Towards Customer Outcome Management in Smart Manufacturing
Abstract
:1. Introduction
1.1. Context and Goal of This Paper
1.2. Approach for and Structure of This Paper
2. Related Work and Positioning
3. The Business Outcome Management Paradigm
3.1. Single-Stage Cybernetic Model
3.2. Multi-Stage Cybernetic Model
3.3. The Example HBM Case Study
- O1:
- The number of passengers transported per time unit—this reflects the main operational KPI for the operators. HBM can influence this outcome by making their busses more attractive to travelers (e.g., in terms of speed of transport, in terms of operational reliability, or perhaps even in terms of cost of transportation—the latter being influenced by the cost of operating a bus).
- O2:
- The operating efficiency of buses in terms of energy consumption per distance—it is important for bus operators to be “green” [32]. HBM can influence this outcome by improving the physical characteristics of the drive train of their busses or by improving (the parametrization) of the software that controls the drive train.
- O3:
- The average traveler satisfaction with the comfort in buses in a specific period (where comfort is influenced by smooth driving behavior of buses). This is an important strategic KPI for the operators, as it helps obtain more customers in their markets (i.e., passengers).
4. Customer Outcome Management in Smart Manufacturing
4.1. The Product Lifecycle Perspective
- Product design: product design results in the blueprint of the product (including the bill-of-materials or BOM) as well as the blueprint of the process for manufacturing the product (including the bill-of-processes or BOP). This phase is often supported by a product lifecycle management (PLM) system.
- Product manufacturing: product manufacturing uses the BOM and BOP to actually manufacture (physically create) the product. In smart manufacturing, the manufacturing process is typically controlled by a management execution system (MES) or by a manufacturing process management system (MPMS) [36].
- Product delivery: the product delivery phase takes care of sending manufactured products to the customer for deployment in the customer business context, i.e., the context where outcomes are realized.
- Product after-sales servicing: during the use of the manufactured products in the customer context, after-sales services can be deployed to enhance the use of the products and hence the improvement of customer outcomes. Examples are maintenance, product reparameterization or the installation of new versions of firmware into the product.
4.2. Adding Porter’s Value Chain Model to Outcome Thinking
- The technology development function of the provider implements the processes related to the product design lifecycle stage.
- The operations function of the provider implements the process related to the product manufacturing stage.
- The outbound logistics function of the provider implements the processes related to the product delivery stage, delivering the manufactured product to the inbound logistics function of the customer.
- The service function of the provider implements the processes related to the product after-sales servicing stage. It supports the operations function of the customer in creating products or services that in turn generate the targeted customer outcomes (via the outbound logistics and service functions of the customer, which serve the customer’s market).
- The regulator can decide that the product specification needs to be adapted to enhance the customer outcome and signal this to the technology development function of the provider, for example as a product change request to its PLM system. As an example, the sensor measurements may indicate a too-low uptime of the products, which requires a change to a product parameter.
- The regulator can decide that the customer outcome can be enhanced by improvements to the manufacturing process and hence signals this to the operations function of the provider. As an example, the conclusion of analyzing the sensor readings may be that there is a significant variation in the performance of individual products, which may indicate too much tolerance in the manufacturing process. This can be handled by advice for a change of machine settings in the bill-of-processes (BOP) handled by the manufacturing execution system (MES) of the provider.
- The regulator can decide that the customer outcome can be enhanced by a timelier delivery of products and hence signals this to the outbound logistics function, which may be reflected as a change in its product delivery planning. As an example, sensor readings may indicate lost transactions of the customer because of unavailability of the product manufactured by the provider.
- The regulator can decide that the customer outcome is not optimal because of inadequate after-sales performance and hence signals this to the service function of the provider. As an example, sensor readings may indicate that a deployed product is not always fed the latest version of product parameters that are distributed by the service function (such as embedded software versions) or that maintenance is necessary. Note that maintenance in this context is reactive maintenance from an outcome generation perspective, but may be preventive (i.e., proactive) maintenance from a traditional product perspective. These kinds of regulator decisions should lead to a change in customer service scheduling.
4.3. Application to the HBM Case Study
5. Adding Reactivity to the COM Model in SM with Sensors
5.1. Sensor Classification
5.2. Application to Example Case Study
6. Adding Intelligence to the COM Model in SM with Data Analytics
6.1. Intelligence Ambition Levels
6.2. Coupling Intelligence Ambition Levels to Manufacturing Functions
6.3. Intelligent Representation of Outcome Data
6.4. Application to Example Case Study
7. Adding Trust to the COM Model in SM with Blockchain and Federated Learning
7.1. Trust between Provider and Customer
7.2. Trust between Customers in Competitive Markets
7.3. Application to the HBM Case
8. A Reference Operations Model and Reference Architecture for COM in SM
8.1. The Reference Operations Model
8.2. The Reference Architecture
- A product lifecycle management system (PLMS) supports technology development (product engineering).
- A manufacturing execution system (MES) supports manufacturing shop floor operations.
- A logistics management system (LMS) supports the outbound logistics of manufactured products to the customer.
- A customer relations management system (CRMS) supports service towards the customer.
- A logistics management system (LMS) supports the inbound logistics of manufactured products from the provider.
- An operations management system (OMS) manages the core business process of the customer (the actuator in our model that directly generates the outcomes). The precise nature of the OMS is heavily dependent on the business domain of the customer. The OMS may consist of a number of more specific systems. It can include sensor(s) of types i to iv.
- A customer relations management system (CRMS) that is faced towards the market of the customer and is involved in collecting outcome measurements from that market. It can include sensor(s) of types i and ii.
- An optional external data system (EDS), which is not in the domain of the customer, but provides external customer outcome measurements. If present, it includes sensor(s) of types v and vi.
8.3. Positioning in RAMI4.0 and OT-IT Connection
8.4. Application to Case Study
- the considerations in Section 4.3 for the mapping of outcomes to business functions (leading to the details of the product lifecycle stage control dimension of the reference model);
- the considerations in Section 5.2 for the mapping to the control data type (leading to the selection of data types in the vertical dimension of the reference model);
- the considerations in Section 6.4 for the mapping to control automation levels in the respective dimension of the reference model;
- the considerations in Section 7.3 for the selection of trust management characteristics governing the exchange of outcome data, as shown in the left side of the reference model.
9. Outlook and Conclusions
- Traditionally, markets were based on selling products (such as cars in the automotive market)
- Then, markets (partially) transformed into selling period-based usage contracts (such as lease contracts in the automotive market)
- Next, mechanisms were developed to shift to pay-per-use models (such as pay-as-you-go models in the automotive markets, e.g., ShareNow (https://www.share-now.com, accessed on 23 February 2023))
- Finally, in outcome-based thinking, we move to not being paid for the product or the use of the product, but for the value that the use of the product brings (such as actual transport performance in the automotive market)
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Outcome | OPI | Reporting Interval |
---|---|---|
O1 | nr. of passengers/(hr × route) | Minute |
O2 | nr. of KJ/km | Second |
O3 | NPS | Day |
Product Lifecycle Phases [35] | Relevant for Current Paper? | Included and Label |
---|---|---|
product concept | No, outside outcome scope | No |
design | Yes | Product design |
raw material purchase | Yes, secondary importance | No |
manufacturing | Yes | Product manufacturing |
transportation | Yes | Product delivery |
sale | No, outside outcome scope | No |
utilization | Yes, but implicit to provider | No |
after-sale service | Yes | Product after-sales servicing |
recycle/disposal | No, outside outcome scope | No |
Bus Development | Software Development | Bus Production | Hardware Servicing | Software Distribution | |
---|---|---|---|---|---|
O1 | ✓ | ✓ | |||
O2 | ✓ | ✓ | ✓ | ||
O3 | ✓ | ✓ |
Push | Pull | |
---|---|---|
Recorded data | (i) data provisioning software module | (ii) data query interface |
Physical data | (iii) active IoT device or CPS | (iv) passive IoT device or CPS |
External data | (v) external system with data stream subscription | (vi) external system with data query interface |
Sensor Class | Sensing Frequency | Implementation Aspects | |
---|---|---|---|
O1 | ii or iii | minute scale | Class ii: coupling to HBM ticketing system; Class iii: physical sensors in buses—buffering of measurements may be required |
O2 | iv | sub-second scale | Class iv: coupling to bus engine management system—buffering of measurements is required |
O3 | v or vi | day scale | Class v: coupling to external passenger survey system; Class vi: coupling to social media-based sentiment analysis system |
Type of Regulator | Level of Complexity | Level of Control Automation | Typical Techniques and Technology Used |
---|---|---|---|
(a) Descriptive | Low | Low | Dashboards, visual analytics [43] (e.g., with Power BI (https://powerbi.microsoft.com, accessed on 23 February 2023)), statistical analysis (e.g., with SPSS (https://www.ibm.com/products/spss-statistics, accessed on 23 February 2023)) |
(b) Diagnostic | Low-Medium | Medium | Statistical analysis (e.g., correlation analysis), causal analysis [44] |
(c) Predictive | Medium-High | Medium | Classification models, regression models [45], neural networks [46], SciKit Learn (https://scikit-learn.org/stable/, accessed on 23 February 2023), PyTorch (https://pytorch.org/, accessed on 23 February 2023) |
(d) Prescriptive | High | High | Optimization models, advanced machine learning, generative models [47] |
Bus Development | Software Development | Bus Production | Hardware Servicing | Software Distribution | |
---|---|---|---|---|---|
O1 | Descriptive | Descriptive | |||
O2 | Predictive | Prescriptive | Diagnostic | ||
O3 | Diagnostic | Predictive |
Product Deployment | Internal Outcome Realization | External Outcome Realization | |
---|---|---|---|
product development | X | ||
product manufacturing | X | ||
product logistics | |||
product servicing | X |
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Grefen, P.; Vanderfeesten, I.; Wilbik, A.; Comuzzi, M.; Ludwig, H.; Serral, E.; Kuitems, F.; Blanken, M.; Pietrasik, M. Towards Customer Outcome Management in Smart Manufacturing. Machines 2023, 11, 636. https://doi.org/10.3390/machines11060636
Grefen P, Vanderfeesten I, Wilbik A, Comuzzi M, Ludwig H, Serral E, Kuitems F, Blanken M, Pietrasik M. Towards Customer Outcome Management in Smart Manufacturing. Machines. 2023; 11(6):636. https://doi.org/10.3390/machines11060636
Chicago/Turabian StyleGrefen, Paul, Irene Vanderfeesten, Anna Wilbik, Marco Comuzzi, Heiko Ludwig, Estefania Serral, Frank Kuitems, Menno Blanken, and Marcin Pietrasik. 2023. "Towards Customer Outcome Management in Smart Manufacturing" Machines 11, no. 6: 636. https://doi.org/10.3390/machines11060636
APA StyleGrefen, P., Vanderfeesten, I., Wilbik, A., Comuzzi, M., Ludwig, H., Serral, E., Kuitems, F., Blanken, M., & Pietrasik, M. (2023). Towards Customer Outcome Management in Smart Manufacturing. Machines, 11(6), 636. https://doi.org/10.3390/machines11060636