Sustainable Postharvest Innovations for Fruits and Vegetables: A Comprehensive Review
Abstract
1. Introduction
- Smart storage systems (10,290 articles).
- Integrated postharvest solutions (2787 articles).
- Postharvest management for reducing food waste (1850 articles).
- Sustainable cold chain logistics (1674 articles).
- The applications of nanotechnology post-harvest (1270 articles).
2. Sustainable Postharvest Technologies
Challenges, Opportunities and Critical Gaps
3. Innovations in Eco-Friendly Packaging and Regulatory Challenges
- Active packaging materials interact positively with the food or its environment to extend shelf life. This is achieved by incorporating bioactive compounds like antioxidants and antimicrobial agents, often sourced from agro-waste extracts, which are slowly released to the food surface [78].
- Intelligent packaging acts as an extension of the communication function, employing sensors and indicators (e.g., pH-sensitive dyes or bio-based sensors) to provide real-time, reliable information about the food’s condition, such as freshness, temperature, or spoilage status, directly to consumers [79].
4. The Circular Bioeconomy as an Integrated Approach to Waste and Bioactive Compound Valorization
5. Advanced Processing and New Evaluation Paradigms
5.1. Comparative Analysis of Sustainable Food Technologies
5.2. Highlighting Research Gaps and Challenges
- Scalability and Standardization: Despite its promise, ultrasound technology has limited reports at pilot or commercial scale. Key challenges include the lack of standardized methodologies, operational parameters, and data on thermophysical properties (e.g., density, heat capacity), making scale-up predictions unreliable. Research on the design, sizing, and modeling of ultrasound units, especially when integrated with other green technologies, is also scarce [87].
- Cost Prediction and Economic Viability: More studies are needed to assess the economic feasibility of green processing methods like ultrasound. Policymakers and technology providers require clearer information on relative advantages and costs to identify which technologies are suitable for promotion [88].
- Material Gaps in Packaging: Renewable packaging materials, such as lignocellulosic composites, face limitations in degradation behavior, migration properties, and commercial potential. Many biopolymer films exhibit low tensile strength, poor thermal stability, and low moisture resistance, constraining commercialization [14].
- Processing and Health Links: The direct role of specific processing techniques in linking Ultra-Processed Foods (UPFs) to adverse health outcomes remains unclear. Research is needed to refine or develop food evaluation and classification systems that incorporate processing factors impacting health and wellness [5].
6. Conclusions and Future Perspective
- Harmonized international regulatory frameworks for bioplastics and biodegradable packaging;
- Investment in infrastructure and technological capacity, particularly within low- and middle-income regions;
- Strengthened interdisciplinary collaboration spanning engineering, nutrition, microbiology, policy, and data science;
- Development of advanced decision-support systems integrating life-cycle assessment, artificial intelligence, and precision nutrition.
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
| UPFs | Ultra-Processed Foods |
| FLW | food loss and waste |
| SDGs | Sustainable Development Goals |
| FAO | Food and Agriculture Organization (of the United Nations) |
| EU | European Union |
| EFSA | European Food Safety Authority |
| PGR | plant growth regulators |
| HHP | High Hydrostatic Pressure |
| PEF | Pulsed Electric Fields |
| UV | ultraviolet |
| OC | organoclay |
| CMC | carboxymethyl cellulose |
| PLA | polylactic acid |
| CO2 | carbon dioxide |
| PHA | Polyhydroxyalkanoates |
| GFPec | Grapefruit peel pectin |
| MD-LPE | medium-density poly-ethylene |
| S-NCs | Starch NanoCrystals |
| NCC | Nanocrystalline Cellulose |
| CNW | Cellulose Nanowhiskers |
| HM | high-methoxyl |
| WVP | Water Vapor Permeability |
| UNEP | United Nations Environment Program |
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| Technology | Mechanism and Applications | Limitations/Challenges | Citations |
|---|---|---|---|
| High Hydrostatic Pressure (HHP)/High Pressure Processing (HPP) | A non-thermal process used to achieve microbial inactivation and enzyme denaturation. Applied to minimally processed horticultural commodities and whole produce. HHP can stimulate the accumulation of nutraceutical compounds. | Very high equipment cost; limited applicability for porous or gas-containing foods; potential changes in texture; scalability depends on batch systems. | [2,5,14,23,24,25,26,27,28,29] |
| Pulsed Electric Fields (PEF) | Uses short, high-intensity electric field pulses to ensure safe food with minimal heat production. Effective in reducing enzymatic activity and improving quality attributes. PEF can reduce browning index and acrylamide content in ready-to-eat foods. | High initial investment; only suitable for pumpable/liquid foods or homogeneous matrices; potential electrode corrosion; complex process optimization. | [30,31,32,33,34,35,36,37] |
| Cold Plasma | Non-thermal decontamination technology that produces reactive oxygen and nitrogen species (RONS) through gas ionization to eliminate surface microbes. Increasingly used as a replacement for conventional sanitation treatments because it preserves product quality. | Limited penetration depth (surface-only treatment); potential oxidation effects on sensitive compounds; equipment standardization still lacking; regulatory variability. | [38,39,40,41,42,43,44,45,46,47,48,49,50,51] |
| Ultraviolet-C (UV-C) | Postharvest management tool acting through microbial DNA disruption, induction of host defense (e.g., phytoalexin synthesis), and delayed ripening via interference with ethylene signaling. | Ineffective on shaded/irregular surfaces; risk of excessive tissue stress; requires safety precautions; dose uniformity can be challenging. | [52,53,54,55,56,57] |
| Pulsed Light (PL) | Non-thermal, non-chemical method that uses brief bursts of intense broad-spectrum light to inactivate surface microorganisms through photochemical and photothermal effects. | Limited penetration; potential surface heating or discoloration; strict safety requirements for operators; equipment costs moderate to high. | [58,59,60] |
| Ozone + Modified Atmosphere Packaging (MAP) | Ozone exposure combined with MAP can significantly extend the postharvest storage life of small berries by reducing microorganisms and delaying spoilage. | Residual ozone must be controlled to avoid off-flavors; regulatory limits vary by region; sensitive commodities may suffer oxidative damage. | [4,61,62,63,64,65] |
| Ultrasound Technology | Recognized as a green technique for food preservation. Effective for microbial inactivation and enzyme denaturation, improving quality while reducing reliance on thermal treatments. | Can cause tissue softening or cell damage at high intensities; limited penetration; energy efficiency depends on medium and equipment design. | [66,67,68,69,70,71,72,73,74,75,76] |
| Bioplastic | Origin/Source | Key Characteristics & Functionality | Barrier Properties | Biodegradability | Cost/Economic Factors | References |
|---|---|---|---|---|---|---|
| Polylactic Acid (PLA) | Derived from renewable resources (e.g., microbial fermentation of lactic acid from corn or sugar beets). | Biodegradable and bioactive polymer. Exhibits transparency. Offers high modulus and strength. Has good mechanical performance. Is thermoplastic and easily processable. Inherently brittle, limiting industrial use, but properties can be modified by adding fillers like starch. | Possesses excellent barrier properties. Good gas barrier properties. | Biodegradable. Degradable by the action of microorganisms under appropriate conditions. Recyclable back to lactic acid. | High cost, which significantly constrains commercial application. Blending with other biopolymers is a viable solution to lower costs. | [14,77] |
| Starch | Renewable, environmentally-friendly, and inexpensive. Extracted from agricultural products such as corn, cassava, and potato. | Highly available. Used as a filler to modify PLA properties. Characterized by its hydrophilic nature. Can be modified into starch nanocrystals (S-NCs) to improve barrier and physicochemical characteristics of bio-composites. Forms edible and biodegradable films. | Provides high mechanical strength and water-gas barrier. Generally, has a low water vapor barrier. | Biodegradable/Compostable. Biodegradability of PLA-blends increases as the starch content increases. | Inexpensive material. Low material cost when blended with chitosan. | [14,16,77,85,86] |
| Chitosan (CS) | A polysaccharide mainly obtained by the partial deacetylation of chitin. Primarily a byproduct of crustacean, fish, and seafood processing waste. | Biocompatible, non-toxic, and abundant. Cationic nature gives it strong antimicrobial activity against bacteria, fungi, and yeast. Possesses excellent film-forming properties, toughness, flexibility, and durability. Used extensively for edible coatings and films. | Forms outstanding barriers against oxygen and carbon dioxide. Generally, lacks resistance to moisture and has a low water vapor barrier. | Biodegradable. Some biopolymers like it can degrade in just a few weeks. | Low cost and readily available in nature. | [14,16] |
| Pectin | Complex anionic polysaccharide. Extracted from citrus peels (lemon, orange, grapefruit), apple pomace, cocoa husk, etc. Grapefruit peel pectin (GFPec) | Remarkable gelling, stabilizing, and thickening edible agent. Generally regarded as safe, multifunctional natural food additive (E440). GFPec is classified as high-methoxyl (HM) and high-ester, having strong film-forming capacity. | Good oxygen barrier. Active films of GFPec enriched with medium-density polyethylene (MD-LPE) show the ability to protect light-sensitive foods. Water Vapor Permeability (WVP) of neat GFPec film was higher than commercial pectin. | Biodegradable. Considered a desirable alternative to synthetic petrochemical-derived materials. | Cost-effective when mobilized from citrus peel wastes. | [78,82] |
| Polyhydroxyalkanoates (PHA) | A type of polyester produced naturally by bacteria (e.g., Bacillus megaterium). Produced in environments subjected to more carbon and nutrient limitation. | Biocompatibility and non-toxic qualities. Shows versatility in mechanical characteristics. Has a strong hydrophobic nature and thermoplasticity. Great potential to replace traditional plastics in food packaging. | High water vapor barrier. Strong barrier qualities against CO2 and oxygen. | Biodegradable. | High cost of initial supplies is a fundamental limitation in large-scale manufacture. | [14] |
| Alginate | Naturally derived anionic polymer from brown seaweed (marine macroalga). | Versatile biopolymer. Non-toxic, biocompatible, and inexpensive hydrocolloid. Widely used as a thickening agent, for gel formation, and as a colloidal stabilizing agent in beverages. Can form strong films. | Good barrier properties against lipids and gases. Inferior barrier against water vapor. | Fully biodegradable. | Low-cost. | [14,16] |
| Gelatin | A protein compound obtained from animal cartilage, bones, skin, and fish or seafood processing wastes. | Biocompatibility. Ability to form a transparent gel. Hydrophilic biopolymer showing good affinity and compatibility with chitosan. Protein-based films typically have low tensile strength and low heat endurance. | Provides good protection from oxygen and aromatic compounds. | Biodegradable. | Less expensive. | [14,16] |
| Cellulose | Abundantly found in plants and bacteria. Sources include lignocellulosic agricultural waste (e.g., rice straw, sugarcane bagasse, corn cob). | Biocompatibility and non-toxic. Cellulose nanocrystals (NCC/CNW) exhibit great tensile strength and high stiffness. Used in films, coatings, and bioplastics. | Offers low permeability to oxygen. Has a hydrophilic nature, resulting in low water vapor barrier. | Biodegradable. Used in the development of biodegradable and home compostable configurations. | Low density and relatively lower cost (when using lignocellulosic agricultural biomass). | [14,81,82,86] |
| Topic | Main Journal(s) | Start Year | Key Focus Areas |
|---|---|---|---|
| Sustainable processing technologies | Journal of Cleaner Production; Sustainability | 1993; 2009 | Sustainable industrial processes, food processing technologies, green innovation |
| Eco-friendly packaging materials | Sustainable Food Technology; Polymers | 2024; 2009 | Biodegradable packaging, bio-based materials, active and smart packaging |
| Smart storage systems | Sustainable Food Technology, arXiv (preprints); Foods | 2024; 2025; 2012 | Intelligent packaging, sensors, real-time monitoring of food shelf-life |
| Postharvest management for food waste | Sustainable Food Technology, Journal of Horticultural Science and Biotechnology; Foods | 2024; 2022; 2012 | Postharvest preservation, waste reduction, nanotechnology in storage |
| Sustainable cold chain logistics | Journal of Cleaner Production | 1993 | Environmentally friendly supply chains and refrigerated logistics |
| Nanotechnology in postharvest applications | Journal of Horticultural Science and Biotechnology, Sustainable Food Technology; Applied Sciences; Polymers | 2022; 2024; 2011; 2009 | Nanocoatings, nanosensors, smart packaging, shelf-life extension |
| Integrated postharvest solutions | Sustainable Food Technology, Journal of Cleaner Production | 2024/1993 | Combined solutions: processing, packaging, storage, logistics |
| Technology | Efficiency & Performance | Cost & Affordability | Scalability & Implementation |
|---|---|---|---|
| Conventional Processing (e.g., thermal treatment, traditional extraction, petroleum plastics) | Often compromises food quality due to high temperatures. Traditional drying is very energy-intensive and time-consuming. Extraction often requires high quantities of organic solvents and prolonged processing times [87] | Frequently cost-effective initially (e.g., manufacturing petroleum-based plastics) [14] | Established and widely available, but environmentally detrimental [14,87] |
| Ultrasound Technology (Green Processing) | High efficiency: Superior to conventional methods, offering reduced processing time, higher extraction yields, and reduced solvent consumption. High ultrasonic power effectively enhances bioactive compounds and achieves microbial inactivation. Can shorten drying time when used as pre-treatment [87]. | While green techniques are generally expensive, the advantages (e.g., food safety, higher nutrition, shorter times) often outweigh the expense. Considered a cost-effective and rapidly evolving technique that ensures quality retention while lowering energy consumption [87]. | Found to be a rapidly evolving and scalable technique, suggesting potential for industrial use. Optimization studies indicate specific parameters (e.g., medium power for extraction, higher power with mild heat for pasteurization) that could guide industrial scaling [87]. |
| Bioplastics Biocomposites | Offers favorable mechanical properties, transparency, and high barrier properties compared to other biopolymers (e.g., PLA). Innovations enhance performance in areas like mechanical strength, barrier properties, and antimicrobial activity [14]. | Raw materials and processes are generally more expensive than petroleum-based plastics. The high cost of materials like PLA constrains application, although blending with other polymers can reduce costs [14]. | Commercialization is limited by the large initial capital required. Challenges exist in scaling up due to the need for compatibility between materials (e.g., lignocellulosic materials often struggle with high moisture absorption and poor compatibility with biopolymers) [14]. |
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Rizzo, V. Sustainable Postharvest Innovations for Fruits and Vegetables: A Comprehensive Review. Foods 2025, 14, 4334. https://doi.org/10.3390/foods14244334
Rizzo V. Sustainable Postharvest Innovations for Fruits and Vegetables: A Comprehensive Review. Foods. 2025; 14(24):4334. https://doi.org/10.3390/foods14244334
Chicago/Turabian StyleRizzo, Valeria. 2025. "Sustainable Postharvest Innovations for Fruits and Vegetables: A Comprehensive Review" Foods 14, no. 24: 4334. https://doi.org/10.3390/foods14244334
APA StyleRizzo, V. (2025). Sustainable Postharvest Innovations for Fruits and Vegetables: A Comprehensive Review. Foods, 14(24), 4334. https://doi.org/10.3390/foods14244334

