Advances in Nanoparticle-Based Fabrication Techniques for Infrared Detectors: A Comprehensive Review
Abstract
1. Introduction
1.1. Overview of Infrared Photodetectors Based on Nanomaterials
1.2. Spectral Selectivity in Nanoparticle-Based IR Photodetectors
1.3. Literature Search and Selection Methodology
2. Key NP Materials Systems: Synthesis, Properties, and Metrics
2.1. Colloidal Quantum Dots (CQDs): Beyond Size Tunability
2.2. Plasmonic Metal NPs: Engineering the Local Field
2.3. Emerging Low-Dimensional and Hybrid Nanostructures
3. Advances in Fabrication and Integration Techniques
3.1. Synthesis and Surface Engineering: From Lab to Fab
3.2. Deposition and Patterning Techniques: Enabling Large-Area Electronics
- Spin-coating and blade-coating: Remain the conventional techniques for laboratory-scale and proof-of-concept devices. Recent research highlights the importance of solvent engineering and meniscus-guided coating methods to produce more uniform and thicker films [68,69]. For IR absorbers that necessitate thick films (> 500 nm), blade-coating with solvent mixtures (such as octane:butyronitrile) that create a “stick-slip” motion can yield highly uniform, pinhole-free CQD layers, thereby decreasing pixel non-uniformity in arrays to below 5% [70].
- Inkjet printing and 3D aerosol jet printing: Enable digital and additive patterning of NP-based inks, facilitating the monolithic integration of multispectral pixel arrays onto flexible substrates or readout circuits. This marks a significant progress towards the creation of low-cost focal plane arrays (FPAs) [71,72,73]. The capability of aerosol jet printing to concentrate NP aerosol stream allows for the direct writing of CQD patterns with approximately 10 µm linewidth onto pre-patterned Complementary Metal-Oxide-Semiconductor (CMOS) readout integrated circuits (ROICs), which is a crucial advancement towards heterogeneous integration [74].
- Layer-by-Layer (LbL) assembly & electrophoretic deposition (EPD): Provide exceptional control over the thickness and composition of films. EPD, which employs an applied electric field to propel charged NPs to an electrode, is especially effective in forming dense, tightly packed films of large HgTe CQDs for LWIR detection, enhancing packing density by around 30% compared to spin-coating [29,30,75,76,77].
- Spray pyrolysis & electrospray deposition: These are innovative techniques for large-area, conformal coatings. Ultrasonic spray pyrolysis, in which a precursor mist is pyrolyzed on a heated substrate, can deposit high-quality, doped CQD films in a single step, paving the way for direct in situ doping during deposition [78].
3.3. Device Architecture Innovations: Engineering the Charge Pathway
- Photoconductors: This represents the fundamental architecture. The gain (G) in a photoconductor is expressed as G = τ/τt, where τ denotes the carrier lifetime, and τt signifies the transit time. In films composed of NPs, τ is notably influenced by trap states. By incorporating a minor proportion of reduced graphene oxide (rGO) into a PbS CQD film, percolation pathways for holes can be established, which enhances τ and enables gains exceeding 104, albeit with a reduction in response speed [83].
- Photodiodes: The incorporation of CQD films into p–n or p–i–n junctions leads to a significant decrease in Idark. A key advancement is the implementation of graded heterojunctions, where the size of the CQD (bandgap) is progressively altered throughout the depletion region. This configuration generates a built-in quasi-electric field that facilitates carrier separation, thereby minimizing the reverse bias required for complete depletion and consequently reducing tunneling Idark [84]. Heterojunctions that utilize materials such as graphene or ZnO are the subject of extensive research [85,86,87].
- Plasmon-enhanced and metamaterial detectors: The integration of shaped Au nanorods or nanoantennae with CQD channels leads to significant enhancements in the local field. Metasurfaces, which are periodic arrangements of resonant elements, can be engineered to achieve perfect absorption at a designated IR wavelength within an ultra-thin (< λ/10) CQD layer, significantly improving quantum efficiency without elevating noise levels [88].
- Phototransistors and gate-modulated devices: The use of an NP-based film as the channel material in a field-effect transistor (FET) configuration permits direct control of gain through the gate voltage. PbSe CQD FET photodetectors have shown ultrahigh gain (> 105) and low noise-equivalent power (NEP) by functioning in the subthreshold regime, where the conductivity of the channel is exponentially responsive to changes in photo-induced gate potential [25,26,89,90].
4. Performance Benchmarks, Noise Analysis, and System Integration
5. Critical Challenges, Foundational Limits, and Emerging Frontiers
5.1. Material Stability Beyond Surface Passivation
5.2. Dark Current (Idark) and Noise: Probing the Microscopic Origins
5.3. Charge Transport and Mobility
5.4. Scalability and Uniformity: From Wafers to Webs
5.5. Emerging Frontiers: New Materials and Novel Concepts
5.6. Critical Analysis of Performance Trade-Offs in NP-Based IR Detectors
5.6.1. Gain–Bandwidth Trade-Off in Photoconductive Architectures
5.6.2. Plasmonic Enhancement: Responsivity (R) Versus Detectivity (D*)
5.6.3. Limitations of Hot-Electron Internal Quantum Efficiency
5.6.4. Practical Challenges in Neuromorphic NP-Based IR Detectors
5.7. Environmental, Stability, and Manufacturability Considerations for NP-Based IR Detectors
6. Conclusions and Outlook
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Synthesis Strategy | Principle | Representative Materials | Key Advantages | Main Limitations | Typical Feature Size | Typical Applications | Refs. |
|---|---|---|---|---|---|---|---|
| Hot-Injection | rapid precursor injection at elevated temperature to separate nucleation and growth | PbS, PbSe, CsPbX3 | excellent size control; high crystallinity | batch-to-batch variation; precursor sensitivity | 2–10 nm | CQD photodiodes, SWIR detectors | [25,26,47] |
| Continuous-Flow/Microreactor | flow-based synthesis with controlled residence time and heat transfer | PbS | scalable; reproducible; precise thermal control | more complex equipment | 3–8 nm | large-scale CQD production | [48] |
| Cation Exchange | partial/complete ion replacement in preformed nanocrystals | PbSe, CdSe, Cu2Se | enables composition tuning and heterostructures | surface defects may form | Tunable | bandgap engineering; heterojunction devices | [25,26,49,50] |
| Solvothermal/Hydrothermal | high-pressure reaction in sealed reactor | Bi2Se3, BP nanosheets | simple processing; ligand-free synthesis | broader size distribution | 5–100 nm | broadband IR absorbers | [43,44] |
| Seed-Mediated Growth | controlled growth on pre-existing seeds | Au, Ag | shape and aspect-ratio control | complex growth kinetics | aspect ratio 2–10 | plasmonic IR structures | [51] |
| Ligand-Assisted Precipitation | rapid crystallization using precursor–antisolvent interaction | Perovskite nanocrystals | low-temperature and scalable | limited monodispersity | 3–15 nm | solution-processed photodetectors | [52] |
| Colloidal Synthesis via Metal Chalcogenide Precursors | controlled reaction of metal and chalcogen precursors | PbS, AgBiS2 | improved stoichiometry and reduced defects | higher precursor cost | 4–10 nm | high-quality CQD films | [53,54] |
| Epitaxial Nanostructure Growth (SK/VW/FM) | strain- or surface-driven crystal growth on lattice-engineered substrates | Ge/Si QDs, GeSiSn QDs, III–V QDs | excellent crystallinity; low defect density; precise interfaces; CMOS compatibility | high equipment cost; limited throughput; thermal constraints | self-assembled QDs (typically 5–50 nm) | Si-compatible IR photodiodes, QD detectors, integrated photonics | [55] |
| Material | Type | Tunable Range (µm) | Key Advantages | Key Challenges | Primary Synthesis Route | Typical Mobility (cm2/V·s) | Performance record (D*, Jones) | Refs. |
|---|---|---|---|---|---|---|---|---|
| PbS/PbX2 CQDs | semiconductor | 0.8–4.0 | good tunability, high absorption | surface traps, ligand resistivity | hot-injection | 10−2–101 | > 1013 at 1.55 µm, 300 K | [56] |
| HgTe CQDs | semiconductor | 3–12 | room-T VLWIR operation | oxidation, stability | modified hot-injection | 10−3–10−1 | 2 × 1010 at 5 µm, 300 K | [29,30,31] |
| Au/Ag NPs | plasmonic metal | 1–10 | strong LSPR, ultrafast response | low R, cost | seed-mediated growth | N/A (Metal) | N/A (speed <100 fs) | [35,37,40] |
| Graphene QDs | 2D | < 10 | high mobility, flexibility | low absorption | top-down etching | ~102 | 1011 at 1.5 µm, 300 K | [42,57] |
| BP nanosheets | 2D semiconductor | 1–8 | anisotropy, high mobility | ambient instability | liquid exfoliation | 102–103 | 1011 at 3.4 µm, 300 K | [43,45] |
| CsPbX3 nanocrystals | perovskite | < 1.8 | high defect tolerance, fast response | ion migration, thermal stability | ligand-assisted reprecipitation, hot-injection | 10−4–10−2 | 109 at 1.5 µm, 300 K | [47] |
| Bi2Se3 NPs | topological insulator | 2–8 | topological surface states | complex synthesis, impurities | coll. synthesis | N/A | 109 at 4 µm, 300 K | [58] |
| Method | Principle | Scalability | Film Uniformity | Resolution | Throughput | Best For | Refs. |
|---|---|---|---|---|---|---|---|
| Spin-Coating | centrifugal force | lab-scale | high (thin) | wafer-scale | high | R&D, test structures | [76,77] |
| Blade/Bar-Coating | meniscus guidance | pilot-line | excellent (thick) | mm scale | very high | large-area flexible substrates | [78] |
| Inkjet Printing | drop-on-demand | high | moderate | 20–50 µm | medium | multispectral pixel patterning | [71,72,73,74,79] |
| Aerosol Jet Printing | focused aerosol stream | high | good | ~10 µm | medium | direct write on 3D/CMOS | [74,80] |
| Electrophoretic Deposition (EPD) | electric field-driven | medium | very high (dense) | electrode-defined | medium | dense LWIR films | [81] |
| Spray Pyrolysis | in situ reaction from the mist | high | moderate | cm scale | high | conformal, doped films | [77,82] |
| Architecture | Operating Mechanism | Key Metrics | Selectivity Mechanism | Advantages | Key Challenges/Noise Mechanism | Refs. |
|---|---|---|---|---|---|---|
| Photoconductor | conductivity modulation | R, gain, NEP | bandgap-controlled absorption | simple, high gain | high 1/f noise, low speed | [16,92] |
| Photodiode (p–i–n) | built-in field separation | D*, R, EQE, Idark | junction + optical cavity | low noise, fast, photovoltaic | complex fabrication, interface traps | [93,94] |
| Plasmonic Hot-Electron | hot carrier injection | τ, ηIQE | resonance wavelength | ultrafast, sub-bandgap | very low ηIQE, thermal noise | [95,96] |
| Hybrid Heterojunction | band alignment engineering | R, spectral range | band alignment | broadband, multifunctional | interface recombination | [46,97] |
| Phototransistor (FET) | gate-modulated conductivity | gain, NEP, specific detectivity | gate-tunable spectral response | tunable gain, very high sensitivity | gate hysteresis, stability | [98,99] |
| Metamaterial Absorber | resonant cavity enhancement | absorption %, Q-factor | resonant spectral filtering | near-unity absorption in an ultra-thin layer | narrowband, complex fabrication | [100,101] |
| Avalanche Photodiode (APD) | impact ionization and internal carrier multiplication under reverse bias | gain (M), D*, bandwidth, excess noise factor | primarily determined by absorber bandgap and optical filtering a | internal gain, high sensitivity, fast detection | Multiplication noise, high bias voltage, temperature sensitivity | [102] |
| Single-Photon Avalanche Diode (SPAD)/Silicon Photomultiplier (SiPM) | Geiger-mode avalanche triggering from single-photon events | photon detection efficiency (PDE), timing jitter, dark count rate | defined by absorber spectral response b | single-photon sensitivity, ultralow signal detection | afterpulsing, dark counts, dead time | [103] |
| Material/Structure | Spectral Range (µm) | Peak Wavelength (µm) | D* (Jones) a | R (A/W) | Bias Voltage (V) | Operation T (K) | Response Time | Architecture | Ref. |
|---|---|---|---|---|---|---|---|---|---|
| PbS CQD Photodiode | 1–2 | 1.54 | > 1011 | 0.2–1.2 | −0.5 | 300 | µs | p–n on Si heterojunction | [116] |
| HgTe CQD Photodiode | < 2.8 | 1.55 | 1011 | 0.24 | 0.6 | 300 | µs | p–i–n on Si | [117] |
| Au/graphene/Au | < 1.33 | 1.33 | 2.4 × 1013 | 10−3 | 0 | 300 | 360 ns | plasmonic Schottky | [118] |
| Graphene–PbS CQD Hybrid | 1.45–1.59 | 1.55 | 1010 | 107 | 5 | 300 | Ms | photoconductor | [119] |
| CsPbI3/PbS | < 1.7 | 1.55 | 4.5 × 1013 | 11.12 | 0.53 | 300 | Ms | bulk heterojunction | [120] |
| Modified HgTe CQD | 8–18 | 18 | 6.6 × 108 | 0.3 | 3 | 80 | µs | MSM-photoconductor | [121] |
| PbSe-MoS2 | 2–3 | 3 | 7.7 × 1010 | 137.6 | 1 | 300 | Ms | broadband absorber | [122] |
| HgTe CQD Homojunc. array with Fabry–Perot Cavity | 1.4–2.5 | 2.5 | 4.64 × 1011 | 0.54 | 1 | 300 | µs | 56-channel CQD spectrometer array | [123] |
| Challenge Category | Specific Issue | Current Mitigation Strategies | Performance Impact | Key Research Needs | Refs. |
|---|---|---|---|---|---|
| Material stability | oxidation, ligand desorption, and ion migration (perovskites) | inorganic shells, cross-linked ligands, and ALD encapsulation | extends operational lifetime from h to > 1000 h | in operando degradation studies; predictive stability models | [144,145] |
| Electronic noise | high Idark, 1/f noise, trap-assisted tunneling | graded heterojunctions, bulk barriers, trap-passivating ligands | reduces Idark by 2–3 orders of magnitude; lowers NEP | correlated noise-defect spectroscopy; DFT modeling of trap states | [146] |
| Charge transport | low mobility, energetic disorder | atomic/mixed ligand exchange, doping, energy-level alignment | increases μ (mobility) from 10−3 to > 10 cm2/V·s | nanoscale mapping of transport | [147] |
| Scalability | film non-uniformity, low throughput, and pattern resolution | slot-die/blade coating, electrohydrodynamic printing, convergent synthesis | enables uniform films > 100 cm2; < 5% pixel variation | in-line metrology; roll-to-roll process integration | [148] |
| Next-gen. materials | Pb/Hg toxicity, stability, and scalability challenges; limited transport performance in lead-free alternatives | Ag2Se/SiO2/Si heterojunction | D* > 1010 Jones for some Pb-free materials in SWIR | discovery of new narrow-gap, defect-tolerant compositions | [149] |
| Novel functionality | single-band spectral response, limited processing | multispectral inkjet printing, neuromorphic device design | enables hyperspectral and pre-processed imaging | co-design of materials, devices, and algorithms | [150] |
| Research Focus Area | Strategic Goal | Emerging Approach/Technology | Expected Impact | Key Challenges | Refs. |
|---|---|---|---|---|---|
| Stable surface chemistry | extend operational lifetime | dynamic ligand exchange; self-healing surface layers | > 10× stability in air | maintaining conductivity after passivation | [151] |
| Noise suppression | lower NEP and improve D* | defect-engineered CQDs, noise-filtered readout circuits | D* > 1013 Jones at 300 K | interface charge trapping | [152] |
| Quantum transport and tunneling control | band-like transport | mixed ligand strategies | μ > 10 cm2/V·s | structural disorder | [153] |
| Scalable manufacturing | transition to roll-to-roll | in-line metrology; robotic ink formulation | low-cost, large-area IR sensors | film homogeneity | [154] |
| Lead-free alternatives | environmental safety | AgBiS2, InAs, perovskite derivatives | sustainable, RoHS-compliant detectors a | low mobility, narrow range | [155,156] |
| Neuromorphic/intelligent sensing | combine detection + processing | perovskite memristive pixels, optoelectronic synapses | Real-time edge computing | scalability, reproducibility | [104,157] |
| Multispectral/polarimetric systems | enhance imaging functionality | printed heteropixels, anisotropic 2D NPs | filterless multispectral, polarimetric imaging | crosstalk, spectral selectivity | [158] |
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Dolatyari, M.; Rostami, A.; Klein, A. Advances in Nanoparticle-Based Fabrication Techniques for Infrared Detectors: A Comprehensive Review. Inorganics 2026, 14, 153. https://doi.org/10.3390/inorganics14060153
Dolatyari M, Rostami A, Klein A. Advances in Nanoparticle-Based Fabrication Techniques for Infrared Detectors: A Comprehensive Review. Inorganics. 2026; 14(6):153. https://doi.org/10.3390/inorganics14060153
Chicago/Turabian StyleDolatyari, Mahboubeh, Ali Rostami, and Axel Klein. 2026. "Advances in Nanoparticle-Based Fabrication Techniques for Infrared Detectors: A Comprehensive Review" Inorganics 14, no. 6: 153. https://doi.org/10.3390/inorganics14060153
APA StyleDolatyari, M., Rostami, A., & Klein, A. (2026). Advances in Nanoparticle-Based Fabrication Techniques for Infrared Detectors: A Comprehensive Review. Inorganics, 14(6), 153. https://doi.org/10.3390/inorganics14060153

