1. Introduction
Concrete stands as the most prevalent construction material worldwide, playing a pivotal role in a myriad of infrastructure projects, ranging from simple concrete pavement to intricate apartment complexes, dams, bridges, and underground tunnels. One prominent application of concrete in civil engineering is in rigid pavement construction, which highlights its superiority over flexible pavement alternatives due to its durability, capacity to withstand unexpected axial traffic loads, and extended design life with manageable maintenance costs, in addition to its adaptability to diverse environmental conditions. With its remarkable compressive strength, concrete can be molded into various shapes and is capable of withstanding sudden axial loads. However, plain concrete does have its limitations, including brittleness, particularly in areas subjected to tension, limited strain capacity, reduced toughness, and a modest resistance to early-age cracking. These deficiencies often become evident in the form of structural cracks prior to road usage or loading, primarily due to drying shrinkage or volume variation [
1].
Presently, researchers are delving into enhancing the toughness of plain concrete by incorporating dispersed fibers during the production of composite concrete. This strategy has proven effective in controlling the formation, propagation, and coalescence of early-age cracks, thereby mitigating the material’s inherent brittleness. Consequently, the integration of fibers has long been recognized as a means to bolster energy-absorbing capacity, toughness, and resilience against early-age cracking, or as a solution for crack arrest [
2,
3,
4].
The utilization of dispersed fibers in concrete serves as a mechanism for crack arrest, thwarting both the initiation and expansion of cracks within the concrete matrix [
5]. Its primary application in concrete production, as a building material for various civil engineering projects, has yielded notable enhancements in the mechanical properties of concrete throughout its design life. Moreover, the exploration of natural fibers as an alternative reinforcement in plain concrete has garnered attention due to their environmental and economic advantages, leading to extensive studies by researchers worldwide [
6,
7,
8,
9,
10,
11].
The American Concrete Institute defines fiber-reinforced concrete as a composite material primarily comprising a blend of binder material (such as cement), coarse and fine aggregates, water, admixtures, and short, discrete, and discontinuous fibers. These fibers are added in varying proportions according to the specific mix design for concrete production, ensuring uniform dispersion throughout the mixture for its intended purpose [
12].
Natural fibers offer a sustainable alternative to synthetic fibers due to their biodegradability, renewability, and lower carbon footprint. Unlike synthetic fibers such as polypropylene and steel, which are energy-intensive to produce and contribute to environmental pollution, natural fibers like jute, coir, flax, and sisal are derived from renewable plant sources and decompose naturally without causing microplastic pollution [
13]. In terms of performance, natural fibers exhibit excellent tensile strength, flexibility, and thermal insulation, making them suitable for eco-friendly composites and soil stabilization [
14]. However, they generally have lower durability and moisture resistance compared to synthetic counterparts, which may affect their long-term performance [
15]. Nevertheless, advancements in fiber treatment and hybridization techniques have improved the mechanical properties and durability of natural fibers, making them a viable alternative to synthetic reinforcements in various engineering applications. Natural fibers have gained significant attention in material applications due to their sustainability, biodegradability, and cost-effectiveness compared to synthetic fibers. According to Jawaid and Abdul Khalil (2011) [
16], natural fibers such as jute, hemp, and flax exhibit low densities and high specific strengths, making them suitable for lightweight applications. However, synthetic fibers like glass and carbon fibers generally possess superior mechanical properties, including higher tensile strengths and moduli [
15]. While synthetic fibers offer better durability and moisture resistance, natural fibers tend to degrade over time due to their hydrophilic nature, leading to reduced long-term performance [
13]. Despite this, the lower production cost and environmental benefits of natural fibers make them an attractive alternative, especially in applications where high-performance properties are not critical. Additionally, hybrid composites combining both fiber types can optimize mechanical performance while maintaining sustainability [
17]. Thus, while synthetic fibers dominate high-strength applications, natural fibers remain a viable choice for cost-effective and eco-friendly materials.
The integration of natural fibers in concrete production offers a pathway towards alternative, eco-friendly materials, promoting sustainability in infrastructure construction. This approach proves economically advantageous due to several factors: the widespread availability of natural fibers, and their ease of handling, flexibility, and cost-effectiveness, factors that have been under scrutiny for several decades. Consequently, natural fibers present themselves as viable alternatives to synthetic fibers for dispersed reinforcement in cement composites, enhancing the mechanical properties of concrete [
18,
19,
20]. Additionally, the overall cost of natural fibers is significantly lower compared to the total cost of cement composites during production, contributing to cost reduction [
21,
22].
Moreover, natural fibers continue to gain traction for various applications in cementitious compounds due to their sustainability and environmental friendliness, abundant availability, low initial processing costs, recyclability, non-toxicity to humans, low density and weight, and favorable mechanical properties during composite formation [
23,
24].
One of the primary types of natural fibers, derived from agricultural products such as vegetables and tree stems, is known as plant-based natural fibers. These fibers are categorized based on their origins within plants, namely the skin or bast surrounding the stem, referred to as bast natural fibers, and those obtained from leaves, known as leaf natural fibers. Other classifications include seed fibers from shells or seeds, grass fibers from grass plants, core fibers from plant stalks, root fibers from roots, and fruit fibers from fruit structures [
12]. These plant fibers are also referred to as cellulose fibers or lignocellulose fibers, owing to their predominant composition of cellulose and lignin alongside hemicellulose and pectin.
Hemicellulose plays a key role in the thermal degradation and biodegradation of fibers via moisture absorption, while lignin governs the ultraviolet degradation of fibers. Plant-based natural fibers find extensive applications in construction materials, automotive and aerospace interior designs, and sports equipment manufacturing, primarily utilized to reduce self-weight during composite formation [
1].
Furthermore, natural fibers demand less energy during production and processing compared to synthetic fibers, as evidenced by a notable comparison stating that the production of jute natural fibers requires only approximately 7% of the total energy needed to produce an equivalent weight of polypropylene synthetic fibers [
12]. Additionally, while the production of one ton of polypropylene fibers emits approximately 3.7 tons of carbon dioxide, jute fibers serve as a carbon sink by absorbing CO
2 from the environment. However, the hydrophobic nature of natural fibers poses a significant limitation in certain applications, particularly during composite formation [
25].
The utilization of natural fibers in cementitious compounds has encountered a significant challenge stemming from their inherent variability, leading to inconsistencies in cementitious concrete materials. This discrepancy arises from several factors:
Variability in Characteristics: Unlike synthetic fibers manufactured with precise standard specifications, natural fibers derived from plant sources exhibit inherent variations due to factors such as plant species, growth conditions, harvesting methods, and processing techniques. These variations manifest in differences in fiber length, diameter, orientation, and chemical composition, influencing mechanical behavior.
Heterogeneous Structure: Natural fibers possess a heterogeneous structure comprising cellulose, hemicellulose, lignin, pectin, and extractives. The distribution and arrangement of these components within the fibers vary significantly, along with the presence of defects like knots, voids, and impurities, further contributing to inconsistency.
Moisture Content Sensitivity: Natural fibers are hygroscopic, absorbing moisture from the environment, leading to fluctuations in weight, dimensions, strength, and stiffness. Variations in moisture content influence bonding between fibers and the matrix in cementitious concrete materials.
Susceptibility to Degradation: Being biodegradable, natural fibers undergo chemical and biological degradation when exposed to environmental conditions such as temperature, humidity, UV radiation, and microbial activity. This degradation leads to a decline in mechanical properties, diminishing reinforcement effectiveness over time.
The inconsistent behavior of natural fibers poses significant implications for the performance of cementitious concrete materials, affecting properties like tensile strength, flexural strength, and impact resistance. This inconsistency complicates the prediction and control of fiber-reinforced concrete performance in practical applications. To address these challenges, a unique approach involving fiber extraction and surface treatment techniques has been adopted in this study to minimize the variability of natural fibers used as reinforcement in cementitious concrete materials.
1.1. Classification of Natural Fibers
Natural fibers can be categorized into three main groups according to their sources of origin: plant fibers, animal fibers, and mineral fibers, as depicted in
Table 1. Among these, plant-based natural fibers hold particular significance. They primarily consist of cellulose, hemicellulose, lignin, and pectin.
Chemical Composition of Natural Fibers
The primary chemical composition of natural fibers comprises cellulose microfibrils embedded within an amorphous matrix of lignin and hemicellulose. The lignocellulose cell wall can be conceptualized as a naturally occurring composite structure characterized by spirally oriented shapes and various chemical compounds. Plant fibers, in particular, are predominantly composed of lignocellulose, which encompasses cellulose, hemicellulose, and lignin, albeit in varying proportions depending on factors such as plant age, species type, and the specific part of the plant [
26,
27]. Moreover, geographical location and climatic conditions further influence the chemical composition of natural fibers, reflecting regional variations in plant growth environments.
Table 2 outlines the average chemical composition of select plant fibers, with cotton fiber exhibiting the highest cellulose content and coir fiber containing the greatest proportion of lignin.
1.2. Surface Modifications of Natural Fibers
In recent years, researchers have been exploring the potential of natural fibers as replacements for synthetic fibers due to their numerous advantages. However, a significant limitation lies in the hydrophilic nature of natural fibers, which presents challenges such as weak moisture resistance. This inherent property can lead to compatibility issues with various components in composite matrices, as well as poor wettability with hydrophobic polymer composites. Consequently, the interaction and bonding at the fiber–matrix interface are diminished, highlighting the need for the surface modification of natural fibers to enhance their suitability for composite materials [
1,
12,
25,
28]. Surface modifications of natural fibers aim to eliminate chemicals and impurities such as lignin, hemicellulose, oil, and wax from the fiber surface. These contaminants can negatively impact fiber performance, affecting mechanical properties and the durability of cementitious composites during application [
1]. Therefore, optimizing the surface morphology of natural fibers is crucial for maximizing their benefits in concrete production.
To achieve this, researchers have developed unique fiber preparation and treatment techniques aimed at removing chemicals and impurities prior to incorporating them into concrete, geopolymer concrete, and mortar production for various applications. Numerous studies have employed various treatment methods to enhance the performance of natural fibers in cementitious composite production [
1,
12,
21,
29,
30]. A comparative investigation [
31] was conducted on selected chemical treatments applied to prepared natural fibers, revealing notable mechanical improvements compared to untreated fibers. In the current landscape, various techniques have been adopted to mitigate the hydrophilic nature of natural fibers through surface modification, aimed at enhancing overall fiber performance during composite formation [
12,
32,
33,
34]. The microstructures and performances of natural fibers vary depending on the specific chemical treatments employed, including NaOH [
35,
36,
37], HNO
3–KClO
3 [
38], NaClO [
39], and Benzoate [
40].
Among these methods, alkali treatment stands out as one of the most popular and cost-effective approaches for obtaining high-performance natural fibers in composite production [
41]. According to a literature review conducted by [
12], sodium hydroxide (NaOH) is a cheap and readily available alkali solution capable of dissolving and removing non-cellulosic substances through a swelling reaction. This process does not entail the observable decomposition of cellulosic fibrils and concurrently increases the surface roughness of the fiber, thereby enhancing bonding between the cement matrix and fiber during composite formation. Furthermore, a comprehensive description of surface treatment techniques and their respective advantages and limitations is provided in
Table 3, as elaborated in a detailed analysis [
1].
1.3. Natural Fibers in Cementitious Composite Production
When considering the chemical properties of widely recognized natural fibers, it becomes apparent that plant-based fibers predominantly consist of cellulose, lignin, hemicellulose, and pectin, alongside smaller quantities of wax, ash, and sugars. These additional components must be removed from the fiber surface prior to their utilization in cementitious composite production. Cellulose stands out as the primary compound responsible for the fiber’s strength, while lignin and hemicellulose contribute to its lower durability. Therefore, it becomes imperative to undertake surface treatment techniques, often involving alkaline solutions, to enhance adhesion between the fiber and the matrix at the interface [
42]. Natural fibers find application in various cementitious composite productions, including concrete, mortar, and geopolymers, owing to their numerous advantages, such as abundant availability, sustainability, eco-friendliness, low density, superior specific properties, and lower initial production costs. Leveraging these advantages, numerous studies have reported overall enhancements in concrete performance upon the addition of fibers in cementitious composite production. These improvements encompass enhancements in compressive strength, tensile strength, flexural strength, impact resistance, energy absorption capacity, ductility, and fracture toughness, and a reduction in crack propagation and size, as detailed in
Table 4.
1.4. Hybrid Fiber-Reinforced Concrete
Fiber-reinforced concrete is commonly conceptualized as a composite material comprising two distinct phases: the concrete matrix phase and the fiber inclusion phase. While both phases play crucial roles in determining the performance of the composite material, the properties and characteristics of the fibers often hold greater significance. These include parameters such as fiber volume fraction, aspect ratio, and mechanical properties [
56]. Depending on these factors, reinforcing concrete with a single type of fiber may only lead to limited improvements in the mechanical properties of the composite. Typically, the strengths of individual fibers are maximized while their weaknesses are minimized [
57]. However, the concept of hybridization techniques, which involve combining two types of fibers without altering their identities within a single matrix formation, presents an opportunity to enhance the mechanical properties of composite materials by leveraging the potential synergies between different fibers in fiber-reinforced concrete. Numerous researchers have investigated the effects of fiber hybridization on the mechanical properties of concrete, and have concluded that utilizing a combination of fibers with diverse properties can result in a composite with superior mechanical characteristics [
58,
59,
60,
61]. According to Benthur and Mindess [
62], the advantages of hybrid fiber systems can be summarized as follows:
To establish a system wherein one type of fiber is smaller, thereby bridging micro-cracks and controlling their growth, consequently enhancing the tensile strength of the composite. Meanwhile, the second type of fiber, larger in size, acts to arrest propagating macro-cracks, significantly improving the toughness of the composite.
To implement a system where one type of fiber, characterized by greater strength and stiffness, enhances the initial crack stress and ultimate strength. Concurrently, the second type of fiber, possessing increased flexibility and ductility, contributes to improved toughness and strain within the post-cracking zone.
To establish a system with varying durability characteristics among fiber types. The presence of durable fibers can augment strength and/or toughness over time, while the other type ensures short-term performance during the transportation and installation of composite elements.
1.5. Durability Properties of Fiber-Reinforced Concrete
The durability of fiber-reinforced concrete refers to its capacity to withstand harsh environmental conditions without compromising its original physical and mechanical properties over its intended lifespan of functionality and serviceability. When subjected to severe environmental factors, such as extreme weather conditions, the penetrability of a concrete structure significantly influences its overall performance, particularly under these challenging circumstances [
63]. Hence, within concrete technology, ensuring adequate protection for the reinforcements embedded in concrete is paramount. If the concrete lacks the ability to withstand these physical and chemical assaults, it may succumb to damage, leading to structural failure. Therefore, designing fiber-reinforced concrete to exhibit durability is crucial across various applications [
64].
4. Summary and Conclusions
The abundant availability of plant fibers around the globe has attracted researchers’ attention to their potential use as sustainable and eco-friendly construction materials. Ethiopia is a country with significant potential resources, including abundant bamboo and wheat straw fibers available across its regions. It is essential to explore the structural integrity of concrete reinforced with these plant fibers. Natural fibers are popular due to their low cost, minimal hazards, ease of handling, and abundant availability. Hybrid natural fiber-reinforced concrete (HNFRC) can enhance concrete properties by combining two types of fibers with different characteristics, effectively reducing micro-cracking to a great extent and improving the mechanical properties of concrete. The construction industry significantly impacts environmental pollution, creating an urgent need to explore new building materials that address issues related to material waste. Fibers in concrete help to control cracking, but using a single fiber type with uniform length often proves ineffective. To address multi-level cracking, a combination of one or two types of fibers with varying lengths, sizes, proportions, and properties can be utilized. In particular, using two types of fibers with different lengths as hybrid fibers offers a more effective solution. The presence of varied fiber lengths aids in managing cracks at multiple levels. Additionally, the post-peak behavior of the stress–strain curve is a critical factor in assessing structural performance. Based on these factors, this experimental study has proved that the addition of uniquely treated hybrid natural fibers to concrete production aids in bridging across cracks to increase the concrete’s mechanical strength, flexural toughness, and ductility and obtain an improved durability as compared with the control concrete. In addition to this, it helps to reduce permeability and control plastic and drying shrinkage by arresting the propagation of cracks at early ages.
There are various factors which influence the mechanical properties of hybrid natural fibers in fiber-reinforced concrete composite production, such as fiber aspect ratio, percentage proportions, and fiber treatment techniques.
The test results indicate that increasing the percentage of fiber content and its length decreases the degree of workability and consistency observed in the analysis.
The maximum compressive strength of the treated hybrid natural fiber-reinforced concrete mix is observed with 0.5% alkali-treated bamboo fibers of 30 mm lengths plus 0.1% of naturally treated wheat straw fibers of one inch length as compared to the conventional concrete, with approximately 4.16%, 8.80%, and 8.93% increments at 7, 28, and 56 days of aging, respectively. The split tensile strength and flexural strength were also certainly improved by the proposed fiber concentration and length as compared with control concrete mix design production.
The water absorption of the control concrete at 7th, 28th, and 56th days was found that 6.17%, 4.53%, and 4.02%, respectively, but the optimum mix of the treated hybrid natural fiber-reinforced concrete (M1-1) had water absorptions at the 7th, 28th, and 56th days of 5.97%, 4.23%, and 3.76%, respectively, for its curing condition; moreover, as the age of curing increases, the volume of void in hardened concrete decreases, as observed.
The sorptivity values of the optimum mix of the treated hybrid natural fiber-reinforced concrete at the 7th, 28th, and 56th days were an average of 5.2%, 3.99%, and 2.89% lower than that of the control concrete, respectively, with its curing age.
A minimum safe suggestion for the resistance against exposure to higher temperatures over a 2 h duration which is 90% of the original un-subjected value of a concrete’s compressive strength is acceptable.
The average depths for the water permeability test of the optimum mix of the treated hybrid natural fiber-reinforced concrete (M1-1) compared with the control concrete at the 28th day are 13.45 mm and 12.79 mm, respectively, which is about a 4.95% reduction observed in the optimum hybrid fiber concrete (M1-1) as compared with the control concrete.
The charge passed through the optimum mix of the treated hybrid natural fiber-reinforced concrete (M1-1) at the 28th day as per ASTM C1202 is around 6.04% higher than that of the control concrete. However, the test results are both in the same range of moderate chloride ion penetrability.
In the chloride resistance test, the control mix possessed a minimum loss in the compressive strength of 3.6% and a loss of weight of 2.81%, whereas the optimum mix of the treated hybrid natural fiber-reinforced concrete (M1-1) had a minimum loss in compressive strength of 5.11% and a loss of weight of 2.69%.
One of the significances of the incorporation of fibers into concrete is their ability to control cracks and improve the mechanical properties of a concrete. Based on this investigation, two of the mechanical properties improved were the total energy absorbed capacity and compressive toughness index. To determine these parameters, initially, from the stress–strain diagram, drawn as shown in
Figure 29 the total area enclosed was estimated by using Origin Lab 2019b accordingly, and the uniquely treated hybrid natural fiber-reinforced concrete (M1-1) was found to have increases of 7.88% and 1.4%, respectively, as compared to the control concrete (reference concrete).
In the comparison of the thickness design analyzed, as per AASHTO 1993, the uniquely treated hybrid natural fiber-reinforced concrete pavements had approximately 11% less thickness than the control concrete while also increasing post-cracking behavior and flexural strength capability development due to incorporation of these hybrid natural fibers in concrete production. Therefore, this hybrid natural fiber-reinforced concrete has a significant potential capacity to be a sustainable and eco-friendly construction material to achieve the strategic design vision of the Federal Republic of Ethiopia’s government for sustainable development for the green industry by constructing new roads from uniquely treated hybrid natural fiber-reinforced concrete (M1-1). This offers a significant cost reduction as compared to the control concrete in terms of the thickness reduction.
4.1. Conclusions
Based on the experimental results of this study and evaluation, the following conclusions are made:
Naturally treated wheat straw fibers (NTWSFs) and alkali-treated bamboo fibers have the potential capacity to be used as reinforcement materials in composite productions.
The proportion of the fibers and their lengths affect the degree of workability of a concrete.
The compressive strength, split tensile strength, and flexural strength of the uniquely treated hybrid natural fiber-reinforced concrete has a noticeable increment as compared to the control concrete.
The failure modes of the treated hybrid natural fiber-reinforced concrete are quite different as compared with the control concrete, due to the assistance of the bridging behavior of the fibers across cracks.
The durability tests of the uniquely treated hybrid natural fiber-reinforced concrete show a noticeable increment as compared with the control concrete.
The total energy absorbed and compressive toughness index of the uniquely treated hybrid fibers-reinforced concrete show a noticeable enhancement as compared to the control concrete.
The prepared uniquely treated hybrid natural fiber-reinforced concrete has the potential to be used for concrete pavement applications as it reduces the overall required thickness of the concrete.
4.2. Recommendations
There are always opportunities to explore multiple perspectives in the never-ending research process, as with this particular in this study. Various gaps remain to be addressed to support the sustainable development goals of green industry by promoting eco-friendly construction materials for plain concrete pavements through the use of locally abundant natural fibers. Accordingly, the future recommendations are summarized as follows:
The techniques used for fiber extraction from solid bamboo sticks and the subsequent cutting process to achieve the required length were conducted manually in this investigation. As a result, this process was time-consuming and should be improved with a modernized machine to address various challenges.
For future work, it is essential to conduct tests on the tensile strength of individual fibers based on their aspect ratio to select the maximum-performance fibers during composite production.
To improve the workability properties of concrete, such as slump test results and compaction factor values, it is recommended to add an admixture during concrete production to enhance the properties of fresh concrete.
To enhance the sustainability and cost-effectiveness of Ordinary Portland Cement (OPC), it is recommended to partially substitute traditional cementitious materials with alternative materials that possess pozzolanic properties, such as scoria, pumice, and metakaolin. These materials are abundantly available and can significantly reduce the environmental impact of cement production, particularly by lowering carbon dioxide (CO2) emissions.
It is advisable to conduct further investigations to thoroughly assess the long-term effects of various environmental conditions on the mechanical and durability properties of treated hybrid natural fiber-reinforced concrete. This research is crucial for determining the material’s performance and reliability over time, especially under varying climates, moisture levels, and other environmental factors. Understanding these aspects will help to ensure that this type of concrete is suitable for widespread use in construction, offering both durability and sustainability in real-world conditions.
A comprehensive Life Cycle Cost Analysis (LCCA) of the unique hybrid natural fiber-reinforced concrete, including the processing and transportation of bamboo and wheat straw, should be conducted to assess its economic viability. Additionally, a detailed Life Cycle Assessment (LCA), from cradle to grave, is essential for evaluating the sustainability of using this material in concrete pavement applications.
Similarly, the potential of other locally available plant fibers, including agricultural waste and by-products, should be explored as alternative materials for civil engineering construction, with the goal of promoting sustainable development.
The performance of uniquely treated hybrid natural fiber-reinforced concrete pavements should also be evaluated under real traffic and climatic conditions, taking into account the effects of moisture infiltration.
A detail individual comparison investigation should be conducted between the alkali-treated bamboo fiber-reinforced concrete and naturally treated hybrid natural fiber-reinforced concrete.