Kaolin-Assisted Construction of Superhydrophobic Cellulose Aerogels for Recyclable Oil/Water Separation

In recent years, oil spill accidents and oily wastewater discharge have posed severe threats to aquatic ecosystems and human health. Developing green, low-cost, efficient, and recyclable oil–water separation materials is therefore important for environmental remediation. In this work, kaolin/cellulose composite aerogels were fabricated through a low-temperature NaOH/urea dissolution system using N,N′-Methylenebisacrylamide (MBA) as the cross-linking agent, followed by freeze-drying and hydrophobic modification with Methyltrimethoxysilane (MTMS). The structure, morphology, thermal stability, wettability, mechanical behavior, oil adsorption capacity, and reusability of the aerogels were systematically investigated. The composite aerogels exhibited a honeycomb-like interconnected porous structure with low density and high porosity. Kaolin acted as an inorganic reinforcing and roughness-regulating component, which promoted the formation and anchoring of an MTMS-derived siloxane/SiO₂-like hydrophobic layer on the aerogel surface. The modified aerogels showed superhydrophobicity with a water contact angle above 152° and excellent oleophilicity. The optimized SC3K0.5 aerogel delivered adsorption capacities of 13.5 g/g for pump oil and 12.5 g/g for diesel. After 10 adsorption–desorption cycles, the adsorption capacity remained above 90% of the initial value, indicating good recyclability and mechanical stability. This recyclable kaolin/cellulose aerogel provides a feasible strategy for practical oil–water separation and oily wastewater treatment.