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Article

A Comparative Study on the End-Bearing Capacity of Toe-Wing & Spiral Screw Piles in Cohesionless Soil

1
Graduate School of Science and Engineering, Saitama University, Saitama 338-8570, Japan
2
School of Engineering, University of Newcastle, Callaghan, NSW 2308, Australia
*
Author to whom correspondence should be addressed.
Buildings 2025, 15(4), 525; https://doi.org/10.3390/buildings15040525
Submission received: 18 December 2024 / Revised: 30 January 2025 / Accepted: 4 February 2025 / Published: 8 February 2025

Abstract

The use of screw piles has grown rapidly, yet their varied configurations and behavior in different soils remain key research areas. This study examines the performance of Toe-wing (Tsubasa) and Spiral screw piles with similar tip areas under similar ground conditions, focusing on how the helix position (Wp) and tip embedment depth (Ed) affect the ultimate pile capacity. In the case of a fixed helix/toe-wing position with increasing pile tip depth, Spiral screw piles exhibited higher load-carrying resistance than toe-wing piles at relative densities of 55%, 80%, and 90% fine sand. Moreover, load-carrying resistance increased as the position of the helix/toe-wing increased (Wp > 0). For a fixed pile tip depth (Ed) and varying helix/toe-wing positions, spiral screw piles showed higher resistance than toe-wing piles when Wp < 90 mm. Moreover, the resistance decreased as the helix moved away (Wp/Dh > 0), and the pile tip acted independently when Wp/Dh > 1.38. Whereas, for toe-wing piles, ultimate pile capacity increased as the toe-wing moved away from the tip up to Wp/Dh = 2.15, then decreased to reflect the independent behavior of the toe-wing and pile tip. Empirical equations are presented to convert installation effort and ultimate capacity from one type to another.

1. Introduction

Screw piles and Tsubasa piles are widely acknowledged for their sustainability and environmentally friendly properties, making them a reliable and efficient choice for a broad range of deep foundation applications. These innovative foundation systems align with the growing demand for sustainable construction practices, offering versatility and adaptability, and can be used for bridges, buildings, transmission towers, offshore platforms, and others to resist seismic loads and support various civil engineering projects. Their ability to withstand dynamic forces makes them particularly valuable in earthquake-prone regions [1,2,3]. Screw piles are typically constructed from high-strength steel and consist of either an open or closed-end pipe with a helix welded at the pipe’s end [4]. Saleem et al. [5] investigated the effect of pile end shape (flat, conical, cutting-edge) on installation efforts and ultimate pile capacity without considering the helix plates. It is also common to have piles with multiple helices (multi-helix) and piles featuring a continuous helical wing attached around a pipe shaft (continuous helix). These variations offer flexibility in design and application, making helical piles suitable for various ground conditions and load requirements [6].
The effects of wing position and shape on the vertical bearing capacity of various types of screw piles used in Japan have been investigated, and the relationship between vertical load and displacement at the pile tip was presented based on the results of numerous load tests. These findings provide valuable insights into optimizing screw pile design for improved performance [7]. Ho et al. [8] indicated that in the case of a single helix screw pile (without considering pile installation effect), the central shaft and helix behaved independently if dh/Dh ≥ 1.5 (dh is helix position from pile shaft tip and Dh is helix diameter). Screw-shaft piles demonstrate excellent performance, offering significantly greater bearing capacity than driven or bored shafts [9]. Helical piles outperform conventional pile foundations [10,11] because they provide greater resistance due to the presence of the helix [12,13]. In addition, screw-shaft piles are among the most preferred foundation options for light to heavy infrastructure due to their fast installation process and minimal environmental impact. These benefits have enabled numerous successful applications [14].
Based on ref. [15], for screw piles, the load carried by the central shaft beneath the helix increases as the helix diameter increases. This suggests that larger helix diameters lead to a more inward concentration of load distribution toward the central shaft. Moreover, it was established that the multiple helix screw pile failure mechanism transforms from cylindrical failure to individual failure as the helix spacing to diameter ratio increases [16,17]. Additional investigation also found that an increase in the number of helices increases the bearing capacity of screw piles in compression and tension loadings [18,19]. One of the previous studies highlighted the improvement in the uplift capacity of screw piles combined with geopolymer-coated geotextile [20].
As screw piles are installed through a pressing and rotating process, the properties of the sandy soil at the pile-soil interface have been observed to change. According to ref. [21], particle size distribution near the pile may change during installation, reducing the interface friction angle at large deformations. Both soil conditions and the geometric characteristics of the pile influence installation torque—which increases with higher sand density and greater installation depth [22,23]. The stresses in sandy soil vary spatially relative to the pile tip location; stress measurements by ref. [24] showed that the stresses developed during installation were directly correlated with local qc values, and normalizing by qc reduced the impact of variations in the test setup. Numerical simulations of pile installation by ref. [25] were compared with experimental results from centrifuge tests, both results indicated a significant increase in effective vertical stress below the pile base and changes in porosity near the pile shaft. However, depending on the grain size characteristics of the sandy soil, in situ soil density, pile spacing, and pile diameter, the installation process can result in noticeable compaction and an increase in lateral stress [26]. Malik et al. [27,28] investigated that the installation of a screw pile changes the state of the ground around the pile, and this change is related to the initial density of the ground and advancement ratio.
The study conducted by ref. [29] developed a Finite Element Method-Smoothed Particle Hydrodynamics (FEM-SPH) numerical model to simulate the installation of screw piles and analyze the resulting soil deformations. The study demonstrated that the FEM-SPH method offers superior accuracy and efficiency for handling large soil deformations during pile installation. The findings revealed that pile parameters, particularly spiral pitch and diameter, significantly influence installation torque, soil stress, and soil pressure. Two failure mechanisms were identified: heave failure in shallow soils (HFM), affected only by pile diameter, and cylindrical shear failure in deeper soils (CSFM), influenced by pile diameter and spiral pitch. It is well established that loose, clean, granular sandy soils tend to contract during the installation of displacement piles [30]. Notably, when piles are installed in loose sand, compaction can extend up to 3.5–6 diameters away from the pile shaft [31]. Moreover, ref. [32] found that the void ratio decreased by approximately 5% near the lower half of driven piles. The Tsubasa pile is one of the most-used screw pile types in Japan. Its key advantages include low noise during installation, minimal vibration, environmental friendliness during construction, independence from groundwater levels, recyclability, high execution speed, and economic efficiency [33]. The Tsubasa pile is a steel pipe pile equipped with a toe-wing (two intersecting semicircular flat steel plates) mounted at the leading edge of the steel pipe [34].
In the current literature, only a limited number of studies deal with the behavior of piles with toe-wings under different soil conditions and loading scenarios. Furthermore, there are no comparative analyses between toe-wing piles and alternative pile types, such as screw piles, to show which is better in dense sand in terms of installation effort (pushing load and torque) and ultimate bearing capacity. To address this gap, the present study conducts a comprehensive experimental investigation aimed at systematically comparing the performance characteristics of toe-wing screw piles and spiral screw piles under controlled soil conditions. The study examines the effect of helix/toe-wing position relative to the pile tip on ultimate pile capacity and installation effort. Additionally, the influence of the embedment depth of the helical plates is also analyzed under various relative densities of fine sand in the experimental facility. This exhaustive approach aims to provide a clearer understanding of how these factors interact and contribute to the overall behavior of toe-wing and spiral screw piles in cohesionless soil.

2. Materials and Methods

2.1. Testing Procedure

The model ground was prepared with dry Toyoura sand (fine sand), which has the following properties (Table 1).
Garnier et al. [35] and Rakotonindriana et al. [36] reported that scale effects on pile tip resistance are negligible when the pile tip diameter to D50 exceeds 35. In the present study, the Dh/D50 ratio was approximately 342.
This study used dry Toyoura sand to model the ground; according to the Unified Soil Classification System (USCS), the material is classified as fine sand. Two sand layers were used to simulate realistic ground conditions loose over dense. For all tests, the upper three layers were prepared in a loose state with a relative density (Dr) of 45%, while the lower seven layers were constructed with varying relative densities of very dense (90%), medium dense (80%), and loose (55%), and the total height of the sand prepared in the container was 1000 mm. A systematic sand placement and compaction method was used to achieve the required unit weight. The ground was prepared in layers, each having a thickness of 100 mm after compaction with the help of a steel rammer. A fixed amount of sand for specific relative density and layer thickness (100 mm) was poured into the container. Then, the poured soil was compacted with the help of a steel rammer until the desired layer thickness (100 mm) was achieved. The used rammer weighed 7.6 kg, with an impact area of 0.0254 m2 and a fall height of 25–30 cm.
The theoretical vertical bearing capacity of screw piles with different blade configurations can be determined using Equation (1), based on guidelines from the Ministry of Land, Infrastructure, Transport and Tourism of Japan (MLIT). It is observed that the pile tip support capacity coefficient α is significantly higher for closed-end shapes compared to open-end shapes. Additionally, no substantial differences are noted based on the position or shape of the blades. The support capacity of cohesive soil is approximately 1.25 times greater than that of sandy soil [37]. In this study, model scale pile load tests were conducted after installing the toe-wing and spiral screw piles from the ground surface using a combination of pressing and rotation applied at the top of the pile head with an automatically controlled system that adjusts both the pushing force and rotation rate until it reaches the final embedment depth. The pressing rate was set to ensure that with each complete rotation, the pile was inserted into the ground by one pitch length of the corresponding helical plates, which was 28 mm/min for the corresponding piles. The rotation rate was fixed at one revolution per minute.
R u = α N A p + β N s L s + γ q u L c
α: Pile tip support capacity coefficient, (β, γ): Frictional resistance coefficients for the pile’s surrounding soil in sandy and cohesive soils, respectively, Ap: Effective cross-sectional area of the pile tip (m2), N: Average N value within a range of 1 Dw downward and 1 Dw upward from the blade (Dw: blade diameter), Ø: Perimeter of the shaft (m), Ns: Average N value of the sandy soil surrounding the pile, Ls: Effective length of the pile in contact with sandy soil surrounding it (m), qu: Average unconfined compressive strength of the cohesive soil surrounding the pile (kN/m2), Lc: Effective length of the pile in contact with cohesive soil surrounding it (m).

2.2. Model Container

The container size plays a crucial role in pile load tests, as it significantly impacts the accuracy of results by minimizing boundary effects. The current study utilized a large rigid steel container to ensure reliable outcomes. The container has an inner diameter of 1000 mm and a height of 1100 mm as illustrated in Figure 1. Previous studies suggest the zone affected by pile loading typically extends 3–8 times the pile tip diameter [38]. Realistic soil–pile interactions can be accurately replicated by ensuring the container size falls within this range. This minimizes interference from the container walls and preserves the integrity of the test environment. The influence zone below the pile tip should be 3.5–5.5 times the pile tip diameter [39]. The zone of influence around the pile is 0.9–1.4 times the length of the pile [40]. Therefore, for an embedded depth of 365 mm, the zone of influence around the pile is expected to range from 328 to 511 mm. In this study, the clearance around the pile was 15 times the tip diameter. The clearance below the pile tip was 545 mm (8 times the pile tip diameter).

2.3. Model Screw Piles with Toe-Wing (Tsubasa Pile) & Spiral Screw Piles

The specifications of the small-scale spiral screw and toe-wing piles used in this study are provided in Table 2. Both types of piles were closed-ended, smooth shafts with similar pile tip areas, as illustrated in Figure 2. The spiral screw pile consisted of a central shaft with a single continuous helix mounted near the tip. Likewise, the toe-wing screw piles were equipped with smooth, two semicircular steel plates (not connected with each other) attached to the central shaft, simulating actual piles. These helices/wing plates had diameters of 3 times the diameter of the steel shaft. The material of the model piles is in accordance with STK400 and SS400 steel standards [41].

3. Results and Discussions

3.1. Scenario 1—Fixed Helix/Toe-Wing Position with Increasing Pile Tip Depth from 0 to 90 mm

The installation of screw piles requires not only the application of torque but also the use of downward force, known as crowd, which makes installation much easier [42]. An experimental testing program was conducted using two screw pile models with distinct geometries. The study investigated how the shape of the screw element, the properties of the sand, and the depth of installation influenced the crowed force and torque required for installation. In this scenario, the embedment depth of the pile tip (Ed) increased from Wp = 0 mm to Wp = 90 mm, as shown in Figure 3a.
Figure 3b–d show the load (P) during the installation of toe-wing and spiral screw piles in bearing layers with relative densities of 55%, 80%, and 90%. Overall, toe-wing screw piles require less installation load to reach the final embedment depth than spiral screw piles. According to a previous study [43], the installation process significantly influences the stress state of the surrounding soil, thereby affecting the overall soil–pile interaction. Moreover, the installation load decreased when the helix moved away from the pile tip (Wp > 0) for the spiral screw pile, whereas the installation load increased when the toe-wing moved away from the pile tip (Wp > 0) for the toe-wing screw pile. The installation load requirements at Wp = 50 mm and Wp = 90 mm are similar for both types of piles. This means that when the helix/toe-wing moved away from the pile tip, its contribution towards the installation load was identical. The increase in installation load at the final stage is due to increased embedment depth (Ed) for both types of piles. Figure 3e shows the relationship between the maximum installation load ratio of the toe-wing (P toe-wing) over the spiral screw pile (P spiral) and the pile tip embedment depth (Ed) over the helix/toe-wing embedment depth (Ew). Empirical Equations (2) and (3) shown in Figure 3e can convert installation load requirements from one pile type to another within the provided range of Ed/Ew, i.e., 1.0–1.25, and are presented below.
The installation torque results for spiral and toe-wing piles at relative densities (Dr) of 55%, 80%, and 90% are presented in Figure 4a–c. The test results show that at the beginning stage of pile installation, the installation toque increases gradually with a linear trend. As the penetration depth increases, the trend shifts to a nonlinear increase, eventually reaching its maximum value [44]. The installation torque decreased as the helix/toe-wing moved away from the pile tip (Wp > 0) for both types of piles. However, at Wp = 0 (helix/toe-wing at pile tip), less installation torque is needed for the toe-wing screw pile than for the spiral screw pile. Moreover, when the helix/toe-wing position is greater than zero (Wp > 0), the installation torque requirement for the toe-wing screw pile in dense to very dense sand (Dr = 80–90%) is higher than the spiral screw pile. Whereas in loose sand conditions (Dr = 55%), the toe-wing screw pile shows lesser torque requirements.
Figure 4d shows the relationship between the maximum installation torque ratio of the toe-wing (T toe-wing) over the spiral screw pile (T spiral) and the pile tip embedment depth (Ed) over the helix/toe-wing embedment depth (Ew). Empirical Equations (4) and (5) shown in Figure 4d can convert installation torque requirements from one pile type to another within the provided range of Ed/Ew (i.e., 1.0–1.25) and are presented below.
Installation load (P) conversion from spiral screw pile to toe-wing screw pile.
F o r   D r = 80 90 % ,   P ( t o e - w i n g ) P ( s p i r a l ) = 12.27 E d E w 2 + 29.06 E d E w 16.18
F o r   D r = 55 % ,   P ( t o e - w i n g ) P ( s p i r a l ) = 5.12 E d E w 2 + 12.65 E d E w 6.99
Installation torque (T) conversion from spiral screw pile to toe-wing screw pile.
F o r   D r = 80 90 % ,   T ( t o e - w i n g ) T ( s p i r a l ) = 3.79 E d E w 2 + 9.43 E d E w 4.76
F o r   D r = 55 % ,   T ( t o e - w i n g ) T ( s p i r a l ) = 4.81 E d E w 2 + 11.70 E d E w 6.25
Pile load tests were conducted on spiral and toe-wing screw piles with varying helix/toe-wing positions (Wp) relative to the pile tip embedment depth (Ed), as can be seen in Figure 5a. The load-settlement behavior for both piles, with bearing layer densities of 55%, 80%, and 90%, can be seen in Figure 5b–d. The test results demonstrate that the spiral screw piles showed higher load-carrying resistance than the toe-wing screw piles at relative densities of 55%, 80%, and 90%. Moreover, load-carrying resistance increased as the position of the helix/toe-wing increased (Wp > 0), which is due to the increase in pile tip embedment depth (Ed) [45]. At the initial stage of the load-settlement curve, the spiral screw pile showed a stiffer response than the toe-wing screw pile, and this indicates that the soil–helix contact is better than the soil–toe-wing contact at all considered bearing layer relative densities (Dr).
Figure 5e shows the relationship between the ultimate pile capacity (pile capacity measured at settlement equals to 10% of helix/toe-wing diameter, Dh) ratio of the toe-wing (Qu toe-wing) over the spiral screw pile (Qu spiral) and the pile tip embedment depth (Ed) over the helix/toe-wing embedment depth (Ew). The result indicated that at Ed/Ew = 1.0, 1.14, and 1.25 with Dr = 80–90%, the ultimate pile capacity of the toe-wing screw pile is 33%, 18.2%, and 16.5%, respectively, less than the spiral screw pile. Moreover, for Dr = 55% with Ed/Ew = 1.0, 1.14, and 1.25, the ultimate pile capacity of the toe-wing screw pile is 47%, 31.75, and 19.4%, respectively, less than the spiral screw pile. Empirical Equations (6) and (7) shown in Figure 5e can convert the ultimate pile capacity of one type of pile to another within the provided range of Ed/Ew, i.e., 1.0–1.25, and are presented below.
Ultimate pile capacity (Qu) conversion from spiral screw pile to toe-wing screw pile.
F o r   D r = 80 90 % ,   Q u ( t o e - w i n g ) Q u ( s p i r a l ) = 3.74 E d E w 2 + 9.07 E d E w 4.66
F o r   D r = 55 % , Q u ( t o e - w i n g ) Q u ( s p i r a l ) = 1.12 E d E w 0.59

3.2. Scenario 2—Varying Helix/Toe-Wing Position with Constant Pile Tip Depth

Further experimental tests were conducted to evaluate the effect of helix/toe-wing position, Wp (the distance of the helix from the pile tip), on the ultimate pile capacity of screw piles. The model ground was prepared with a uniform, dense condition, maintaining a relative density of 80%, as illustrated in Figure 6a. Throughout all the test experiments, the depth of the pile tip remained constant while the helix position (Wp) varied (0–220 mm). The experimental test cases considered in this study are given in Table 3. This approach was implemented to investigate the mobilized shear strength contribution of the helix/toe-wing on the ultimate pile capacity of the screw piles. Moreover, to examine the effect of helix/toe-wing position on mobilized shear strength, various ratios of the helix/toe-wing position to helix/toe-wing diameter (Wp/Dh) were considered, ranging from 0 to 3.38. By analyzing different helix/toe-wing positions, the study aimed to determine how these ratios influence overall bearing capacity. This approach allows for a deeper understanding of how shifting the helix/toe-wing away from the pile tip affects the interaction between the pile and the surrounding soil, especially regarding soil confinement and shear mobilization.
The test results, as illustrated in Figure 6b, showed that overall, spiral screw piles have higher load-carrying resistance than toe-wing screw piles when the helix/toe-wing position is less than 90 mm (Wp < 90 mm). Moreover, spiral screw pile load-carrying resistance decreased as the helix (Wp > 0) moved away from the pile tip [8], whereas toe-wing screw pile load-carrying resistance increased as the toe-wing moved away from the pile tip (Wp > 0–140 mm) then decreased. Figure 6c shows the relationship between normalized ultimate pile capacity with varying helix/toe-wing positions (normalized by ultimate pile capacity of spiral screw pile at Wp = 0), Qu(s-t)/Qu(spiral-ref.) and the embedment depth to helix/toe-wing depth ratio (Ed/Ew). This relationship indicated that at Ed/Ew = 1.33, both piles showed similar ultimate pile capacity. In the case of spiral screw piles, the result indicated that with the increase in Ed/Ew (1.0–1.62) or increase in Wp from 0 to 140 mm, the ultimate pile capacity, Qu(s) decreased from 5% to 30%. Moreover, when comparing the ultimate pile capacity of the toe-wing screw pile with the spiral screw pile having helix position at Wp = 0, it is found that the toe-wing screw pile capacity increased, and the difference between the capacities of both piles reduced from 18% to 8% as the toe-wing position (Wp) increased from 0 to 140 mm. However, a further increase in the toe-wing position decreased the pile capacity, resulting in an increase in the pile capacity difference between the two piles by 43%. Empirical Equations (8) and (9) shown in Figure 6c can convert ultimate pile capacity from one pile type to another with varying Ed/Ew ratio (considered in this study) at a relative density of 80% and are presented below.
For spiral screw piles,
Q u ( s ) Q u ( s p i r a l - r e f ) = 0.62 E d E w 2 + 1.15 E d E w + 0.46
For spiral (ref. Wp = 0) and toe-wing screw piles,
Q u ( t ) Q u ( s p i r a l - r e f ) = 0.37 E d E w 2 + 1.11 E d E w + 0.08
Figure 6d shows the relationship between normalized ultimate pile capacity with varying helix/toe-wing positions (normalized by respective ultimate pile capacity at Wp = 0) and the helix/toe-wing position to helix diameter ratio (Wp/Dh). This relationship indicated that the ultimate pile capacity of the spiral screw pile decreased as the helix moved away from the pile tip due to the decrease in helix contribution towards bearing response. This contribution was drastically reduced when the Wp/Dh ratio was greater than 1.38, indicating that the helix and central shaft pile tip act independently (similar to ref. [8]). Whereas, for the toe-wing screw pile, the ultimate pile capacity increased when the toe-wing moved away from the pile tip up to Wp/Dh = 2.15. This increase is due to the contribution of the toe-wing as it moves away from the pile tip towards the bearing response, which is because the toe-wing loosens the ground more when it is close to the tip. As it moves away, it less loosens the ground, increasing pile capacity. However, when Wp/Dh > 2.15, the pile capacity drastically decreased because the toe-wing and pile tip act independently rather than as a group.

4. Conclusions

This research makes a significant contribution to the understanding of the distinct differences between toe-wing and spiral screw piles. This topic has not been extensively explored in previous studies. It provides valuable insights into the effects of embedment depth ratio on the ultimate pile capacity of both screw piles. Additionally, it offers a deeper understanding of how the position of the helix influences both the end-bearing capacity and the installation effort. These findings represent a critical advancement in the field of deep foundations, particularly in optimizing the design and installation of screw piles. Based on the analyses conducted in this paper, the following conclusions can be drawn:
  • In the case of fixed helix/toe-wing position with increasing pile tip embedment (Scenario 1), the toe-wing screw pile showed lesser installation load requirements than the spiral screw pile. As the helix distance from the pile tip increased (Wp, 0–90 mm), the spiral screw pile installation requirements decreased, whereas, for the toe-wing screw pile, the behavior was reversed, i.e., increased. The installation torque decreased as the helix/toe-wing moved away from the pile tip (Wp > 0) for both types of piles. However, at Wp = 0 (helix/toe-wing at pile tip), less installation torque is needed for the toe-wing screw pile than for the spiral screw pile. Empirical Equations (2) and (3) for installation load requirements and Equations (4) and (5) for installation torque requirements can be used to convert the installation load and torque from one type of pile to another within the considered range of the Ed/Ew ratio (1.0–1.25).
  • In Scenario 1, the spiral screw piles showed higher load-carrying resistance than the toe-wing screw piles at relative densities of 55%, 80%, and 90%. At the initial stage of the load-settlement curve, the spiral screw pile showed a stiffer response than the toe-wing screw pile, and this indicates that the soil–helix contact is better than the soil–toe-wing. The result indicated that with the increase in Ed/Ew ratio from 1.0 to 1.25 under Dr = 80–90%, the ultimate pile capacity difference between toe-wing and spiral screw piles decreased from 33% to 16.5%, as the ultimate pile capacity of toe-wing screw pile increased. Moreover, for Dr = 55% with Ed/Ew = 1.0, 1.14, and 1.25, the ultimate pile capacity of the toe-wing screw pile is 47%, 31.75, and 19.4%, respectively, less than the spiral screw pile. Empirical Equations (6) and (7) can convert the ultimate pile capacity of one type of pile to another within the provided range of Ed/Ew, i.e., 1.0–1.25.
  • In the case of fixed pile tip depth (Ed) with varying helix/toe-wing position (Scenario 2), spiral screw piles have higher load-carrying resistance than toe-wing screw piles when the helix/toe-wing position is less than 90 mm (Wp < 90 mm). Both piles showed a similar ultimate pile capacity at Ed/Ew = 1.33. In the case of spiral screw piles, the result indicated that with the increase in Ed/Ew (1.0–1.62) or increase in Wp from 0 to 140 mm, the ultimate pile capacity, Qu(s) decreased from 5% to 30%. Moreover, when comparing the ultimate pile capacity of the toe-wing screw pile with the spiral screw pile having helix position at Wp = 0, it is found that the toe-wing screw pile capacity increased, and the difference between the capacities of both piles reduced from 18% to 8% as the toe-wing position (Wp) increased from 0 to 140 mm. However, a further increase in the toe-wing position decreased the pile capacity, resulting in an increase in the pile capacity difference between the two piles by 43%. Empirical Equations (8) and (9) can convert the ultimate pile capacity from one pile type to another with varying Ed/Ew ratio (considered in this study) at a relative density of 80%. It is also found that the spiral screw pile’s helix and central shaft tip act independently when Wp/Dh ratio >1.38. Whereas, in the case of the toe-wing screw pile, the toe-wing and central shaft act independently when Wp/Dh > 2.15.

Author Contributions

Conceptualization, A.W.S., T.U. and A.A.M.; methodology, A.W.S. and T.U.; validation, A.W.S., T.U., A.A.M. and M.R.K.; formal analysis, T.U. and A.A.M.; investigation, A.W.S.; resources, A.W.S.; data curation, A.W.S., T.U. and A.A.M.; writing—original draft preparation, A.W.S. and A.A.M.; writing—review and editing, T.U. and A.A.M.; visualization, A.W.S.; supervision, T.U.; project administration, T.U. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Data Availability Statement

The data presented in this study are available upon request from the corresponding author.

Acknowledgments

The corresponding author is thankful to the (UEDA) Memorial Foundation and Saitama University for providing the opportunity to conduct this research.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. Experimental test setup (units in mm).
Figure 1. Experimental test setup (units in mm).
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Figure 2. Model screw piles with varying toe-wing/helix positions from pile tip (a) Toe-wing (two semicircular plates) screw piles (b) Spiral screw piles with a continuous helix.
Figure 2. Model screw piles with varying toe-wing/helix positions from pile tip (a) Toe-wing (two semicircular plates) screw piles (b) Spiral screw piles with a continuous helix.
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Figure 3. Installation load of the spiral screw and toe-wing piles at various positions of helix/toe-wing, Wp (a) at relative density, Dr = 90% (b) at relative density, Dr = 80% (c) at relative density, Dr = 55% (d) Relationship between embedment depth ratio and P (Toe-Wing)/P (Spiral) at relative densities of 90%, 80%, and 55% (e).
Figure 3. Installation load of the spiral screw and toe-wing piles at various positions of helix/toe-wing, Wp (a) at relative density, Dr = 90% (b) at relative density, Dr = 80% (c) at relative density, Dr = 55% (d) Relationship between embedment depth ratio and P (Toe-Wing)/P (Spiral) at relative densities of 90%, 80%, and 55% (e).
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Figure 4. Installation torque of the spiral and toe-wing screw piles at various positions of helix/toe-wing, Wp at relative density, at relative density, Dr = 90% (a) at relative density, Dr = 80% (b) at relative density, Dr = 55% (c) Embedment depth ratio versus the ratio of installation torque for spiral and toe-wing screw piles at relative densities of 55%, 80%, and 90% (d).
Figure 4. Installation torque of the spiral and toe-wing screw piles at various positions of helix/toe-wing, Wp at relative density, at relative density, Dr = 90% (a) at relative density, Dr = 80% (b) at relative density, Dr = 55% (c) Embedment depth ratio versus the ratio of installation torque for spiral and toe-wing screw piles at relative densities of 55%, 80%, and 90% (d).
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Figure 5. The load-settlement response for spiral and toe-wing piles with varying wing plate positions (Wp) is presented for different relative densities, Schematic illustration of testing setup (a) at a relative density of 90% (b) at a relative density of 80% (c) at a relative density of 55% (d) Embedment depth ratio against the ratio of ultimate pile capacity at various densities (e).
Figure 5. The load-settlement response for spiral and toe-wing piles with varying wing plate positions (Wp) is presented for different relative densities, Schematic illustration of testing setup (a) at a relative density of 90% (b) at a relative density of 80% (c) at a relative density of 55% (d) Embedment depth ratio against the ratio of ultimate pile capacity at various densities (e).
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Figure 6. Schematic diagram illustrating the position of the helix/toe-wing relative to the pile tip in the model container (a) Load settlement response at various positions of the helix/toe-wing from pile tip (Wp) of screw piles at a relative density of 80% (b) Relationship between normalized ultimate pile capacity and Ed/Ew ratio (c) Relationship between normalized ultimate pile capacity and helix/toe-wing position to helix diameter ratio (d).
Figure 6. Schematic diagram illustrating the position of the helix/toe-wing relative to the pile tip in the model container (a) Load settlement response at various positions of the helix/toe-wing from pile tip (Wp) of screw piles at a relative density of 80% (b) Relationship between normalized ultimate pile capacity and Ed/Ew ratio (c) Relationship between normalized ultimate pile capacity and helix/toe-wing position to helix diameter ratio (d).
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Table 1. Properties of test sand materials.
Table 1. Properties of test sand materials.
Test MaterialsSpecific GravityD50EmaxEmin
Dry Toyoura Sand2.6450.190.9730.609
Table 2. Physical specifications of toe-wing & spiral screw piles.
Table 2. Physical specifications of toe-wing & spiral screw piles.
L s
[mm]
D s
[mm]
D h
[mm]
T w
[mm]
I w
[°]
W p
[mm]
E d
[mm]
500 (Toe-wing)21.7653.6250, 50, 90365, 415, 455
500 (Spiral)21.7653.6 0, 50, 90365, 415, 455
Notes: LS = Pile shaft length, DS = Pile shaft diameter, Dh = Toe-wing diameter, TW = Toe-wing thickness, IW = Toe-wing plates inclination, Wp = Toe-wing position from the pile tip, and Ed = Embedment depth of pile end tip.
Table 3. Test cases of spiral and toe-wing screw piles.
Table 3. Test cases of spiral and toe-wing screw piles.
Screw Pile TypeDh (mm)Wp (mm)Pitch (mm)Ew (mm)Wp/Dh
Toe-wing Screw Pile650, 50, 90, 140, 220283650, 0.77, 1.38, 2.15, 3.38
Spiral Screw Pile650, 50, 90, 140283650, 0.77, 1.38, 2.15
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Sahil, A.W.; Uchimura, T.; Malik, A.A.; Kabir, M.R. A Comparative Study on the End-Bearing Capacity of Toe-Wing & Spiral Screw Piles in Cohesionless Soil. Buildings 2025, 15, 525. https://doi.org/10.3390/buildings15040525

AMA Style

Sahil AW, Uchimura T, Malik AA, Kabir MR. A Comparative Study on the End-Bearing Capacity of Toe-Wing & Spiral Screw Piles in Cohesionless Soil. Buildings. 2025; 15(4):525. https://doi.org/10.3390/buildings15040525

Chicago/Turabian Style

Sahil, Ahmad Waheed, Taro Uchimura, Adnan Anwar Malik, and Md Raihanul Kabir. 2025. "A Comparative Study on the End-Bearing Capacity of Toe-Wing & Spiral Screw Piles in Cohesionless Soil" Buildings 15, no. 4: 525. https://doi.org/10.3390/buildings15040525

APA Style

Sahil, A. W., Uchimura, T., Malik, A. A., & Kabir, M. R. (2025). A Comparative Study on the End-Bearing Capacity of Toe-Wing & Spiral Screw Piles in Cohesionless Soil. Buildings, 15(4), 525. https://doi.org/10.3390/buildings15040525

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