS-CAS were tested. Each stocking density treatment was calculated as the percentage of the useful bottle volume filled with seeds. Experiment I lasted for 29 days, being T0 at the beginning of the experiment (planting day) and 29 days at the end (T29).
The seed diet during the experimental period was composed of two microalgae species,
Isochrysis galbana (Parke 1949) (Iso) and
Chaetocheros muelleri (Lemmermann 1898) (Cm), with a ratio of 30: 70 (Iso: Cm). The microalgae concentration started at 12 × 10
4 cells.mL
−1 (1 to 5 days of the experiment), and increased to 15 × 10
4 cells.mL
−1 (6 to 17 days), 20 × 10
4 cells.mL
−1 (18 to 22 days), and 22 × 10
4 cells.mL
−1 (23 to 30 days) according to the seed growth. The microalgae concentration was calculated using the total volume system (685 L). The microalgae concentration used in this experiment was chosen for the LMM protocol for
C. gasar seeds maintenance. Daily, the residual microalgae concentration in the outlet seawater from the bottles was monitored (
Table 1).
2.3. Experiment II: Diet (Crassostrea Gasar)
In experiment II,
C. gasar seeds (1.77 ± 0.12 mm of shell height) were used to test three bialgae diets: IC, Iso, and Cm; IN, Iso, and
Nannochloropsis oculata (Hibberd 1981) (N); and RC,
Rhodomonas salina (Hill & Wetherbee 1989) (R), and Cm; with the proportion 1:1 of each microalgae species. The microalgae quantities in each treatment were calculated for 10% of the total seed whole weight (fresh weight) [
16]. Weekly, the total microalgae quantities were adjusted to the total seed whole weight, maintaining the feed in 10% of the biomass. Experiment II lasted for 29 days. Each experimental unit was planted with 10 mL of seeds (7.5 seeds.mL
−1). Daily, the residual microalgae concentration in the outlet seawater from the bottles was monitored (
Table 1).
2.4. Experiment III: Diet (Crassostrea Gigas)
In experiment III,
C. gigas seeds (1.68 ± 0.14 mm of shell height) were used to test three diets, two monoalgae diets (I: 100% of Iso; and N: 100% of N) and one bialgae diet (IN: 50% of Iso and 50% of N). The microalgae quantities in each treatment were calculated for 10% of the total whole weight of the seeds [
16]. Weekly, the total microalgae quantities were adjusted to the total seed fresh weight, maintaining the feed at 10% of the total seed fresh weight. Experiment III lasted for 21 days. Each experimental unit was planted with 10 mL of seeds (7.5 seeds.mL
−1). Daily, the residual microalgae concentration in the outlet seawater from the bottles was monitored (
Table 1).
The dried microalgae weight for
I. galbana and
R. salina used in the present study is cited by Brown [
14]; for
N. oculata, we considered the dried weight of
Nannochloropsis-like sp. CS-246 cited by Brown [
14], and for
C. muelleri, the dried weight is cited by Helm et al. [
7].
2.5. Data Collection and Statistical Analysis
For data collection (
Table 2), the seed number (total live seeds in each EU of each treatment) and survival (survival in each time in each EU of each treatment) in experiments I and II were measured after 14 and 29 days (T14 and T29, respectively) and in experiment III after 14 and 21 days (T14 and T21, respectively). For seed number quantification, the total volume of seeds from each EU for each treatment was measured, and after that, the seeds were sieved in four screen mesh (1, 2, 3, and 4 mm). Three samples (n = 3) from each screen (0.5 mL for the seeds retained in the screen 1 mm and below 1 mm, and 2.5 mL for the seeds retained in the screens 2, 3, and 4 mm) were taken. The sum of the number of live seeds from each screen was calculated to obtain the total number of seeds per EU. The seed survival (%) was quantified in each time sample (i.e., seed survival in T14 in relation to T0, seed survival in T29 in relation to T14 for experiments I and II, seed survival in T14 in relation to T0, and seed survival in T21 in relation to T14 for experiment III).
For seed growth analysis in the experiment with stocking densities (experiment I), the total volume (TV) of live seeds, the increase in the volume (IV) of seeds, and the percentage of seeds by screen (PSS) were quantified. IV was defined as the increase in the total volume of seeds in a container as a measurement of oyster growth. In the C. gasar diet experiment (experiment II), the seed growth per treatment was analyzed with TV, total seed whole weight (TWW) in each EU, and individual seed whole weight (IWW) at T14 and T29. For C. gigas diet experiment (experiment III), the seed growth per treatment was analyzed with TV, TWW, and IWW at T14 and T21, and shell height and shell length at T7, T14, and T21.
For TV per each EU in each treatment measurement graduated test tubes were used, and IV, the increase in the total volume (times more volume) of seeds compared to T0, was calculated according to Equation (1).
where
IV: increase in volume (times more volume of seeds than in T0)
TV: total volume of seeds in each EU at each time (T14 and T29 for experiments I and II and at T14 and T21 for experiment III; mL) for each treatment;
iV: initial volume of seeds planted at T0 (mL)
To analyze PSS, the following five size classes were used: (i) <#1: the seeds not retained in the screen of 1 mm (seeds < 1 mm); (ii) #1–2: the seeds retained the screens of 1 mm (seeds ≥ 1 mm and < 2 mm); (iii) #2–3: the seeds retained in between the screens of 2 mm (seeds ≥ 2 mm and < 3 mm); (iv) #3–4: the seeds retained in between the screens of 3 mm (seeds ≥ 3 mm and < 4 mm); and (v) ≥#4: the seeds retained in the screen of 4 mm (seeds ≥ 4 mm). These five size classes were used to calculate seed growth in total volume (TV). The percentage of seeds in each size class (<#1, #1–2, #2–3, #3–4, and ≥#4) was calculated with the total seed number in each size class and the total seed number per EU.
For TWW quantification, all animals from each EU were retained in a sieve (230 µm) and dried for 1 h over napkins (napkins were changed every 15 min to continue retaining water). They were then weighted (total whole weight) in an analytical balance (with a resolution of 0.001 g; Shimadzu, UX4200H). After weighing, seeds from each EU returned to their own bottle to continue the experiment.
For seed shell height and shell length, a sample (n = 30) from each EU for each treatment was tacked, and measurement was performed in microscopy (Leica; using software LAZ EZ 3.0.0) and stereomicroscope (Leica 4D) according to the size of the seeds.
Fluidization velocity (FV; cm·s
−1), defined as the velocity that promotes oyster seed fluidization, was calculated for experiments II and III. According to Equation (2), the fluidization velocity was calculated for each flow in each treatment at T0, T14, and T29 (experiment II) and at T0, T14, and T21 (experiment III). The fluidization velocity was used for linear regression analyses.
where
FV: fluidization velocity (cm·s−1)
Q: flow (cm3.s−1) measured in the flowmeter
A: cross-sectional area of the bottle (cm2)
Seed specific weight (kg·m
−3;
Table 1) was calculated for each species using all data from each EU for experiment II (data from T0, T14, and T29; n = 28) and for experiment III (data from T0, T14, and T21; n = 36).
Seed number, survival, TV, IV, PSS, TWW, IWW, FV, shell height, and shell length data were tested for the basic assumptions for analysis of variance (ANOVA) using the Shapiro–Wilk test for the normality of residues and Levene’s test (for data with two factors) and Bartlett’s test (for data with one factor) for the homogeneity of variance. Pairwise comparisons of stocking density and sampling time means were carried out using Tukey’s test (p < 0.05) for parametrical data, the Wilcoxon test, and the Permutation with t-test for nonparametric data. The fluidization velocity was calculated and linear regression analysis was performed to evaluate the relationship between FV (y-axis) and TWW (x-axis) using all data at T0, T7, T14, T21, and T29 (experiment II) and at T0, T7, T14, and T21 (experiment III) for each flow. All statistical tests were performed in RStudio. The data of specific weight were not used for statistical analysis.
4. Discussion
The seeds of oysters
C. gasar and
C. gigas showed high zootechnical performance in the fluidized bed bottle nursery in closed aquaculture system (FBBN-CAS) system used in the present study. The fluidized bed bottle system promotes faster oyster growth than the downwelling system [
19]. The FBBN-CAS system designed for this study and flow used promote good conditions for seed development, where the seeds were constantly exposed to feed, observed by the microalgae concentration in the FBBN system before daily handling and by the constant biodeposits removed from the bottle observed in the outlet promoted by the seawater flow.
The fluidization velocity of the upward flow used in this study maintained the seeds fluidized in the bottle by visual analysis and demonstrated by the linear regression analysis was significant (with R-square values up to 80%). In the present study, the seeds of
C. gasar with a shell height of 4.0 ± 1.7 mm (D60; experiment I) were fluidized with a velocity of 2.5 cm·s
−1 and
C. gigas with a shell height of 3.5 ± 0.4 mm (IN; experiment III) fluidized with a velocity of 1.5 cm·s
−1, respectively. In a study developed by Ver and Wang [
10] with
C. virginica (6.5 mm of shell height), similar velocity (2 and 2.5 cm·s
−1) was described as velocity at minimum fluidization maintained oyster seeds fluidized. The standardization of the FV by the seed TWWs in experiments II and III showed no variation between values, corroborating that the fluidization velocity used in the present study was adequate for the FBBN system tested.
The fluidization velocity of C. gasar and C. gigas in the FBBN system can be obtained from the linear regression equation presented in the present study with the TWW of seeds or by using specific weights to calculate TWW if the seed volume is known. The seeds of C. gasar showed a higher specific weight than C. gigas. More studies are suggested to evaluate the specific weight of this species in earlier seed stages and in different nursery culture systems.
For C. gasar, the initial bottle seed volumes with all tested stocking densities (D15, D30, and D60) can be feasible. The density of D60, which represents 8.8% of the total bottle volume, produces more seeds per bottle compared to D30 and D15, which represent 4.4% and 2.2% of the total bottle volume, respectively. Despite these higher seed numbers per bottle and consequently the higher total volume of seeds in the initial stocking density D60, oyster seeds in the density D15 showed more animals in the size class of #2–3 and #3–4 than in D60, suggesting that animals after 29 days grew more with the initial bottle area occupation of 2.2%. Both results are interesting for seed production, depending on the hatchery objective. If the aim is to produce a higher seed number or the hatchery has small infrastructures, higher initial stocking densities can be used. However, if the proposal is to produce a higher seed size, a low (2.2% of the bottle volume occupation) initial stocking density is recommended.
Higher growth in lower densities can be related to algae availability and feeding behavior in the bottle due to the relation between water flow and the number of seeds in each bottle. According to James [
20], flow is more critical for oyster growth than population density. It could be possible that there was competition for food, even when residual algae was observed after each management. That flow in the high density promoted the fluidization of the seeds. Feeding rates and scope for growth analysis could help better understand seed growth dynamic in the different stocking densities tested.
Bialgae and monoalgae diets tested in the present study showed no effects on the seed’s survival and number, though these diets affected the seed’s growth. The bialgae diets with microalgae
N. oculata improved the total volume of the seeds and increased the volume for both species (
C. gasar and
C. gigas). Seed growth of both oyster species with a bialgae diet of
I. galbana and
N. oculata was also observed by the high seed weight (total whole weight and individual whole weight) and shell height and shell length for both oyster species (
C. gasar and
C. gigas). The seed growth of both oyster species (
C. gasar and
C. gigas) observed in the bialgae diet of
I. galbana with
N. oculata can be related to the nutritional contribution of
N. oculata. Analysis of fatty acid of
N. oculata retorted that it is a microalgae rich in fatty acid, as in eicosatetraenoic acid (ETA 20:4n-3; [
21]), eicosapentaenoic acid (20:5n-3; [
22]) and palmitic acid (C16:0; [
22]). Ohse et al. [
23] observed that
N. oculata has more total lipid content than
C. muelleri, and Sühnel et al. [
24] observed that
I. galbana has more total lipid content than
C. muelleri.
The bialgae diet, compared to the monoalgae diet, is preferred for better bivalve nutrition; however, even though feed was calculated by biomass as in experiment II, the appropriate selection of microalgae species for algae combination is important for better seed growth. Although Brown et al. [
14] did not obtain good results using a monoalgae diet of
Nannochloropsis-like sp. for
C. gigas spat diet, in the present study, the monoalgae diet with the microalgae species
N. oculate showed better zootechnical performance compared to the monoalgae diet with
I. galbana for
C. gigas.
The diet of
I. galbana with
C. muelleri did not provide the same nutritional value for the seeds to grow compared with
N. oculata, as can be observed in seed weight growth with
C. gasar. Lagreze et al. [
25] observed that different combination of microalgae species in a bialgae diet promotes different survivals and shell growth of the clam
Anomalocardia brasiliana (Gmelin 1791) larvae.
The combination of
I. galbana and
N. oculata was shown to be appropriate for both oyster species (
C. gasar and
C. gigas). Already for the clam
A. brasiliana, Lagreze et al. [
25] suggest a combination of
N. oculata with
C. muelleri, Pavlova lutheri (Green 1975; syn
Diacronema lutheri) with
C. calcitrans, and P. lutheri with
C. muelleri. There is no one good microalgae combination for all bivalve species, but for each species and life cycle stage, this combination of two or more algae species in the diet needs to be evaluated. Diet of
I. galbana with
C. muelleri (IC) and
R. salina with
C. muelleri was unsuitable for
C. gasar, with lower weight growth. However, if this microalgae species is the only species available, seed survival will not be affected by these diets (IC and RC) but will grow lower. For
C. gigas, the monoalgae diet of
I. galbana and
N. oculata also promotes lower seed weight and shell growth than the bialgae diet.
Seed growth showed an increase in volume for the seeds fed with N. oculata compared to the seeds fed with I. galbana. However, the differences in seed volumes between both treatments are very low, as both monoalgae diets are not recommended if the hatchery objective is seed growth. However, if only one microalgae species is available, I. galbana and N. oculata can be used as monoalgae diets without affecting seed survival.
The reduction in seawater temperature, caused by cold weather (wintertime), observed from T14 to T21 in experiment III could explain the increasing residual algae in the treatments with
N. oculata (IN and N). This fact can be related to the effect of temperature on seed clearance rate. Casas et al. [
26] observed a lower clearance rate for
C. virginica at 10 °C, compared to 20 °C and 30 °C.
The high survival rates observed in the present study for
C. gasar (from 88 to 95%) and for
C. gigas (from 82 to 96%) were also reported for other oyster species in the nursery phase (i.e.,
C. gigas, from 75 to 98%; and
O. edulis, from 82 to 87%; [
27]). The growth rate also demonstrated that the present configuration of the system is a good alternative for hatchery operation, reinforcing that FBBN is recommended to reduce hatchery space and optimize water use for oyster seed production. For
C. gasar, the present study showed that the initial stocking density of 8.8% can produce high seed numbers, and the diet of
I. galbana and
N. oculate high seed growth for
C. gasar and
C. gigas in the nursery phase using the FBBN-CAS system.