Efficiency of Application of (Mo, Al)N-Based Coatings with Inclusion of Ti, Zr or Cr during the Turning of Steel of Nickel-Based Alloy
Abstract
:1. Introduction
2. Materials and Methods
3. Results and Discussion
3.1. Study of Mechanical Properties, Structure, and Composition of Coatings
3.2. Cutting Properties and Wear Patterns on Coated Tools during the Turning of 1045 Steel
3.3. Cutting Properties and Wear Patterns on Coated Tools during the Turning of Heat-Resistant WNr NiCr20TiAl Nickel-Based Alloy
3.4. Analysis of Structural Changes in Worn Coatings
4. Discussion
5. Conclusions
- The coatings studied are very close in terms of their compositions, structures, and basic mechanical properties. The studies of the elemental compositions found that the considered coatings are identical with regard to the content of Mo, Al, and Zr/Ti/Cr. With the equal total thickness of about 4 µm and the thickness of a wear-resistant layer of about 3 µm, the coatings are also characterised by almost equal values of the nanolayer period. The experiments found considerably close values of hardness and critical load fracture LC2 for the considered coatings. At the same time, the coatings studied demonstrated a significant difference in wear resistance during the turning.
- Taking into account that the tool life of the uncoated tool during the turning of 1045 steel is 6 min, the tool with Coating M3 demonstrated the tool life of 10 min, the tool with Coating M2 demonstrated 14 min, and the tool with Coating M3 demonstrated 18 min. During the turning of the WNr NiCr20TiAl heat-resistant nickel-based alloy, the highest wear rate was detected for the tool with Coating M2, while the tool with Coating M3 reached VBmax after 12 min of cutting, and the tool with Coating M1 remained operational during 15 min of cutting (three times longer compared to uncoated tools). Thus, the tool with Coating M1 demonstrated the highest wear resistance both during the turning of steel and during the turning of heat-resistant nickel-based alloy.
- The investigation of the cracking mechanism found the highest crack resistance of Coating M1 and the greatest tendency to brittle fracture of Coating M3.
- Given that the coatings studied are characterised by the identical content of Mo, the active formation of tribologically active Mo oxide of MoO3 during the cutting can be assumed only in Coating M1. The formation of Ti oxide, which does not possess protective and tribological properties, is possible in Coating M2.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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C | Si | Mn | Ni | S | P | Cr | Cu | As |
---|---|---|---|---|---|---|---|---|
0.42–0.50 | 0.17–0.37 | 0.5–0.8 | ≤0.3 | ≤0.04 | ≤0.035 | ≤0.25 | ≤0.3 | ≤0.08 |
C | Si | Mn | Ni | Fe | P | Cr | Ti | Al |
---|---|---|---|---|---|---|---|---|
≤0.07 | ≤0.6 | ≤0.4 | 70.1–77.4 | ≤1.0 | ≤0.015 | ≤19–22 | 2.4–2.8 | 0.6–1.0 |
Specimen | Zr | Ti | Cr | Mo | Al | Hardness, GPa | LC2, N |
---|---|---|---|---|---|---|---|
M1 | 55 | - | - | 37 | 8 | 28.30 ± 0.70 | 38 |
M2 | - | 51 | - | 34 | 15 | 30.70 ± 1.20 | >40 |
M3 | - | - | 46 | 43 | 11 | 26.60 ± 1.30 | 36 |
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Vereschaka, A.; Milovich, F.; Andreev, N.; Sitnikov, N.; Alexandrov, I.; Muranov, A.; Mikhailov, M.; Tatarkanov, A. Efficiency of Application of (Mo, Al)N-Based Coatings with Inclusion of Ti, Zr or Cr during the Turning of Steel of Nickel-Based Alloy. Coatings 2021, 11, 1271. https://doi.org/10.3390/coatings11111271
Vereschaka A, Milovich F, Andreev N, Sitnikov N, Alexandrov I, Muranov A, Mikhailov M, Tatarkanov A. Efficiency of Application of (Mo, Al)N-Based Coatings with Inclusion of Ti, Zr or Cr during the Turning of Steel of Nickel-Based Alloy. Coatings. 2021; 11(11):1271. https://doi.org/10.3390/coatings11111271
Chicago/Turabian StyleVereschaka, Alexey, Filipp Milovich, Nikolay Andreev, Nikolay Sitnikov, Islam Alexandrov, Alexander Muranov, Maxim Mikhailov, and Aslan Tatarkanov. 2021. "Efficiency of Application of (Mo, Al)N-Based Coatings with Inclusion of Ti, Zr or Cr during the Turning of Steel of Nickel-Based Alloy" Coatings 11, no. 11: 1271. https://doi.org/10.3390/coatings11111271