Fire Load Effects on Concrete Bridges with External Post-Tensioning: Modeling and Analysis

The fire performance of existing reinforced concrete (RC) bridge decks strengthened by external prestressing systems is investigated, with particular attention to the vulnerability of externally applied tendons under realistic fire scenarios. Fire exposure represents a critical condition for such retrofitted structures, as the structural response is strongly influenced by load level, prestressing effectiveness, and thermal degradation of the strengthening system. A comprehensive assessment framework is proposed, combining thermal and mechanical analyses applied to representative highway overpass bridges. The thermal input adopted for the analyses is first validated through computational fluid dynamics (CFD) simulations, aimed at evaluating temperature development in typical RC beam–girder grillage decks subjected to fire from below. The CFD study considers variations in clearance height and span length and confirms that, in the case of hydrocarbon tanker accidents with fuel spilled on the roadway, conventional fire curves commonly adopted in the literature provide a reliable and conservative representation of both the temperature levels reached and their rate of increase within structural elements, thus supporting their use for rapid and simplified assessments. The validated thermal input is then employed in an analytical fire safety procedure applied to several realistic bridge case-studies. A parametric investigation is carried out by varying deck geometry, span length, reinforcement layout, and the presence of external prestressing retrofit, allowing the evaluation of the reduction in bending capacity and the time-dependent degradation of mechanical properties under fire exposure. The results highlight the critical role of external prestressing in fire scenarios, showing that significant loss of prestressing effectiveness may occur within the first minutes of fire, potentially leading to critical conditions even at service load levels. Finally, a multi-hazard assessment is performed by combining fire effects with pre-existing aging-related deterioration, such as reinforcement corrosion and long-term prestressing losses, demonstrating a marked increase in failure risk and, in the most severe cases, the possibility of premature collapse under dead loads.