Micro vs. Nano: Effect of BN Additives on the Rheological and Tribological Properties of Lithium Grease
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Preparation of Lithium 12-Hydroxystearic Thickener
2.3. Synthesis of the Greases
2.4. Characterization
2.5. Physicochemical Measurement
2.6. Rheological Measurement
2.7. Tribological Measurement
3. Results and Discussion
3.1. Characterization and Physicochemical Properties
3.2. Rheological Properties
3.3. Tribological Properties
4. Conclusions
- (1)
- The addition of BN leads to a more compact soap fiber network, significantly enhancing structural integrity. In contrast, micro-BN tends to agglomerate and provides only limited reinforcement, while the base grease exhibits a loose, porous network.
- (2)
- Nano-BN markedly improves physicochemical and static rheological properties: compared with the base grease and micro-BN grease, it achieves the lowest cone penetration (356), highest dropping point (199.5 °C), lowest oil separation (0.39%), highest flow point (49%), and highest plateau modulus, indicating stronger entanglement density.
- (3)
- Nano-BN provides superior initial network rigidity but compromises structural recovery after large deformation (61.0% vs. 65.8% for base grease and 67.2% for micro-BN grease) due to rigid particle–fiber junctions. Micro-BN exhibits a unique frequency-dependent viscoelastic response: higher tanδ at low frequencies (energy dissipation) but lower tanδ at high frequencies (elastic trapping).
- (4)
- Tribologically, nano-BN outperforms both base grease and micro-BN grease, reducing the friction coefficient by 35% and the wear scar diameter by 12.7%, with higher extreme-pressure capacity (PB and PD). XPS reveals a protective hybrid tribofilm composed of BN, tribochemically formed organic nitrogen species, and iron oxides. The particle size of BN is thus a critical factor governing its interaction with the soap fiber network and the resulting macroscopic performance.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
- Kharanzhevskiy, E.V.; Ipatov, A.G.; Makarov, A.V.; Gil’mutdinov, F.Z. Towards eliminating friction and wear in plain bearings operating without lubrication. Sci. Rep. 2023, 13, 17362. [Google Scholar] [CrossRef] [PubMed]
- Peng, H.; Zhang, H.; Shangguan, L.; Fan, Y. Review of tribological failure analysis and lubrication technology research of wind power bearings. Polymers 2022, 14, 3041. [Google Scholar] [CrossRef] [PubMed]
- Waqas, M.; Zahid, R.; Bhutta, M.U.; Khan, Z.A.; Saeed, A. A review of friction performance of lubricants with nano additives. Materials 2021, 14, 6310. [Google Scholar] [CrossRef] [PubMed]
- Holmberg, K.; Erdemir, A. Influence of tribology on global energy consumption, costs and emissions. Friction 2017, 5, 263–284. [Google Scholar] [CrossRef]
- Teng, Y.; Ma, J.; Xie, L. A survey of research on vibration friction reduction technologies in aero-engines. Materials 2025, 18, 535. [Google Scholar] [CrossRef] [PubMed]
- Ahmed Abdalglil Mustafa, W.; Dassenoy, F.; Sarno, M.; Senatore, A. A review on potentials and challenges of nanolubricants as promising lubricants for electric vehicles. Lubr. Sci. 2022, 34, 1–29. [Google Scholar] [CrossRef]
- Saxena, A.; Kumar, D.; Tandon, N. Development of lubricious environmentally friendly greases using synergistic natural resources: A potential alternative to mineral oil-based greases. J. Clean. Prod. 2022, 380, 135047. [Google Scholar] [CrossRef]
- Fang, Y.; Lou, G.; Wu, Q.; Cheng, X.; Chen, Y. Bio-based grease from agricultural waste: Modified cellulose from corn stover for sustainable lubrication. Materials 2025, 18, 4413. [Google Scholar] [CrossRef] [PubMed]
- Chen, Y.; Yao, X.; Yu, H.; Lou, G. Sustainable polyurea greases based on epoxidized soybean oil: Influence of ureido structure on performance. Molecules 2026, 31, 1484. [Google Scholar] [CrossRef] [PubMed]
- Li, S.; Gao, M.; Liu, X.; Lou, W.; Zhao, Y.; Venner, C.H.; Liu, H. Friction in grease lubricated rolling/sliding contacts—Influence of thickener type and a comparison among grease, bled oil, and base oil. Tribol. Int. 2026, 220, 111933. [Google Scholar] [CrossRef]
- Tang, G.; Liu, Z.; Qin, C.; Pan, Y.; Liang, Z.; Su, F. Atomic-scale insights into degradation mechanisms of lithium-based grease at high temperatures. Surf. Interfaces 2025, 56, 105692. [Google Scholar] [CrossRef]
- Wang, Y.; Zhang, P.; Lin, J.; Gao, X. Rheological and tribological properties of lithium grease and polyurea grease with different consistencies. Coatings 2022, 12, 527. [Google Scholar] [CrossRef]
- Zheng, B.; Zhou, J.; Jia, X.; He, Q. Friction and wear property of lithium grease contained with copper oxide nanoparticles. Appl. Nanosci. 2020, 10, 1355–1367. [Google Scholar] [CrossRef]
- Li, K.; Zhang, Y.; Tan, W.; Wang, J.; Xu, Z.; Li, Z.; He, Q. Investigation of friction and vibration performance of lithium complex grease containing candle soot on aviation electrical machine. Wear 2024, 550–551, 205401. [Google Scholar] [CrossRef]
- Zhao, Q.; Zhao, Q.; Zhang, E.; Jiang, C.; Wang, Y.; Lou, W.; Zhang, R.; Wang, X. Research on the relationship between thermal aging of lubricating grease outside the contact area of bearing rolling elements and bearing lubrication failure. Eng. Fail. Anal. 2025, 168, 109127. [Google Scholar] [CrossRef]
- Reddy, A.B.; Black, J.J.; Leckner, J.; Rutland, M.W.; Harper, J.B.; Glavatskih, S. The extravagance of the Lithium paradigm in lubrication: Mechanochemistry reveals weaknesses and alternative strategies. Appl. Mater. Today 2026, 48, 103109. [Google Scholar] [CrossRef]
- Wang, W.; Yang, J.; Yi, X.; Wan, G. Synergistic mechanism of two-dimensional layered G/MoS2/h-BN ternary composite additives on the tribological properties of lubricating grease. ACS Omega 2025, 10, 41089–41103. [Google Scholar] [CrossRef] [PubMed]
- Wang, Y.; Gao, X.; Lin, J.; Zhang, P. Rheological and frictional properties of lithium complex grease with graphene additives. Lubricants 2022, 10, 57. [Google Scholar] [CrossRef]
- Kumar, N.; Saini, V.; Bijwe, J. Tribological investigations of nano and micro-sized graphite particles as an additive in lithium-based grease. Tribol. Lett. 2020, 68, 124. [Google Scholar] [CrossRef]
- Wang, Y.; Liu, Z.; Gao, X.; Qiu, Q.; Wang, M. Influence of few-layer graphene on frictional properties of lithium compound grease. Coatings 2024, 14, 561. [Google Scholar] [CrossRef]
- Nassef, M.G.A.; Soliman, M.; Nassef, B.G.; Daha, M.A.; Nassef, G.A. Impact of graphene nano-additives to lithium grease on the dynamic and tribological behavior of rolling bearings. Lubricants 2022, 10, 29. [Google Scholar] [CrossRef]
- Lin, K.; Zhao, Z.; Li, Y.; Zeng, Z.; Wei, X.; Fan, X.; Zhu, M. Well-dispersed graphene enhanced lithium complex grease toward high-efficient lubrication. Chin. J. Mech. Eng. 2023, 36, 133. [Google Scholar] [CrossRef]
- Sahoo, R.R.; Biswas, S.K. Effect of layered MoS2 nanoparticles on the frictional behavior and microstructure of lubricating greases. Tribol. Lett. 2014, 53, 157–171. [Google Scholar] [CrossRef]
- Tajedini, M.; Kabir, M.H.; Azhdari, R.; Bahrami, R.; Sue, H.-J.; Liang, H. MoS2 additives in lithium grease for electrified systems. Lubricants 2025, 13, 106. [Google Scholar] [CrossRef]
- Zhu, S.; Xiang, S.; Yang, X.; Yang, X.; Bao, H.; He, H.; Du, X.; Zhang, Q.; Zhang, J.; Ma, K. Lubrication-enhanced mechanisms of bentonite grease using 2D MoS2 with narrow lateral size and thickness distributions. Lubricants 2024, 12, 447. [Google Scholar] [CrossRef]
- Zhu, C.; He, Z.; Xiong, L.; Li, J.; Wu, Y.; Li, L. Study on the influence of the MoS2 addition method on the tribological and corrosion properties of greases. Lubricants 2023, 11, 517. [Google Scholar] [CrossRef]
- Chen, Y.; Li, C.; Wang, X.; Zhang, L.; Tan, X.; Peng, Y.; Xu, X. Preparation and tribological performance of the Ag/BN nanocomposite as additives for lithium-based grease. Lubricants 2025, 13, 30. [Google Scholar] [CrossRef]
- Wang, T.; Li, Z.; Li, J.; He, Q. Impact of boron nitride nanoparticles on the wear property of lithium base grease. J. Mater. Eng. Perform. 2020, 29, 4991–5000. [Google Scholar] [CrossRef]
- Kumar, N.; Saini, V.; Bijwe, J. Dependency of lithium complex grease on the size of hBN particles for enhanced performance. Tribol. Lett. 2023, 71, 20. [Google Scholar] [CrossRef]
- Senyk, S.; Gocman, K.; Skolniak, M.; Białecki, T.; Kałdoński, T. Effect of nanoparticles and microparticles of hexagonal boron nitride on structure, thermal and mechanical stability of lithium and calcium greases. Tribol. Lett. 2024, 72, 107. [Google Scholar] [CrossRef]
- Senyk, S.; Gocman, K.; Wachowski, M.; Kałdoński, T. Role of base grease type on the lubrication performance of hexagonal boron nitride nanoparticles and microparticles. Materials 2025, 18, 2196. [Google Scholar] [CrossRef] [PubMed]
- Wu, C.; Hong, Y.; Ni, J.; Teal, P.D.; Yao, L.; Li, X. Investigation of mixed hBN/Al2O3 nanoparticles as additives on grease performance in rolling bearing under limited lubricant supply. Colloids Surf. A 2023, 659, 130811. [Google Scholar] [CrossRef]
- Zhao, Y.; Zhang, S.; Yu, X.; Luo, C.; Wei, M.; Luo, D.; Bai, C. h-BN bulk-to-nanosheet in-situ achieved in polyurea for boosting its thermal stability, friction, and corrosion resistance. Colloids Surf. A 2026, 736, 139687. [Google Scholar] [CrossRef]
- Razavi, S.; Sabbaghi, S.; Rasouli, K. Comparative investigation of the influence of CaCO3 and SiO2 nanoparticles on lithium-based grease: Physical, tribological, and rheological properties. Inorg. Chem. Commun. 2022, 142, 109601. [Google Scholar] [CrossRef]
- Ji, X.; Chen, Y.; Zhao, G.; Wang, X.; Liu, W. Tribological properties of CaCO3 nanoparticles as an additive in lithium grease. Tribol. Lett. 2011, 41, 113–119. [Google Scholar] [CrossRef]
- Gong, L.; Qian, S.; Wang, W.; Ni, Z.; Tang, L. Influence of nano-additives (nano-PTFE and nano-CaCO3) on tribological properties of food-grade aluminum-based grease. Tribol. Int. 2021, 160, 107014. [Google Scholar] [CrossRef]
- Sun, L.; Ma, W.; Zhao, Q.; Guo, F.; Lai, B.; Zhao, G.; Wang, X. Influence of nano-sized CaCO3 and micro-sized graphite blends on the tribological properties of calcium sulfonate grease. Tribol. Lett. 2025, 73, 99. [Google Scholar] [CrossRef]
- Liu, H.; Wang, X.; Yang, T.; Su, H.; Wang, X.; Zhang, S.; Lou, W. Rheological behaviors and tribological properties of nano-silica grease: A study compared with lithium grease and polyurea grease. Tribol. Int. 2023, 186, 108657. [Google Scholar] [CrossRef]
- Wu, C.; Li, S.; Chen, Y.; Yao, L.; Li, X.; Ni, J. Tribological properties of chemical composite and physical mixture of ZnO and SiO2 nanoparticles as grease additives. Appl. Surf. Sci. 2023, 612, 155932. [Google Scholar] [CrossRef]
- Sun, W.; Zhou, W.; Liu, J.; Fu, X.; Chen, G.; Yao, S. The size effect of SiO2 particles on friction mechanisms of a composite friction material. Tribol. Lett. 2018, 66, 35. [Google Scholar] [CrossRef]
- Nabhan, A.; Rashed, A.; Ghazaly, N.M.; Abdo, J.; Haneef, M.D. Tribological properties of Al2O3 nanoparticles as lithium grease additives. Lubricants 2021, 9, 9. [Google Scholar] [CrossRef]
- Qiang, H.; Wang, T.; Qu, H.; Zhang, Y.; Li, A.; Kong, L. Tribological and rheological properties of nanorods–Al2O3 as additives in grease. Proc. Inst. Mech. Eng. Part J J. Eng. Tribol. 2019, 233, 605–614. [Google Scholar] [CrossRef]
- He, Q.; Wang, Z.; Li, A.; Guo, Y.; Liu, S. Tribological properties of nanometer Al2O3 and nanometer ZnO as additives in lithium-based grease. Ind. Lubr. Tribol. 2018, 70, 953–960. [Google Scholar] [CrossRef]
- Skrzypek, M.; Wojciechowski, Ł.; Kałużny, J.; Boncel, S.; Marek, A.A.; Runka, T.; Nowicki, M.; Jędrysiak, R.; Ruczka, S.; Błaszkiewicz, P. Carbon nanotubes decorated with nickel or copper as anti-wear and extreme-pressure additives for greases. Lubricants 2024, 12, 448. [Google Scholar] [CrossRef]
- Mohamed, A.; Osman, T.A.; Khattab, A.; Zaki, M. Tribological behavior of carbon nanotubes as an additive on lithium grease. J. Tribol.-Trans. Asme 2014, 137, 011801. [Google Scholar] [CrossRef]
- Ashour, M.; Mohamed, A.; Elshalakany, A.B.; Osman, T.; Khatab, A. Rheological behavior of lithium grease with CNTs/GNPs hybrid nanocomposite as an additive. Ind. Lubr. Tribol. 2018, 70, 331–338. [Google Scholar] [CrossRef]
- Mohamed, A.; Khattab, A.A.; Osman, T.A.S.; Zaki, M. Rheological behavior of carbon nanotubes as an additive on lithium grease. J. Nanotechnol. 2013, 2013, 279090. [Google Scholar] [CrossRef]
- Chang, H.; Lan, C.-W.; Chen, C.-H.; Kao, M.-J.; Guo, J.-B. Anti-wear and friction properties of nanoparticles as additives in the lithium grease. Int. J. Precis. Eng. Manuf. 2014, 15, 2059–2063. [Google Scholar] [CrossRef]
- Wang, J.; Guo, X.; He, Y.; Jiang, M.; Gu, K. Tribological characteristics of graphene as grease additive under different contact forms. Tribol. Int. 2018, 127, 457–469. [Google Scholar] [CrossRef]
- Cheng, Y.; Bu, Y.; Guan, P.; Yang, Y.; Qing, J. Tribological properties of hexagonal boron nitride nanoparticles as a lubricating grease additive. Lubr. Sci. 2023, 35, 449–458. [Google Scholar] [CrossRef]
- Eichler, J.; Lesniak, C. Boron nitride (BN) and BN composites for high-temperature applications. J. Eur. Ceram. Soc. 2008, 28, 1105–1109. [Google Scholar] [CrossRef]
- Nugroho, A.; Daud, S.; Puranto, P.; Mamat, R.; Bo, Z.; Ghazali, M.F. Next-generation thermal spray coatings for military use: Innovations, challenges, and applications (Bibliometric Review 2015–2025). Digit. Chem. Eng. 2025, 17, 100259. [Google Scholar] [CrossRef]
- Urbaniak, W.; Majewski, T.; Powązka, I.; Śmigielski, G.; Petelska, A.D. Study of nano h-BN impact on lubricating properties of selected oil mixtures. Materials 2022, 15, 2052. [Google Scholar] [CrossRef] [PubMed]
- Zhao, Y.; Luo, C.; Zhang, J.; Zhang, X.; Wang, F.; Bai, C. A strategy of hexagonal boron nitride endowing lubricant oil with steady superlubricity. Appl. Surf. Sci. 2025, 697, 163060. [Google Scholar] [CrossRef]
- GB/T 3142-2019; Standard test method for determination of load-carrying capacity of lubricants—Four-ball method. National Standardization Administration: Beijing, China, 2019.
- Martín-Alfonso, J.E.; Martín-Alfonso, M.J.; Valencia, C.; Cuberes, M.T. Rheological and tribological approaches as a tool for the development of sustainable lubricating greases based on nano-montmorillonite and castor oil. Friction 2021, 9, 415–428. [Google Scholar] [CrossRef]
- Martín-Alfonso, J.E.; Martín-Alfonso, M.J.; Franco, J.M. Tunable rheological-tribological performance of “green” gel-like dispersions based on sepiolite and castor oil for lubricant applications. Appl. Clay Sci. 2020, 192, 105632. [Google Scholar] [CrossRef]
- Ilyin, S.O.; Gorbacheva, S.N.; Yadykova, A.Y. Rheology and tribology of nanocellulose-based biodegradable greases: Wear and friction protection mechanisms of cellulose microfibrils. Tribol. Int. 2023, 178, 108080. [Google Scholar] [CrossRef]
- Martín-Alfonso, J.E.; Núñez, N.; Valencia, C.; Franco, J.M.; Díaz, M.J. Formulation of new biodegradable lubricating greases using ethylated cellulose pulp as thickener agent. J. Ind. Eng. Chem. 2011, 17, 818–823. [Google Scholar] [CrossRef]
- Martín-Alfonso, J.E.; Valencia, C.; Franco, J.M. Composition-property relationship of gel-like dispersions based on organo-bentonite, recycled polypropylene and mineral oil for lubricant purposes. Appl. Clay Sci. 2014, 87, 265–271. [Google Scholar] [CrossRef]
- Liu, L.; Jiao, S.; Peng, Y.; Zhou, W. A green design for lubrication: Multifunctional system containing Fe3O4@MoS2 nanohybrid. ACS Sustain. Chem. Eng. 2018, 6, 7372–7379. [Google Scholar] [CrossRef]
- Qin, Y.; Wu, M.; Yang, G.; Yang, Y.; Zhao, L. Tribological performance of magnesium silicate hydroxide/Ni composite as an oil-based additive for steel–steel contact. Tribol. Lett. 2021, 69, 19. [Google Scholar] [CrossRef]
- Liu, J.; Xiang, S.; Zhou, X.; Lin, S.; Dong, K.; Liu, Y.; He, D.; Fan, Y.; Liu, Y.; Xiong, B.; et al. Lubrication performance promotion of GTL base oil by BN nanosheets via cascade centrifugation-assisted liquid-phase exfoliation. Lubricants 2025, 13, 281. [Google Scholar] [CrossRef]







| Samples | T5% (°C) | Tmax (°C) | Yc (%) |
|---|---|---|---|
| Li | 266 | 364 | 1.1 |
| Li + 0.1% mBN | 254 | 362 | 2.4 |
| Li + 0.1% nBN | 256 | 356 | 2.9 |
| Samples | Destruction (%) | Recovery (%) |
|---|---|---|
| Li | 77.7 | 65.8 |
| Li + 0.1% mBN | 67.7 | 67.2 |
| Li + 0.1% nBN | 69.4 | 61.0 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2026 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license.
Share and Cite
Lou, G.; Yao, X.; Fang, Y.; Chen, Y. Micro vs. Nano: Effect of BN Additives on the Rheological and Tribological Properties of Lithium Grease. Lubricants 2026, 14, 250. https://doi.org/10.3390/lubricants14070250
Lou G, Yao X, Fang Y, Chen Y. Micro vs. Nano: Effect of BN Additives on the Rheological and Tribological Properties of Lithium Grease. Lubricants. 2026; 14(7):250. https://doi.org/10.3390/lubricants14070250
Chicago/Turabian StyleLou, Gaobo, Xiaoling Yao, Yuhao Fang, and Yifan Chen. 2026. "Micro vs. Nano: Effect of BN Additives on the Rheological and Tribological Properties of Lithium Grease" Lubricants 14, no. 7: 250. https://doi.org/10.3390/lubricants14070250
APA StyleLou, G., Yao, X., Fang, Y., & Chen, Y. (2026). Micro vs. Nano: Effect of BN Additives on the Rheological and Tribological Properties of Lithium Grease. Lubricants, 14(7), 250. https://doi.org/10.3390/lubricants14070250

