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Article

Changes in Physical Parameters of CO2 Containing Impurities in the Exhaust Gas of the Purification Plant and Selection of Equations of State

1
Southwest Oil & Gas Field Company of CNPC, Chengdu 610056, China
2
School of Oil & Natural Gas Engineering, Southwest Petroleum University, Chengdu 610500, China
*
Author to whom correspondence should be addressed.
Fluids 2025, 10(8), 189; https://doi.org/10.3390/fluids10080189
Submission received: 21 April 2025 / Revised: 16 July 2025 / Accepted: 21 July 2025 / Published: 23 July 2025

Abstract

CO2 transport is a crucial part of CCUS. Nonetheless, due to the physical property differences between CO2 and natural gas and oil, CO2 pipeline transport is distinct from natural gas and oil transport. Gaseous CO2 transportation has become the preferred scheme for transporting impurity-containing CO2 tail gas in purification plants due to its advantages of simple technology, low cost, and high safety, which are well suited to the scenarios of low transportation volume and short distance in purification plants. The research on its physical property and state parameters is precisely aimed at optimizing the process design of gaseous transportation so as to further improve transportation efficiency and safety. Therefore, it has important engineering practical significance. Firstly, this paper collected and analyzed the research cases of CO2 transport both domestically and internationally, revealing that phase state and physical property testing of CO2 gas containing impurities is the basic condition for studying CO2 transport. Subsequently, the exhaust gas captured by the purification plant was captured after hydrodesulfurization treatment, and the characteristics of the exhaust gas components were obtained by comparing before and after treatment. By preparing fluid samples with varied CO2 content and conducting the flash evaporation test and PV relationship test, the compression factor and density of natural gas under different temperatures and pressures were obtained. It is concluded that under the same pressure in general, the higher the CO2 content, the smaller the compression factor. Except for pure CO2, the higher the CO2 content, the higher the density under constant pressure, which is related to the content of C2 and heavier hydrocarbon components. At the same temperature, the higher the CO2 content, the higher the viscosity under the same pressure; the lower the pressure, the slower the viscosity growth slows down. The higher the CO2 content at the same temperature, the higher the specific heat at constant pressure. With the decrease in temperature, the CO2 content reaching the highest specific heat at the identical pressure gradually decreases. Finally, BWRS, PR, and SRK equations of state were utilized to calculate the compression factor and density of the gas mixture with a molar composition of 50% CO2 and the gas mixture with a molar composition of 100% CO2. Compared with the experimental results, the most suitable equation of state is selected as the PR equation, which refers to the parameter setting of critical nodes of CO2 gas transport.

1. Introduction

Recently, China’s energy policies have undergone restructuring. In this context, there will be substantial growth in natural gas consumption. Simultaneously, more carbon dioxide emissions will arise in sectors such as coal-to-chemicals and power generation. Carbon capture and storage (hereinafter referred to as CCS) technology is acknowledged as the most viable solution to implement CO2 emission reduction globally [1,2,3,4]. Pipeline transport of CO2 is extremely crucial to the CCS technology chain [5,6,7]. In 1984, Texaco, an American company, pioneered building the CO2 gas transport pipeline worldwide, with the objective of testing CO2-EOR at Paradis [8]. In 1986, the Bairoil Oilfield in Wyoming, USA, commenced injecting carbon dioxide. The criteria for CO2 transport in this pipeline are as follows: CO2 ≥ 98 mol%, N ≤ 0.5 mol%, and CH4 = 1–1.5 mol% [9]. Beaver Creek [10] is one of the deepest CO2 enhanced oil recovery (EOR) projects in the United States. In July 2008, the project commenced operations through gas flooding. The Quest project is the inaugural commercial-scale carbon capture and storage project in the heavy oil industry [11]. The United States has amassed over 30 years of experience in CO2 pipeline transport. Canada, Norway, and other countries have also carried out relevant work. However, China is still in the initial stage. Most of the CO2 pipelines that have been operated only support short-distance transport, and most of them are used for oilfield EOR. There are no long-distance CO2 transport pipelines [11,12,13,14,15,16,17]. The overall costs would be substantially reduced if modifications were made to existing pipelines [18,19]. Concerning gas-phase pipeline transport, there are low specifications for pipeline materials, CO2 impurities, and pressure ratings. Gas-phase pipeline is safe and suitable for short-distance and low-volume transport [20,21]. Hence, the CO2 containing impurities in the exhaust gas of the purification plant can be transported via the gas-phase pipeline.
Natural gas and oil transport pipelines have functioned securely and efficiently for decades, demonstrating high-level security and reliability and thereby serving as a reference for CO2 pipeline transport in some measure. However, CO2 still shows specificity towards natural gas and oil owing to their distinct physical properties. There are, inevitably, other gas impurities (e.g., SOX, NOX, O2, H2S, N2, etc.) present in CO2 transport pipelines [22,23]. Unlike oil and gas transport pipelines, CO2 fluid acts as the predominant phase in CO2 transport pipelines. The interaction with other impurities in the pipeline and the changes in physicochemical properties with the environment markedly differ from those of oil and gas pipelines. Moreover, significant disparities exist in CO2 pipeline transport with different phases [24] and impurity effects [25]. So far, several problems still exist in CO2 pipeline transport [26,27]: there is notably insufficient research exploring the effects of the phase transition mechanism and thermodynamic properties of CO2 containing impurities on fracture extension. Most of the research models ignore the effect of impurities.
The mechanism of impurity influence is investigated regarding the possible presence of gas impurities, such as H2O, N2, H2, CO, COS, and H2S, in the tail gas of the purification plant. The prediction error of Span and Wagner [28] for physical properties such as phase boundary, critical point, density, and heat capacity of pure CO2 is less than 0.1%, which provides a reference system for the study of the influence of impurities. Fenghour et al. [29] collected and summarized the viscosity data containing impurity CO2 and found that the ranking of the influence of impurities on viscosity was H2O > H2S > CH4 > N2. Kontogeorgis and Folas [30] found that polar impurities (such as H2O, SO2) need to introduce association terms or polarity correction. The binary interaction parameters of light gas impurities (N2, CH4) are strongly correlated with the differences in molecular size. Li and Jakobsen [31] found in their research that when H2O > 500 ppm, the critical trajectory was significantly changed, increasing the critical pressure by 10–15%. H2O enhances the viscosity of the mixture through a hydrogen bond network. Gernert and Span [32] developed a CO2 mixture model containing H2O, N2, and O2 (EOS-CG) and concluded that light gas impurities reduced the Joule–Thomson coefficient, which might affect the cooling rate of the pipeline. Ahmadi and Chapoy [33] concluded that H2S causes the critical temperature of CO2 to rise and the critical pressure to drop. The H2S-CO2 mixture is prone to forming eutropic points, which leads to difficulties in phase separation.
Therefore, studying the physical property and state parameters of impurity-containing CO2 tail gas from purification plants is of crucial importance, as it directly determines the safety and efficiency of pipeline transportation. Impurities can significantly alter the phase behavior of CO2 mixtures, helping to avoid the formation of liquid slugs or solid blockages in the pipeline during transportation. They also affect key transportation parameters, ensuring the accuracy of pressure drop calculations and the selection of power equipment. Moreover, they are related to the risk of material corrosion, guiding the setting of dehydration depth and anti-corrosion measures. Mastering these physical properties forms the basis for scientifically setting core parameters of the pipeline, such as pressure, temperature, and flow rate, thereby ensuring the safe and stable operation of the entire transportation system.

2. Characteristics of Components Before and After Carbon Capture in the Exhaust Gas of X Purification Plant

2.1. Components of Hydrodesulfurization Exhaust Gas

The exhaust gas captured by the X Purification Plant, after undergoing hydrodesulfurization, generally has a CO2 content below 50% and contains a large number of impurities. The components of exhaust gas in the X Purification Plant are presented in Table 1:
By analyzing the components of the exhaust gas of the company’s X Purification Plant, we discovered that the exhaust gas exhibits a moderate to low-level concentration of CO2 and a substantial presence of N2. Additionally, there may be impurities such as H2O, H2S, COS, CO, and H2 in the exhaust gas, and H2O accounts for a higher proportion. During transportation, CO2 hydrates are highly prone to forming, rendering direct pipeline transport infeasible. Thus, it is vital to conduct carbon capture on the exhaust gas to eliminate impurities and acquire high-purity CO2.

2.2. Components After Carbon Capture

Prior to transportation, the captured CO2 shall undergo the purification and drying treatment process. In general, the CO2 concentration can exceed 95% with minimal impurity content. The components of CO2 after carbon capture are shown in Table 2:
In the CO2 mixture after carbon capture, the molar composition of CO2 exceeds 98%, with the majority of impurities removed. There remain only trace amounts of gas impurities like N2, H2O, H2S, COS, CO, H2, and light hydrocarbons.

3. Phase State and Physical Property Test of CO2 Gas Containing Impurities

3.1. Experimental Test Samples and Methods

3.1.1. Experimental Test Sample

The experimental gas was synthesized by a laboratory using captured CO2 and natural gas purified by the X Purification Plant. Fluid samples with various CO2 content were prepared using six gases, including 10% CO2, 30% CO2, 50% CO2, 70% CO2, 90% CO2, and pure CO2. Natural gas components with varying CO2 content were measured through gas chromatography, as seen in Table 3:

3.1.2. Experimental Setup and Testing Methods

Utilizing the flash evaporation test and PV relationship test, the physical property parameters, including viscosity, compression factor, and density of natural gas at various temperatures and pressures, can be obtained. The natural gas PVT experimental test was carried out in the JEFRI mercury-free high-temperature and high-pressure formation fluid analyzer with an observation window developed and produced by the DBR Company of Canada (Hamilton, ON, Canada). This process mainly consists of an injection pump system, a PVT cylinder, a flash separator, a density meter, a temperature control system, a gas chromatograph, an electronic balance, and a gas booster pump. The experimental setup and process are shown in Figure 1 and Figure 2.
The experimental tests were performed in accordance with China’s oil and gas industry standard ISO 20486:2017 [34]. In terms of error control, we reduce non-representative errors from the sampling source, strictly follow the experimental standards, and ensure that the experimental conditions, operators, and data processing logic are traceable.

3.2. Experimental Results and Physical Property Trends of Compression Factor

3.2.1. Experimental Results

For exhaust gas containing impurities with a temperature range of 0~60 °C, CO2 content of 10~100%, and a pressure range of 1~33 MPa, the compression factor changes are illustrated in Figure 3:

3.2.2. Compression Factor Changes in CO2 Containing Impurities

(1)
The compression factor diminishes with the rising pressure and subsequently increases after reaching the critical value.
(2)
The lower the temperature, the smaller the critical compression factor for a given CO2 content, and the lower the critical pressure when the critical compression factor is reached.
(3)
At a constant temperature, the higher the CO2 content, the smaller the compression factor when the critical pressure is reached. Typically, the higher the CO2 content at the same pressure, the smaller the compression factor. Comparatively, the compression factor of pure CO2 is higher than that of 90% CO2 at 20 °C and 0 °C under the same pressure (provided that the pressure exceeds 15 MPa and 5 MPa, respectively) due to the fact that 90% CO2 contains more C2 and heavier components.

3.3. Experimental Results and Physical Property Trends of Density

3.3.1. Experimental Results

For exhaust gas containing impurities with a temperature range of 0~60 °C and a CO2 content of 10~100%, the density changes at a pressure range of 1~33 MPa are depicted in Figure 4:

3.3.2. Density Changes of CO2 Containing Impurities

(1)
As pressure escalates, density rises at a faster rate, followed by a gradual deceleration.
(2)
The density of a given CO2 content is higher at lower temperatures.
(3)
At a constant temperature, for gas mixtures excluding pure CO2, higher CO2 content leads to a higher density under the same pressure. This phenomenon is linked to the presence of C2 and heavier hydrocarbons in the exhaust gas from purification plants.

3.4. Experimental Results and Physical Property Trends in Viscosity

3.4.1. Experimental Results

For exhaust gas containing impurities with a temperature range of 0~60 °C, CO2 content of 10~100%, and a pressure range of 1~33 MPa, the viscosity changes are illustrated in Figure 5:

3.4.2. Viscosity Changes of CO2 Containing Impurities

(1)
Viscosity increases with pressure, with the growth rate changing from slow to fast, then slowing again.
(2)
The lower the temperature, the higher the viscosity of the given CO2 content under the same pressure, and the lower the pressure at which viscosity growth slows.
(3)
At the same temperature, the higher the CO2 content, the higher the viscosity under the same pressure, and the lower the pressure at which viscosity growth slows.

3.5. Experimental Results and Physical Property Trends of Specific Heat at Constant Pressure

3.5.1. Experimental Results

For the exhaust gas containing impurities with a temperature range of 0~60 °C, CO2 content of 10~100%, and a pressure range of 1~33 MPa, the changes of specific heat at constant pressure are seen in Figure 6:

3.5.2. Changes in Specific Heat at Constant Pressure of CO2 Containing Impurities

(1)
Specific heat at constant pressure increases and then decreases with the increase in pressure.
(2)
The lower the temperature for a given CO2 content, the specific heat at constant pressure initially increases and subsequently decreases.
(3)
At the same temperature, the higher the CO2 content, the higher the specific heat at constant pressure under the same pressure; as the temperature decreases, the CO2 content of the highest specific heat at constant pressure decreases.

4. Calculation and Evaluation of Equations of State

The state equations used most commonly, namely BWRS (Benedict–Webb–Rubin–Starling), PR (Peng–Robinson Equation of State), and SRK (Soave–Redlich–Kwong), are selected. Their characteristics, applicability, and formulas are shown in Table 4.
In the formula, P represents the system pressure, kPa. R represents the gas constant, which is taken as 8.3143 J/(mol·K); T represents the gas temperature, K. In the BWRS equation, ρ represents the molar density of the gas, kmol/m3. A0, B0, C0, D0, a, b, c, d, α , and γ represent the parameters in the BWRS equation. In the SRK equation, v represents molar volume, m3/mol; a1, b1, and α 1 are related to the critical parameters and eccentricity factor of the fluid. In the PR equation, Vm represents the specific volume of the fluid, m3/mol. a2 and b2 are related to the critical parameters and eccentricity factor of the fluid.

4.1. Basic Parameters and Error Calculation Methods

The BWRS, SRK, and PR equations of state were employed to calculate the compression factor and density of gas mixtures with a molar composition of 50% CO2 and 100% CO2. The results derived from the equation of state are juxtaposed with the experimental findings (the average value of five physical parameter experimental analyses conducted under each boundary condition is taken as the experimental result). The equation of state yielding results nearest to the experimental values is selected for subsequent calculation. The calculated components are presented in Table 3.
The relative error is used to conduct a comparative analysis of the calculated values of each physical parameter formula and the experimental results, thereby quantifying the calculation accuracy of the three physical equations. The relative error of a single sample point is the difference between the calculated value and the average of the experimental values divided by the average of the experimental values. The specific calculation formula is as follows:
δ = x p x ¯ x ¯
where δ is the relative error, xp is the physical parameter calculated by the physical equation, and x ¯ is the experimental average value corresponding to this physical parameter.

4.2. Compression Factor Calculation

The BWRS, PR, and SRK equations of state were utilized to calculate the compression factor of gas mixtures with a molar composition of 50% and 100% CO2. The results obtained using each equation of state are compared with the experimental results at different temperatures as follows:

4.2.1. Calculation and Evaluation of Compression Factor of 50% CO2

The relative error between the compression factor of 50% CO2 calculated by different equations of state and the experimental results at different temperatures is shown in Figure 7:
With a molar composition of 50% CO2, the relative errors are 2.28~9.58%, 34.45~67.51%, and 5.21~14.82%, respectively, when calculating the compression factor using the PR, SRK, and BWRS equations of state.

4.2.2. Calculation and Evaluation of Compression Factor of 100% CO2

The relative errors between the compression factor of 100% CO2 calculated by different equations of state and the experimental results at different temperatures are shown in Figure 8:
With a molar composition of 100% CO2, the relative errors are 34.04~57.54%, 34.45~67.51%, and 32.05~65.37%, respectively, when calculating the compression factor using the PR, SRK, and BWRS equations of state.

4.3. Density Calculation

4.3.1. Calculation and Evaluation of Density of 50% CO2

The relative errors between the density of 50% CO2 calculated by different equations of state and the experimental results at different temperatures are shown in Figure 9:
With a molar composition of 50% CO2, the relative errors of density are 2.47~35.19%, 5.44~58.71%, and 3.37~50.40%, respectively, when calculating the density through the PR, SRK, and BWRS equations of state.

4.3.2. Calculation and Evaluation of Density of 100% CO2

The relative errors between the density of 100% CO2 calculated by different equations of state and the experimental results at different temperatures are illustrated in Figure 10:
With a molar composition of 10% CO2, the relative errors of density are 2.82~9.72%, 11.15~18.15%, and 11.15~18.15%, respectively, when calculating the density through the PR, SRK, and BWRS equations of state.

4.4. Viscosity Calculation

The BWRS, PR, and SRK equations of state were leveraged to compute the viscosity of gas mixtures with a molar composition of 50% CO2 and 100% CO2. The results derived from each equation of state are compared with the experimental results at different temperatures as follows:

4.4.1. Calculation and Evaluation of Viscosity of 50% CO2

The relative errors between the viscosity of 50% CO2 calculated by different equations of state and the experimental results at different temperatures are shown in Figure 11:
When the molar composition of CO2 is 50%, the average errors of viscosity are 0.50~9.32% when calculating the viscosity through the BWRS equation of state, while the PR and SRK equations of state demonstrate similar errors, averaging between 6.48% and 25.25%. Additionally, the calculation accuracy is higher in the temperature range of 0~50 °C.

4.4.2. Calculation and Evaluation of Viscosity of 100% CO2

The relative errors between the viscosity of 100% CO2 calculated by different equations of state and the experimental results across different temperatures are shown in Figure 12:
When the molar composition of CO2 is 100%, the calculated results of the PR and SRK equations of state are close to the experimental results. Their calculation accuracy surpasses that of the BWRS equation of state at the temperature range of −1.11 °C~54.44 °C. Once the temperature exceeds 54.44 °C, the calculation accuracy of the BWRS equation of state is higher. At temperatures ranging from −1.11 °C to 54.44 °C, the average calculation errors of the PR and SRK equations of state range from 4.06% to 13.28%, while the calculation error of the BWRS equation of state varies between 6.37% and 33.77%. However, with the increase in temperature, the calculation errors of the PR and SRK equations of state escalate significantly, whereas the calculation error of BWRS diminishes at 60 °C.

4.5. Calculation of Specific Heat at Constant Pressure

4.5.1. Calculation and Evaluation of Specific Heat at Constant Pressure of 50% CO2

When the molar composition of CO2 is 50%, the relative errors between the specific heat at constant pressure calculated by several equations of state and the experimental results at different temperatures are shown in Figure 13:
When the molar composition of CO2 is 50%, the relative errors of the SRK equation of state vary between 0.53% and 3.15%. The calculation error of the PR equation of state is marginally greater than that of the SRK equation of state, with an average relative error range of 1.26~4.43%. The BWRS equation of state has the lowest calculation accuracy, with an average relative error range of 1.41~1.37%. The calculation error is the largest in the low-temperature zone, and the calculation error decreases progressively with rising temperature.

4.5.2. Calculation and Evaluation of Specific Heat at Constant Pressure of 100% CO2

The relative errors between the specific heat at constant pressure of 100% CO2 calculated by different equations of state and the experimental results at various temperatures are seen in Figure 14.
When the molar composition of CO2 is 100%, the relative errors of the SRK equation of state vary between 6.31% and 16.91%. The average relative error of the PR equation of state ranges from 6.74% to 17.36%. At low-temperature and high-pressure conditions, the calculated results of the BWRS equation of state are abnormal. The main reason for the anomaly might be that the BWRS equation is close to the pseudo-critical point of the mixture at low temperature and high pressure, and the error of the specific heat at constant pressure in the CO2 critical zone is greater than 50% [28]. In addition, the 11 parameters of BWRS are usually fitted based on medium- and low-pressure experimental data. In the unfitted low-temperature and high-pressure zone, the parameter combination may cause the function related to the specific heat at constant pressure to lose its physical significance. Excluding the abnormal calculation points, the average relative error range is 4.77~16.25%.

4.6. Summary

(1)
Error between compression factor and experimental data
The PR, BWRS, and SRK equations of state were utilized to calculate the error between the compression factor and the experimental data at different temperatures. The findings indicate that when the molar composition of CO2 is either 50% or 100%, the calculated results of the PR equation of state closely align with the experimental results.
In addition, the relative errors in the calculated results of the PR, BWRS, and SRK equations of state diminish as temperature rises. The relative error of the calculated results for the 50% CO2 molar composition is minimal when compared to the 100% CO2 molar composition.
(2)
Error between density and experimental data
The PR, BWRS, and SRK equations of state were applied to calculate the error between the density and the experimental data at different temperatures. The findings demonstrate that the relative error of the calculated results of the PR equation of state is minimum when the molar composition of CO2 is either 50% or 100%.
(3)
Error between viscosity and experimental data
The PR, BWRS, and SRK equations of state were applied to determine the relative errors between viscosity and experimental data across different temperatures. The findings show that the calculated result of the BWRS equation of state is enhanced when the molar composition of CO2 is 50%. When the molar composition of CO2 is 100%, the calculated results of the PR and SRK equations of state closely align with the experimental results.
When the molar composition of CO2 is 50% or 100%, the calculation error increases rapidly once the calculation temperature exceeds 50 °C.
(4)
Error between specific heat at constant pressure and experimental data
The PR, BWRS, and SRK equations of state are applied to calculate the relative errors between the specific heat at constant pressure and the experimental data at different temperatures. The findings suggest that the calculated result of the SRK equation of state is more accurate when the molar composition of CO2 is 50%. However, the calculation accuracy of the PR equation of state is close to that of the SRK equation of state.
(5)
Results summary
When calculating the compression factor, density, and specific heat at constant pressure, the results obtained through the PR state equation are closest to the experimental values, and its accuracy increases with the rise in temperature. As for viscosity calculation, the calculated result of the BWRS equation of state is the closest to the experimental value when the molar composition of CO2 is 50%. However, when the molar composition of CO2 reaches 100%, the calculation error of the PR equation of state is equivalent to that of the SRK equation of state. Consequently, the PR equation of state is selected for calculating CO2-related physical property parameters, based on extensive analysis and comparison.
The physical property parameters of a CO2 mixed system are determined through experiment and literature review. Upon comparing such physical property parameters with the results calculated by the PR, SRK, and BWRS equations of state, the following conclusions can be drawn in Table 5:
From the above table and the above analysis, it can be known that in pure CO2 and CO2 multi-component systems, when the compression factor, density, and specific heat at constant pressure are comprehensively calculated, the results obtained through the PR state equation are the closest to the experimental values.

5. Conclusions

Through experiments on the physical property parameters of carbon dioxide containing impurities and in combination with the three state equations of PR, SRK, and BWRS for the calculation of physical parameters such as compression factor, density, and specific heat at constant pressure, the following conclusions are drawn:
(1)
The compression factor first decreases and then increases with the increase in pressure, and the lower the temperature, the smaller the critical compression factor. At the same temperature, the higher the CO2 content, the smaller the compression factor under the same pressure. Density and viscosity increase with the rise in pressure, and the lower the temperature, the higher the corresponding density and viscosity. At the same temperature, the higher the CO2 content, the higher the density and viscosity under the same pressure. The specific heat at constant pressure increases first and then decreases with the increase in pressure, and the lower the temperature, the specific heat at constant pressure increases first and then decreases. At the same temperature, the higher the CO2 content, the higher the specific heat at the same pressure.
(2)
The BWRS equation of state shows great accuracy fluctuation in physical property parameter calculations. Under lower temperature conditions, a substantial error will arise between the calculated values and the experimental values. Conversely, the equation demonstrates higher-accuracy calculation within the elevated temperature range. Nevertheless, such an elevated temperature range is infrequently reached in real-world isothermal transportation. Furthermore, the BWRS equation is characterized by mass coefficients, which complicates the calculation procedure. Consequently, it is inadvisable to apply this equation while exploring the characteristics of multi-component CO2 in pipeline transport.
(3)
The SRK equation of state exhibits consistent calculation results. However, the predicted value is lower than the experimental value. There is a large deviation from the actual density value of CO2 in the conventional temperature range of pipeline transport.
(4)
The PR equation features accurate simulation calculations and straightforward calculation procedures, and its calculation results closely align with the experimental values. It is recommended to use the PR equation of state in the pipeline transport of CO2.
(5)
Based on the investigation of the influence mechanism of carbon dioxide containing impurities, it is concluded that when H2S/H2O impurities are present, the built-in polarity correction term of BWRS makes the calculation more stable. When the temperature is less than 40 °C and it is necessary to predict the freezing point of CO2 or the formation of hydrates, BWRS can describe the solid-phase equilibrium. When supercritical CO2 extraction is carried out, the accuracy of BWRS is significantly better than that of the PR and SRK equations.

Author Contributions

Conceptualization & Methodology, X.W.; Formal analysis, Q.B. and F.W.; Investigation, W.F.; Resources, C.S.; Writing—original draft, X.W.; Writing—review & editing, X.W.; Visualization, J.S.; Supervision, S.Z.; Funding acquisition, Z.D. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Central Government Guided Local Science and Technology Development Fund Project grant number 2024ZYD0123. And The APC was funded by the Major Scientific and Technological Projects of CNPC grant number 2023YQX10503ZK.

Data Availability Statement

We confirm that the data supporting the findings of this study are available within the article.

Conflicts of Interest

Authors Xinyi Wang, Zhixiang Dai, Feng Wang, Qin Bie, Wendi Fu, Congxin Shan and Sijia Zheng were employed by the company Southwest Oil & Gas Field Company of CNPC. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

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Figure 1. Flowchart of the natural gas PVT experimental test.
Figure 1. Flowchart of the natural gas PVT experimental test.
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Figure 2. DBR-JEFRI mercury-free high-temperature and high-pressure formation fluid analyzer.
Figure 2. DBR-JEFRI mercury-free high-temperature and high-pressure formation fluid analyzer.
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Figure 3. Pressure-dependent compression factor changes for different CO2 content at different temperatures.
Figure 3. Pressure-dependent compression factor changes for different CO2 content at different temperatures.
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Figure 4. Pressure-dependent density changes for different CO2 content at different temperatures.
Figure 4. Pressure-dependent density changes for different CO2 content at different temperatures.
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Figure 5. Viscosity changes with pressure for different CO2 content at various temperatures.
Figure 5. Viscosity changes with pressure for different CO2 content at various temperatures.
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Figure 6. Changes in specific heat at constant pressure with pressure for different CO2 contents at various temperatures.
Figure 6. Changes in specific heat at constant pressure with pressure for different CO2 contents at various temperatures.
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Figure 7. Comparison of compression factor calculation results of 50% CO2 at −20~60 °C.
Figure 7. Comparison of compression factor calculation results of 50% CO2 at −20~60 °C.
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Figure 8. Comparison of the compression factor calculation results of 100% CO2 at 0 °C.
Figure 8. Comparison of the compression factor calculation results of 100% CO2 at 0 °C.
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Figure 9. Relative errors of density of 50% CO2 at different temperatures.
Figure 9. Relative errors of density of 50% CO2 at different temperatures.
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Figure 10. Relative errors of density of 100% CO2 at different temperatures.
Figure 10. Relative errors of density of 100% CO2 at different temperatures.
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Figure 11. Comparison of viscosity calculation results of 50% CO2 at −20~60 °C.
Figure 11. Comparison of viscosity calculation results of 50% CO2 at −20~60 °C.
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Figure 12. Comparison of viscosity calculation results of 100% CO2 at 0 °C.
Figure 12. Comparison of viscosity calculation results of 100% CO2 at 0 °C.
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Figure 13. Relative errors of specific heat at constant pressure of 50% CO2 at different temperatures.
Figure 13. Relative errors of specific heat at constant pressure of 50% CO2 at different temperatures.
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Figure 14. Relative errors of specific heat at constant pressure of 100% CO2 at different temperatures.
Figure 14. Relative errors of specific heat at constant pressure of 100% CO2 at different temperatures.
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Table 1. Components of hydrodesulfurization exhaust gas.
Table 1. Components of hydrodesulfurization exhaust gas.
ComponentsCO2H2ON2H2COCOSH2STotal
Content mol%42.26445.281049.34892.45680.10130.00320.0140100
Table 2. Components of CO2 after carbon capture in the company’s X Purification Plant.
Table 2. Components of CO2 after carbon capture in the company’s X Purification Plant.
ComponentsCO2H2ON2H2COCOSH2STotal
Content mol%99.98830.00170.00890.00060.00010.00010.0003100
Table 3. Molar composition (%) of natural gas with different CO2 content.
Table 3. Molar composition (%) of natural gas with different CO2 content.
CO2 Content (%)1009070503010
CO210091.7770.9850.9928.869.84
N2-0.581.140.831.242.05
C1--27.3246.5467.7386.02
C2-7.600.461.161.591.67
C3--0.080.330.420.31
iC4-0.020.010.050.060.04
nC4--0.010.060.070.05
iC5--0.010.020.030.01
nC5---0.010.01-
C6+-0.02-0.01--
Table 4. Characteristics of the equation of state and corresponding formulas.
Table 4. Characteristics of the equation of state and corresponding formulas.
EquationCharacteristicApplicabilityFormula
BWRSIt is improved from the BWR (Benedict–Webb–Rubin) equation and can accurately describe the PVT characteristics under high pressure and low temperature, which is suitable for calculating CO2 and the density near the critical pressure.It is applicable to high-purity/high-pressure CO2 systems, acidic gases containing H2S/H2O, and scenarios where the generation of solid CO2 needs to be predicted. P = ρ R T + ( B 0 R T A 0 C 0 T 2 + D 0 T 3 E 0 T 4 ) ρ 2 + ( b R T a d T ) ρ 3 + α ( a + d T ) ρ 6 + c ρ 3 T 2 ( 1 + γ ρ 2 ) e γ ρ 2
SRKThe calculation of parameters such as compression factor and heat is relatively accurate, and the calculation accuracy of the physical properties of gaseous CO2 is relatively high.It is suitable for medium and low-pressure hydrocarbon mixtures, scenarios with relatively low CO2 concentration (<30%), and no strong polar impurities. P = R T v b 1 a 1 α 1 v 2 + b 1 v
PRIt is improved from the Clapeyron equation and has high accuracy in the calculation of gas-liquid phase equilibrium and physical properties of polar systems such as CO2.It is suitable for CO2-hydrocarbon mixed systems, medium-and high-pressure processes (<15 MPa), and scenarios where a balance between precision and speed is required. P = R T V m b 2 a 2 V m 2 + 2 b 2 V m b 2 2
Table 5. Calculation error range of each equation of state and recommended equations of state.
Table 5. Calculation error range of each equation of state and recommended equations of state.
CompositionCalculation ParametersPR/%SRK/%BWRS/%Recommended Equations of State
50% CO2Compression factor2.28~9.5834.45~67.515.21~14.82PR
50% CO2Density2.47~35.195.44~58.713.37~50.40PR
50% CO2Viscosity6.48~25.256.48~25.250.50~9.32BWRS
50% CO2Specific heat at constant pressure1.26~4.430.53~3.151.41~11.37PR
100% CO2Compression factor34.04~57.5434.45~67.5132.05~65.37PR
100% CO2Density2.82~9.7211.15~18.156.88~29.59PR
100% CO2Viscosity4.06~13.284.06~13.286.37~33.77PR
100% CO2Specific heat at constant pressure6.74~17.366.31~16.914.77~25.86SRK
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Wang, X.; Dai, Z.; Wang, F.; Bie, Q.; Fu, W.; Shan, C.; Zheng, S.; Sun, J. Changes in Physical Parameters of CO2 Containing Impurities in the Exhaust Gas of the Purification Plant and Selection of Equations of State. Fluids 2025, 10, 189. https://doi.org/10.3390/fluids10080189

AMA Style

Wang X, Dai Z, Wang F, Bie Q, Fu W, Shan C, Zheng S, Sun J. Changes in Physical Parameters of CO2 Containing Impurities in the Exhaust Gas of the Purification Plant and Selection of Equations of State. Fluids. 2025; 10(8):189. https://doi.org/10.3390/fluids10080189

Chicago/Turabian Style

Wang, Xinyi, Zhixiang Dai, Feng Wang, Qin Bie, Wendi Fu, Congxin Shan, Sijia Zheng, and Jie Sun. 2025. "Changes in Physical Parameters of CO2 Containing Impurities in the Exhaust Gas of the Purification Plant and Selection of Equations of State" Fluids 10, no. 8: 189. https://doi.org/10.3390/fluids10080189

APA Style

Wang, X., Dai, Z., Wang, F., Bie, Q., Fu, W., Shan, C., Zheng, S., & Sun, J. (2025). Changes in Physical Parameters of CO2 Containing Impurities in the Exhaust Gas of the Purification Plant and Selection of Equations of State. Fluids, 10(8), 189. https://doi.org/10.3390/fluids10080189

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