1. Introduction
Potatoes (
Solanum tuberosum L.) are an important food crop, with a global production estimated at 375 million tons in 2022 [
1]. Due to their broad adaptability to diverse climates [
2], high yields and valuable nutritional composition, potatoes are essential for food security [
3]. Potato tubers contain 63–87% water, 9–24% starch and minor portions (<5%) of protein, non-starch polysaccharides, lipids, free sugars and minerals [
4,
5]. In addition, potatoes contain water-soluble vitamins, more specifically 0.008 to 0.030% of fresh weight vitamin C and 0.0007 to 0.0037% of fresh weight B vitamins [
6]. Yearly harvesting is limited to just a few months, although the industry needs a year-round supply in order to be able to have a continuous production process. It follows that long-term storage of potatoes is essential to guarantee the availability of raw materials and prevent factory downtime. During storage, potato quality can decline due to respiration, disease development, and dehydration. To minimize quality loss, temperature regulation, humidity control, and ventilation are used [
7,
8]. Moreover, sprout development and growth can be minimized by using sprout suppressants [
9,
10,
11,
12,
13]. What happens during storage is not only impacted by the storage conditions but also depends on the cultivar [
14] and the applied pre-harvest conditions [
15].
The starch–sugar metabolism during potato storage is well understood [
16,
17,
18,
19,
20,
21,
22,
23,
24]. At storage below 9 °C an imbalance between starch degradation and glycolysis can cause an accumulation of reducing sugars, which is often described as cold-induced sweetening or low-temperature sweetening [
8,
24,
25]. This can be problematic as both glucose and fructose participate in Maillard reactions with free amino acids (especially asparagine) during deep frying [
26]. Such reactions not only cause the end-product to be darker and more bitter, they also cause the formation of acrylamide, which is considered a carcinogen [
27,
28]. Moreover, the physicochemical characteristics of isolated starch may change in function during storage time [
15,
20,
29].
Besides starch, potato cell wall material also undergoes changes during storage. For instance, potato pectin’s degree of methylation increases during the first three weeks of storage [
30]. Moreover, potato pectin becomes more linear during storage. More specifically, longer chains of uronic acid residues are formed [
30,
31]. During storage, the activity of pectin methyl esterase also decreases [
32]. Hence, it is no surprise that the texture of raw potato tissue changes during storage [
30,
32].
Post-harvest potato storage alters how potatoes respond to processing. For instance, it has been proposed that starch leakage during cooking is higher when potatoes are cooked after extended storage due to an increased fraction of starch molecules being smaller than the cell wall pores [
33]. However, only minimal differences in the texture of cooked potatoes prepared from either fresh or stored raw material have been noted [
31,
32].
Significant quantities of potatoes are processed into a wide range of convenient frozen deep-fried food products such as croquettes, potato waffles, or pommes duchesse. These products typically contain potato mash as a base, making the potato mash properties critical for the quality of the end products. However, research on the impact of potato storage-induced changes on the properties of mashes, particularly when deep-fried, is currently lacking.
The storage-induced changes in raw potato composition (e.g., as a result of starch–sugar metabolism) are well documented and may translate into processed mash-based products in general and deep-fried items in particular. Given that starch, besides water, is the main component of potatoes, and is reported to undergo physicochemical modifications during storage, these alterations are hypothesized to impact the (deep-fried) potato mash properties. Such products are globally consumed and need to have a consistent texture and oil content. Additionally, how responses to storage depend on cultivar and how they impact mash production remains poorly understood and thus presents challenges for food manufacturers seeking to maintain product quality year round. Against this background, the aim of the present study was to investigate whether and, if so, to what extent and how potato storage-induced changes in potato composition and starch properties impact (deep-fried) potato mash properties.
2. Materials and Methods
2.1. Materials
Potatoes of the cultivars Fontane and Challenger, both of which are industry standards for mash-based products in Belgium, were harvested in September 2021 and subsequently stored in a dark, ventilated storage facility on a farm in Nallinnes (Belgium). Potatoes weighing between 100 and 250 g were sampled from the storage facility in September 2021, October 2021, November 2021, January 2022, February 2022, March 2022, April 2022 and May 2022 (only Fontane since Challenger was not available anymore). Prior to the analyses, they were stored in the dark at 6.5 °C for a maximum of 23 days. Risso Balance deep-frying oil was from Vandemoortele (Ghent, Belgium). Sodium acetate, fructose and ethanol were from VWR International (Leuven, Belgium). Lithium bromide (LiBr), rhamnose, sucrose, maltose, sodium bisulfite and isoamylase [Pseudomonas sp. (0–8124)] were from Sigma-Aldrich (Bornem, Belgium). Dimethyl sulfoxide, sodium hydroxide (NaOH), trifluoroacetic acid, HPLC grade acetic acid, glucose and sodium acetate (when used as a solvent for the sugar analysis) were from Thermo Scientific Chemicals (Waltham, MA, USA). Hexane (99+%) was from Chemlab (Zedelgem, Belgium).
2.2. Analyses of Fresh and Stored Potatoes
2.2.1. Moisture Content
The moisture content (MC) of potato tissue (2.0 g) from the center and close to the edge of 10 potato tubers of each cultivar was determined gravimetrically in duplicate, following AACC International method 44-15-02 [
34], which involves an overnight heating step at 130 °C.
2.2.2. Weight Loss During Storage
At least 20 potatoes from each cultivar were stored separately at 6.5 °C in a dark room starting in October 2021 and their weight was monitored on a regular basis until sprouting started (February 2022).
2.2.3. Composition
At the different storage times, 10 potatoes of each cultivar were peeled and freeze-dried. Moisture contents of accurately weighed freeze-dried potato tissue samples (1.0 g) were determined at least in duplicate as in
Section 2.2.1 and used to express the compositions on a dry matter (DM) base. Protein contents (N × 6.25) were determined with an Elemental Analyzer 1108 (Carlo Erba Instruments, Milan, Italy).
The free sugars were extracted from 25 mg freeze-dried tissue after adding 9.990 mL MilliQ water and 10 µL internal standard (10.0 mg/mL rhamnose in MilliQ water) for 2 h while shaking (150 rpm). The suspensions were centrifuged at 4000× g for 20 min at 7 °C and the supernatants were filtered (0.22 µM; Merck-Millipore, Burlington, MA, USA). The samples were then analyzed by high-performance anion-exchange chromatography with pulsed amperometric detection (HPAEC-PAD) with a Thermo Fisher Scientific ICS-5000 HPAEC-PAD (MA, USA) device equipped with a PA-100 pre-column and a PA-100 analysis column. The mobile phase was 55 mM NaOH during column equilibration and the first 5 min of the run. Subsequently, the sodium acetate and NaOH concentrations in the mobile phase were increased from 0.0 to 4.8 mM and from 55.0 to 57.4 mM over 1.35 min and then from 4.8 to 91.2 mM and from 57.4 to 100.0 mM over 16.35 min. The flow rate was 1.00 mL/min. Standard calibration curves were constructed to identify and quantify rhamnose, sucrose, maltose, fructose and glucose. As the peak areas were below 1 nC·min for 6 of the 150 samples for fructose, they were considered too low to be precisely quantified, and the value was set at 0.5 nC·min.
To determine the total glucose content, 7.00 mg freeze-dried potato tissue was suspended in 250 µL MilliQ water and hydrolyzed with 500 µL 4.0 M trifluoroacetic acid for 1 h at 110 °C. Internal standard solution (250 µL 20.0 mg/mL rhamnose in MilliQ water) was added, the samples were diluted (1:500) and filtered (0.22 µm) prior to analysis with the above HPAEC-PAD device. The mobile phase was 100 mM NaOH during equilibration and the first 5 min of the run. Subsequently, the concentration of sodium acetate in the mobile phase was increased from 0.0 to 18.4 mM over 5 min, while keeping the NaOH concentration isocratic at 100 mM. The flow rate was 1.00 mL/min. The starch content was calculated by multiplying the total glucose content, after subtracting the free glucose content, by 0.9.
2.3. Isolation and Characterization of Starch
2.3.1. Starch Isolation
Potato starch was isolated from 10 potato tubers of each cultivar at the different storage times [
35]. Potatoes were peeled, washed, cut into pieces of approximately 2 to 3 cm and soaked for 30 min in demineralized water containing 0.04 g/L sodium bisulfite to inhibit browning. The total amount of raw material used thus varied with tuber size. Next, the cut potatoes were blended for 3 min with a food processor (Cook Expert XL, Magimix, Vincennes, France) into a slurry which was then manually sieved (250 µm). Demineralized water was added to the material that was retained on the sieve and the mixture was blended and sieved again. Demineralized water was added to the combined material that passed the sieve and the starch granules were allowed to settle for 2 h, after which the supernatant was discarded and demineralized water was added to the sediment. This was repeated four times, i.e., until the supernatant was transparent. Following centrifugation (15 min, 4 °C, 2000×
g), the starch pellet was washed three times with ethanol. After a second centrifugation (15 min, 4 °C, 2000×
g), the starch was gently dried for 48 h at 37 °C. Its purity was calculated as 0.9 times the glucose content obtained following hydrolysis, conversion to sorbitol acetate and triplicate analysis by gas chromatography as in [
36].
2.3.2. Granule Size Distribution
The particle size distribution of isolated starch was determined in a single replicate with a dynamic particle imaging apparatus (QicPic, Sympatec, Clausthal-Zellerfeld, Germany) equipped with a dry dispersion module (Oasisdry-Rodos, Sympatec) and an M5 lens, suitable for particles in the 1.8–1252 µm range. PAQXOS 6.1.2 software (Sympatec, Clausthal-Zellerfeld, Germany) was used to evaluate the size distribution by the diameter of their circle of equal projection area (EQPC) and to classify particles into 26 size classes. Only the particles with an EQPC smaller than 110 µm were considered, since larger particles are most likely agglomerates of starch granules. The denotations d10, d25, d50, d75 and d90 refer to the EQPC corresponding to 10, 25, 50, 75 and 90% of the cumulative frequency, respectively.
2.3.3. Chain Length Distribution
High-performance size exclusion chromatography (HPSEC) was used to evaluate the chain length distribution of the isolated starches after debranching with isoamylase in a single replicate, performed essentially as in [
37]. Molecule fragments were considered to have originated from amylopectin (AP) and amylose (AM) chains when their degrees of polymerization (DP) were between 10 and 110 or between 110 and 15,000, respectively. Based on the chain length distribution, the DP of AM and AP chains as well as the AM-to-AP ratio were calculated.
2.3.4. Gelatinization Characteristics
Differential scanning calorimetry (DSC) was performed using a TA Instruments (New Castle, DE, USA) Q2000 DSC in a single replicate. Isolated starch samples (2.5–4.0 mg) were placed in PerkinElmer (Waltham, MA, USA) pans. Demineralized water was added at a 1:3 (w/w) DM to water ratio. The pans were hermetically sealed and equilibrated at 20 °C before heating from 20 to 120 °C at 4 °C/min. TA Universal Analysis software V4.0C was used to determine the gelatinization enthalpies (ΔHs) on starch basis and their associated temperatures.
2.3.5. Pasting Properties
The swelling and disruption of the isolated starch granules during heating and their gel formation during cooling under shear were studied with a Rapid Visco Analyzer (RVA Super 4, Perten instruments, Hägersten, Sweden) in a single replicate. Accurately weighed samples (1.3–2.0 g DM) containing 1.25 g starch were suspended in demineralized water to obtain a starch concentration of 5.0% and a total weight of 25.0 g in an RVA cup. The viscosity of the suspension was monitored over time during a heating and cooling cycle under continuous stirring (160 rpm). Following an isothermal step (5 min at 50 °C), the temperature was increased at 9 °C/min to 95 °C, a second isothermal step was executed (8 min at 95 °C,) after which the temperature decreased at 9 °C/min until 50 °C, and a 5 min isothermal step at 50 °C was implemented. The viscosity was expressed in cP (i.e., mPa⋅s). Relevant parameters were the maximum viscosity reached during the heating phase, i.e., the peak viscosity; the minimum viscosity reached at the end of the holding phase at 95 °C, i.e., the minimum viscosity; the difference between the peak and minimum viscosity, i.e., the breakdown viscosity; the viscosity at the end of the experiment, i.e., the end viscosity; and the difference between the end and minimum viscosity, i.e., the setback viscosity.
2.4. Production of (Deep-Fried) Potato Mashes
Mashes were produced as in [
37], with some adaptations. Manually peeled potatoes were cut into 1.0 × 1.0 cm
2 beams of variable length. Beams (500 g, derived from 20 potatoes) were blanched in a 2 L Schott bottle containing 1400 mL tap water at 65 °C, which was placed in a shaking water bath (60 rpm) for 40 min at 65 °C. After blanching, the potatoes were steam-cooked for 45 min at 110 °C in a Magimix Cook Expert XL (Vincennes, France) Food Processor filled with 500 mL demineralized water. They were immediately mashed for 40 s at 633 rpm with the egg white beater of the food processor and sieved with the kitchen aid (Benton Harbor, MI, USA) 5KSMFGA food grinder attachment (fine grinding plate; 0.5 mm diameter) at speed 1. Nine potato mashes were made for each storage period and each cultivar and analyzed (see
Section 2.5). Three mashes were used for MC and molecular mobility analysis. Three other mashes were sieved over a 250 µm sieve positioned in front of the fine grinding plate to remove chunks and ensure mash homogeneity before determining their viscous and elastic moduli. The final three mashes were used for firmness analysis. They were shaped into cylinders (55 mm length; 25 mm diameter) with a manual croquette press and deep-fried in a Casselin (Chaponnay, France) frying pan of 13 L in Risso Balance deep-frying oil (Vandemoortele, Gent, Belgium) that was periodically replaced at 180 °C for 75 s. After cooling to room temperature for about 30 min, their firmness and oil contents (OCs) were determined (see
Section 2.6).
2.5. Analysis of Potato Mashes
2.5.1. Moisture Content
The MC of 4.0 g accurately weighed potato mash was determined gravimetrically in triplicate after heating overnight at 130 °C as in
Section 2.2.1. Since a moisture gradient exists in potato tubers, the MC of potato tissue from the center and the edge was measured.
2.5.2. Firmness
The firmness (N/m
2), i.e., the normal stress needed to compress the samples, was analyzed by compressing six mash cylinders (20 mm length, 21 mm diameter) to 25% of their original height at 1 mm/s after equilibration to room temperature for 60 min as in [
37].
2.5.3. Viscoelastic Properties
Mashes were passed through a Capitani (Como, Italy) pasta maker at 2.5 mm roll distance and positioned on the temperature (23 °C) controlled Peltier Plate of a TA Instruments HR20 rheometer. They were shaped into discs (40 mm diameter) with a stainless-steel cutting tool and then compressed with a parallel plate geometry with a crosshatched surface (40 mm diameter; TA instruments) until 5.0 N. The solvent trap was installed within the first 10 s of the 5 min relaxation time. The viscoelastic properties of mash were determined via a rotational rheometer by applying frequency (0.1% strain, 100 to 0.1 rad s−1 frequency) and amplitude (0.01 to 100% strain at 10 rad s−1) sweeps in a single replicate. The storage (G′) and loss (G″) moduli were calculated using TA Instruments Trios software V5.2.1. The loss tangent (tan δ) was calculated as the ratio of G″ to G′ at 1 rad/s. The slopes of linear regressions of log(G′) and log(G″) as a function of log (frequency) at 1 rad/s were calculated and are further referred to as n’ and n”, respectively. The critical strain, which indicates the end of the linear region, corresponded to a ~5% drop in G′ from the plateau of the amplitude sweep.
2.5.4. Molecular Mobility
Time-domain proton nuclear magnetic resonance (TD
1H NMR) measurements of the proton distributions in potato mashes were executed with a Bruker (Rheinstetten, Germany) 0.47 T Minispec mq20 TD NMR with 20 MHz operating resonance frequency for 1H. Triplicate 300 mg potato mash samples were compressed in NMR tubes, which were then sealed and allowed to equilibrate at room temperature for at least 15 min before analysis in triplicate, with all measurements completed within 60 min. Analysis was at 25 ± 1 °C and spin–spin relaxation times (T2) were determined. Distributions of spin–spin relaxation times (T2) were analyzed using free induction decay (FID, 90° pulse, 2.86 μs) and Carr–Purcell–Meiboom–Gill (CPMG, 180° pulse, 5.42 μs, 0.1 ms tau delay) sequences. The FID and CPMG acquisition windows were 0.5 ms and 500 ms, collecting 500 and 2500 data points, respectively. The number of scans was 32 to enhance the signal-to-noise ratio with a 3.0 s recycle delay. The CONTIN algorithm [
38] was used to transform T2 relaxation curves into continuous T2 distributions. These T2 distributions characterize molecular mobility, as they result from nuclear spins experiencing various immediate environments due to the samples’ compositional and structural heterogeneity [
39]. FID areas were normalized to DM content, while CPMG areas were normalized to the sample mass. The full width at half maximum (FWHM) of the peaks was determined by fitting Gaussian functions to the peaks using the Microsoft Excel solver function to minimize the sum of squared errors between the data and the model after a first estimation of the amplitude, mean and width. This consistently resulted in a coefficient of determination (R2) exceeding 0.96. Since each proton population peak was fitted separately, the range of relaxation times was rather limited. As a result, the difference in sampling density within populations, caused by the exponential decay of the relaxation times, was also limited. This difference thus had a limited impact on the determined FWHM. Since magnetic field inhomogeneities contribute to the T2 relaxation of protons in more mobile environments detected by the FID, the proton fractions with T2 relaxation times exceeding 0.1 ms were excluded from the findings presented here. Peaks associated with the various proton relaxation time populations were characterized by (i) area (relative proton quantity), (ii) mean T2 relaxation time (molecular mobility), and (iii) FWHM (T2 distribution).
2.6. Analysis of Deep-Fried Potato Mashes
Six deep-fried samples were equilibrated at room temperature for about 60 min. Their outer parts were removed, and the firmness of the crust-free cylindrical middle sections (height 20 mm, diameter 15 mm) was analyzed as in
Section 2.5.2. The crust and crust-free middle sections were accurately weighed to calculate the crust-to-filling ratio. The MCs of accurately weighed filling (about 2.0 g) or crust (about 1.0 g) samples were analyzed in triplicate as in
Section 2.5.1. The mass and MC of the cylinders before and after deep frying allowed calculation of the extent of water evaporation during deep frying. The crusts and crust-free middle sections were flash frozen with liquid nitrogen, freeze-dried and their lipid contents were determined gravimetrically via three sequential extractions with hexane as in [
39].
2.7. Statistical Analysis
The statistical analyses were conducted using JMP Pro 17 (SAS Institute, Cary, NC, USA). For each cultivar, significant differences were detected by performing one-way analysis of variation (ANOVA), with comparison of mean values using the Tukey multiple comparison test, after visual evaluation of the normal distribution of the data per storage time. The difference was considered significant when the p-value was smaller than 0.05.
Additionally, the effect of storage time on the measured variables was considered significant when the p-value of the regression analysis was smaller than 0.05. For each cultivar, the strength and direction of the linear relationship were evaluated using the corresponding Pearson correlation coefficient (R). R values close to 1 or −1 indicate that the data points closely follow a linear trend. The number of biological replicates is equal to the number of observations (n).
Challenger potatoes were only available until April 2022. However, removing the data from May 2022 from the Fontane dataset would result in the same conclusions. Therefore, this difference did not affect the comparability of results between cultivars.
4. Conclusions
While it is well established that potatoes undergo changes during long-term post-harvest storage, prior to the present work, it was unclear whether these changes affect (deep-fried) potato mash properties. In this study, the changes in raw potato composition, isolated starch characteristics and potato mash properties were collectively examined during storage.
The potato composition and the characteristics of starch isolated from Fontane and Challenger potatoes were minimally impacted by potato storage time. The potato composition and the starch characteristics could thus not explain why Fontane mashes became firmer and more solid-like over time. Moreover, water evaporation during deep frying and the resultant OC of deep-fried potato mashes increased when Fontane potatoes were used later. It is hypothesized that the storage-induced changes in (deep-fried) potato mash properties are due to alterations in potato cell wall composition and/or pectin methyl esterase activity, which results in increased pectin depolymerization during the production of mashes. The potential effects of these structural and enzymatic changes during storage on the properties of (deep-fried) potato mashes warrant further investigation.
Furthermore, that these changes were observed for Fontane but not for Challenger mashes indicates that Fontane potatoes are more prone compared with Challenger potatoes to these hypothesized enzymatic modifications during potato storage. Overall, this study highlights the potential to mitigate storage-induced declines in product quality by selecting potato cultivars based on the potato storage time.