3.1. Effect of Reagent Dosage on the Flotation Behavior of Single Minerals Under Different Depressant Systems
To evaluate the performance of five candidate depressants (MA, 6MAA, 6MST, 4HT, and NPT), the influence of depressant dosage on the flotation responses of chalcopyrite and molybdenite was examined using kerosene as the collector at pH 7. The results are presented in
Figure 6.
As shown in
Figure 6, the five sulfur-containing organic depressants exhibited markedly different effects on the flotation behavior of chalcopyrite and molybdenite as the reagent dosage increased. For chalcopyrite, MA, 6MST, and 4HT showed progressively stronger depression with increasing dosage, after which the recovery tended to level off, indicating relatively strong interactions with the chalcopyrite surface under the tested conditions. Specifically, as the MA dosage increased from 0 to 4 × 10
−4 mol/L, the Cu recovery decreased to 32.66%; for 6MST, increasing the dosage from 0 to 1 × 10
−3 mol/L reduced the Cu recovery to 12.20%; and for 4HT, the Cu recovery decreased to 51.40% at 1 × 10
−3 mol/L, indicating weaker depression than 6MST at the same dosage and than MA at its maximum tested dosage. In contrast, 6MAA and NPT caused only minor changes in Cu recovery over the investigated dosage range, suggesting much weaker depressing ability.
These differences may be related to their molecular structures and functional groups. MA contains both thiol and carboxyl groups, which may favor stronger interaction with surface Cu sites and simultaneously enhance surface hydrophilicity. 6MST contains thiocarbonyl and carbonyl groups within a heterocyclic framework, which may contribute to stronger adsorption and depression toward chalcopyrite. 4HT contains sulfur- and hydroxyl-bearing functionalities, which may also strengthen its interfacial interaction with chalcopyrite. By comparison, the functional group configurations of 6MAA and NPT appear less favorable for effective chalcopyrite depression under the present conditions.
For molybdenite, none of the five depressants caused a pronounced change in recovery across the tested dosage range, indicating that their influence on molybdenite floatability was limited under the tested conditions. Considering both chalcopyrite depression and molybdenite selectivity, MA, 6MST, and 4HT were selected for the subsequent mixed-mineral flotation tests.
3.2. Effect of Pulp pH on the Flotation Behavior of Single Minerals Under Different Depressant Systems
To further differentiate depressant performance, single-mineral flotation tests were carried out to investigate the effect of pulp pH on the flotation of chalcopyrite and molybdenite at appropriate reagent dosages, with a blank test (without depressant) used as a reference. The results are shown in
Figure 7 and
Figure 8.
The marked decline in molybdenite recovery under strongly alkaline conditions in (pH 13) in
Figure 7 is likely related to an intrinsic pH effect, i.e., reduced surface hydrophobicity of molybdenite. Molybdenite has a hydrophobic basal plane but relatively reactive edge sites; at high pH, OH
− may preferentially interact with the edge sites, enhancing surface hydration and weakening bubble–particle attachment. In addition, the formation or adsorption of hydrophilic molybdate species under alkaline conditions may further decrease its floatability. Therefore, the sharp decrease in molybdenite recovery at pH 13 should be interpreted primarily as a pH-controlled effect rather than an effect induced by the depressants.
As shown in
Figure 7 and
Figure 8, the five depressants exhibited distinct effects on the flotation behavior of chalcopyrite and molybdenite across the investigated pH range. For chalcopyrite, the depressing effects of MA and 4HT gradually increased with increasing pH and then became stable under mildly alkaline conditions, suggesting that higher pH favors their effective interaction with the chalcopyrite surface. Among the tested reagents, 6MST showed the strongest pH dependence: chalcopyrite recovery decreased markedly at pH 5–9 and pH 13 but exhibited a temporary increase at pH 11, indicating a non-monotonic variation in its depressing effect. This phenomenon may be related to changes in the solution speciation of 6MST under different pH conditions, as well as variations in its adsorption state on the chalcopyrite surface. Around pH 11, the competitive adsorption of OH
− and enhanced surface hydration may temporarily weaken the stability of 6MST adsorption, thereby reducing its depressing effect. In contrast, 6MAA and NPT had only a slight influence on chalcopyrite recovery, suggesting weak interaction with the chalcopyrite surface. Across the entire pH range investigated, none of the five depressants caused a significant decrease in molybdenite recovery, indicating that their influence on molybdenite floatability was limited. Considering both their depressing ability toward chalcopyrite and their selectivity toward molybdenite, MA, 6MST, and 4HT were selected as chalcopyrite depressants for the subsequent artificial mixed-mineral flotation tests.
3.3. Flotation of Synthetic Mixed Minerals
To verify separation performance in a multiphase system, mixed-mineral flotation tests were conducted using an artificial mixture of chalcopyrite and molybdenite at a 1:1 mass ratio, with kerosene as the collector at pH 7. The results are summarized in
Table 4.
In the artificial mixed-mineral flotation tests, MA and 4HT both exhibited depressing effects on chalcopyrite, but their separation behaviors differed. It should be noted that, in mixed sulfide mineral systems, inter-mineral interactions may occur in the pulp, and the resulting flotation behavior may therefore differ from that observed in single-mineral tests. In the MA system, the concentrate Mo recovery remained high, while Cu recovery decreased to 70.53%, and the concentrate Cu grade was reduced to 16.01%, indicating moderate selectivity under the tested dosage. This suggests that the depressing effect of MA on chalcopyrite is present in the mixed-mineral environment, and further optimization may be required to enhance selectivity.
In the 4HT system, chalcopyrite was more strongly depressed, as reflected by the much lower Cu recovery (25.51%) in the concentrate and a substantially reduced Cu grade (11.09%), while the concentrate Mo grade increased to 35.67% at a Mo recovery of 60.63%. However, the concentrate mass recovery was lower than that of the MA system, indicating that improved Cu rejection was accompanied by a reduced overall flotation response.
By contrast, 6MST produced a very low-mass recovery concentrate with poor Mo grade (13.40%) and poor Mo recovery (10.65%), indicating that 6MST severely suppressed molybdenite in the mixed-mineral system and is unfavorable for the intended Cu–Mo selective flotation strategy (depress Cu while floating Mo). The markedly decreased molybdenite recovery observed with 6MST in the mixed-mineral tests, compared with the single-mineral results, suggests that its effect on molybdenite may not be purely direct. A possible explanation is that inter-mineral interactions in the mixed pulp altered the surface state of the minerals and the pulp chemistry, thereby indirectly affecting molybdenite floatability. Because Eh (oxidation–reduction potential) was not measured in the present study, this interpretation remains tentative.
Accordingly, the flotation responses observed in the mixed-mineral system should be interpreted with caution and not be regarded as a simple extension of the single-mineral results. Considering the intended Cu–Mo selective flotation strategy as well as the overall flotation response, MA and 4HT were selected as the primary candidates for practical-ore evaluation. In addition, although the mixed-mineral results suggested that 6MST was not aligned with the intended separation direction under the tested conditions, we included 6MST in the practical-ore tests to provide a direct benchmark and to strengthen the robustness of the conclusions.
3.4. Flotation Tests on a Practical Cu–Mo Bulk Concentrate
To further evaluate the practical applicability of MA, 4HT, and 6MST as chalcopyrite depressants for Cu–Mo separation, an open-circuit single rougher flotation test was carried out using a Cu–Mo bulk concentrate from the Dexing Copper Mine concentrator. Na2S, a conventional depressant widely used in industrial Cu–Mo separation, was employed as a benchmark for comparison. The results are presented in
Table 5.
In the MA system, Mo recovery in the concentrate increased with increasing dosage and reached a maximum of 86.01% at 3 kg/t; however, a further increase in dosage led to a decline in Mo recovery, indicating that excessive addition was unfavorable for separation performance under the tested conditions. Importantly, MA showed a clear dosage advantage at low addition levels: at only 1 kg/t MA, the Mo recovery and grade reached 68.40% and 3.71%, respectively, which were markedly higher than those obtained with 3 kg/t Na2S alone. These results indicate that MA possesses promising selective depressing ability toward chalcopyrite in the bulk concentrate system. However, the practical flotation results also suggest that MA alone was insufficient to achieve a fully satisfactory separation performance comparable to that obtained in the combined Na2S -containing system, implying that MA is better regarded as a promising auxiliary organic depressant rather than a direct replacement for Na2S under practical flotation conditions.
In contrast, in the 4HT system, both chalcopyrite and molybdenite were strongly depressed, resulting in poor separation performance. The concentrate showed a low Mo grade and recovery, indicating insufficient selectivity of 4HT toward chalcopyrite and suggesting that it was unsuitable for efficient Cu–Mo separation under the tested conditions. In the 6MST system, the concentrate mass recovery was 30.95%, but the Mo grade and recovery remained low (0.46% and 22.12%). The concentrate was Cu-enriched, indicating that 6MST suppresses molybdenite and increases Cu reporting to the concentrate under the tested conditions, which is unfavorable for Cu–Mo selective flotation.
Based on the above results, combined-reagent flotation tests were further conducted to examine the effect of Na
2S in the practical pulp system and its influence on flotation performance in the presence of MA. Specifically, the Na
2S dosage was fixed at 3 kg/t, while MA was added at different levels, and the results are summarized in
Table 6. Under a constant Na
2S dosage, adding MA improved Cu–Mo separation relative to Na
2S alone, but the benefit was dosage-dependent. At MA = 1 kg/t, the improvement over Na
2S alone was limited. When the MA dosage increased to 3 kg/t, the combined system mass recovered a Mo grade of 4.57% and a Mo recovery of 83.83%, approaching the performance of MA alone at the same dosage. When the MA dosage reached 5 kg/t, the combined system produced a Mo grade of 5.43% and a Cu recovery of 8.96%, which was essentially comparable to the results obtained with MA alone at 5 kg/t and clearly superior to those obtained with Na
2S alone at 3 kg/t. Overall, these results indicate that MA alone can already achieve satisfactory Cu–Mo separation at suitable dosages, whereas the Na
2S–MA combination may provide a limited, dosage-dependent adjustment under the tested conditions.
A possible explanation is that the combination effect is not necessarily limited to the action of the two reagents on different surface states or different copper-bearing species. Another possibility is that Na2S and MA differ substantially in molecular size and chemical nature: Na2S is a small inorganic depressant, whereas MA is a sulfur-containing organic molecule with a larger molecular size and more complex functional groups. Such differences may lead to distinct transport, adsorption, and surface-coverage behaviors at the mineral interface. In addition, the combined use of inorganic and organic depressants may produce cooperative effects in practical flotation systems, thereby improving the overall separation performance under suitable reagent ratios. However, as noted above, the detailed basis of this Na2S–MA combination effect remains a preliminary interpretation at the present stage and requires further dedicated investigation to be fully verified.
3.6. XPS Spectral Analysis
Figure 10 presents the XPS survey spectra of the chalcopyrite surface before and after MA treatment, and
Table 8 summarizes the corresponding surface elemental compositions. After MA treatment, the relative surface atomic concentrations of C, Cu, and S increased by 6.45%, 5.42%, and 5.39%, respectively, whereas Fe remained essentially unchanged and O decreased by 16.42%. These variations indicate that MA was involved in interfacial interactions on chalcopyrite and caused a redistribution of the relative surface elemental composition. The increases in C and S suggest the presence of MA-derived organic species on the chalcopyrite surface, while the increase in Cu together with the nearly unchanged Fe content implies that the reagent may preferentially interact with Cu-related active sites. The decrease in the relative O content suggests that the surface composition was restructured after MA treatment. Therefore, the survey XPS results mainly provide overall evidence for surface compositional change after MA adsorption, whereas the variations in oxygen-containing species and surface hydrophilicity should be interpreted in combination with the high-resolution O 1s, S 2p, and C 1s spectra.
To further clarify the depression mechanism of MA, high-resolution XPS spectra of Cu 2p, Fe 2p, O 1s, S 2p, and C 1s for chalcopyrite before and after treatment were analyzed (
Figure 11). Combined with the area-ratio variations summarized in
Table 8, the following discussion focuses mainly on Cu 2p, O 1s, S 2p, and C 1s, which showed the most pronounced changes, while Fe 2p is used as supporting evidence.
As shown in
Figure 11a, the untreated sample exhibits two spin–orbit doublets in the Cu 2p region [
65]. The peaks at 931.93 eV and 933.85 eV correspond to Cu (I) and Cu (II) components of Cu 2p
3/2, while the Cu (I) and Cu (II) components of Cu 2p
1/2 appear at 951.75 eV and 954.56 eV, respectively. After MA treatment, the Cu (I) and Cu (II) peaks in Cu 2p
3/2 shift to 932.19 eV (Δ = +0.26 eV) and 932.85 eV (Δ = −1.00 eV), and the Cu (I) and Cu (II) peaks in Cu 2p
1/2 shift to 954.52 eV (Δ = −0.04 eV) and 952.06 eV (Δ = +0.31 eV). Specifically, the concentration of Cu 2p
3/2 increased from 3.7% to 3.84%, and Cu 2p
1/2 increased from 2.65% to 3.83%. This indicates that the reagent may enhance the Cu oxidation or expose Cu on the surface, thereby improving flotation performance. The treatment likely leads to changes in the oxidation state of Cu, potentially increasing the surface Cu content and surface activity. The pronounced peak shifts suggest strong interactions between MA and surface Cu sites, likely arising from coordination or electron donation of thiol or carboxyl groups to Cu.
Figure 11b shows that, for the untreated sample, the Fe 2p
3/2 peaks at 708.22 eV and 711.81 eV are assigned to Fe (II) and Fe (III), while the Fe 2p
1/2 peaks at 719.93 eV and 724.55 eV are also attributed to Fe (II) and Fe (III), respectively. After treatment, the Fe (II) and Fe (III) components in Fe 2p
3/2 appear at 708.79 eV and 712.31 eV, and those in Fe 2p
1/2 appear at 720.55 eV and 724.72 eV, representing positive shifts of 0.57 eV, 0.50 eV, 0.62 eV, and 0.17 eV, respectively. The increased binding energies imply a decrease in electron density at Fe sites, suggesting that Fe species were also affected after MA treatment. The concentration of Fe 2p
3/2 (Fe (III)) decreased from 2.28% to 1.07%, and Fe 2p
1/2 (Fe (II)) decreased from 1.01% to 0.73%. These changes suggest that the reagent treatment reduces the oxidation state of iron on the chalcopyrite surface, potentially suppressing the influence of iron ions on the surface, thereby improving Cu–Mo separation. However, compared with the Cu, O, and S spectra, the Fe-related changes were less diagnostic and are therefore regarded as supporting evidence only.
As shown in
Figure 11c, the O 1s spectrum of pristine chalcopyrite can be deconvoluted into components at 529.70 eV (lattice oxygen, O
2−), 531.64 eV (O-H), and 533.71 eV (H-O-H, adsorbed water). After treatment, the peak areas associated with H-O-H and O
2−) increase markedly, and their binding energies increase by 1.36 eV and 1.42 eV, respectively, whereas the relative contribution of the O-H component decreases. The overall increase in O 1s binding energy indicates that MA promotes surface hydration and strengthens the hydrophilic character of chalcopyrite. The O 1s spectra show a significant reduction in surface O content after reagent treatment. The concentration of O-H bonds decreased from 30.88% to 8.97%, and O (II) decreased from 1.12% to 0.46%. These changes suggest that the reagent treatment may remove the hydration layer or oxide layer on the surface, thereby increasing the hydrophobicity of the mineral and making it more suitable for flotation.
Figure 11d indicates three characteristic S 2p doublets for the untreated chalcopyrite: S
2− (S 2p
3/2 at 161.23 eV and S 2p
1/2 at 162.21 eV), S
n2−/S
0 (S 2p
3/2 at 163.16 eV and S 2p
1/2 at 164.82 eV), and SO
42− (S 2p
3/2 at 168.90 eV). After adsorption, the S
2− peaks shift to 161.36 eV and 162.30 eV (Δ = +0.13 and +0.09 eV), the S
n2−/S
0 peaks shift to 163.23 eV (Δ = +0.07 eV) and 164.55 eV (Δ = −0.27 eV), and the SO
42− peak shifts to 169.02 eV (Δ = +0.12 eV). The overall changes in binding energy suggest that the sulfur species on the chalcopyrite surface were affected after MA treatment. Specifically, the concentration of S 2p
3/2 increased from 4.07% to 9.06%, and S 2p
1/2 increased from 2.53% to 9.21%. Additionally, the concentration of SO
42− decreased by 4%. These results suggest that the reagent treatment alters the distribution of S on the chalcopyrite surface, reducing the presence of S and potentially increasing the hydrophilicity of the surface sulfur.
As shown in
Figure 11e, the C 1s spectrum of the untreated sample contains components at 284.80 eV (C-C), 286.51 eV (C-O), and 288.59 eV (C=O). After MA treatment, the C-O and C=O components shift to 285.45 eV and 288.63 eV, respectively. The strengthened C-O contribution together with the pronounced negative shift (Δ = −1.06 eV) indicates enrichment of carboxyl-related species on the chalcopyrite surface, supporting effective adsorption of MA and suggesting that the molecule participates in surface interactions via -COOH or -COO
− through complexation with metal sites and hydrogen bonding.
Taken together, the XPS results support the following possible mechanism for the depression of chalcopyrite by MA. MA contains both carboxyl (-COOH) and thiol (-SH) groups; under flotation conditions, the thiol group may deprotonate to form a thiolate species (-S−), which can preferentially chemisorb onto surface metal active sites on chalcopyrite. In parallel, deprotonation of the carboxyl groups produces carboxylate (-COO−), which may cooperate with the sulfur-containing site to strengthen and stabilize adsorption. This chemisorption alters the surface charge distribution and favors the formation, and accumulation of oxygen-bearing species, thereby promoting the development of a hydrophilic surface layer. The resulting hydrophilic surface layer depresses collector adsorption and weakens bubble–particle attachment, thereby reducing surface hydrophobicity and floatability and contributing to the selective depression of chalcopyrite.
3.7. Molecular Structure of MA
Frontier molecular orbital (FMO) theory suggests that a molecule’s reactivity is largely governed by its highest occupied molecular orbital (HOMO) and lowest unoccupied molecular orbital (LUMO). In this framework, the HOMO is commonly associated with electron-donating ability, whereas the LUMO reflects the ability to accept electron density. The optimized molecular configuration of MA and the corresponding frontier molecular orbital distributions are depicted in
Figure 12. The HOMO electron density is mainly localized on the S atom and the O1 atom and shows pronounced π-character, implying that these sites possess strong electron-donating capability and are therefore favorable for forming a bidentate adsorption configuration with surface metal active sites on chalcopyrite. Surface metal cations on chalcopyrite typically carry positive charge, and their d orbitals can participate in orbital interactions. Notably, the LUMO associated with the S site exhibits predominant σ-type character, while the LUMO contribution on O1 displays π-type character. Accordingly, the S center can accept electron density from the metal d-orbitals to form coordination interactions with predominant σ character, whereas the O1 center may establish coordination with π character [
66]. Overall, these orbital features support a plausible chemisorption pathway in which MA binds to chalcopyrite through bidentate coordination involving S and O atoms.
Figure 13 shows the projected density of states (PDOS) for the reactive atoms in MA. The S 3p states exhibit the highest intensity in the vicinity of the Fermi level (Ef), indicating that sulfur is the primary reactive site. The O1 and O3 2p PDOS curves cross Ef, and their peak intensities are higher than those of O2 and O4, suggesting that the carbonyl oxygens are more prone to interact with surface metal sites. Moreover, relative to O3, the O1 2p states are more intense and closer to Ef, implying higher electronic activity. In addition, O1 is spatially closer to S, which is favorable for cooperative bidentate binding. Taken together, S and O1 are regarded as the dominant active sites responsible for interfacial interaction with chalcopyrite.
Table 9 Summarizes the calculated Mulliken charges and Fukui indices for MA. Because chalcopyrite surface metal centers are generally positively charged, they preferentially interact with atoms of stronger electron-donating character. Fukui functions quantify the sensitivity of electron density to electron addition or removal, thereby reflecting the susceptibility of atomic sites to nucleophilic (f
+) and electrophilic (f
−) attack. The results show that the S and O atoms carry negative charges, with sulfur displaying the strongest nucleophilicity, followed by O1; O2, O3, and O4 exhibit comparatively weaker indices. These findings consistently suggest that S and O1 are the most favorable adsorption centers for MA on the chalcopyrite surface.
3.8. Adsorption of MA on the Chalcopyrite Surface
The adsorption mechanism of MA on chalcopyrite was investigated using the SCC-DFTB calculations.
Figure 14 illustrates the optimized slab model of the chalcopyrite (112) surface together with the schematic representation of the adsorption sites. Four surface metal centers, Cu1, Cu2, Fe1, and Fe2 were identified as potential reactive sites on the chalcopyrite (112) plane. To simulate the interactions of MA with different surface sites, five representative adsorption configurations were constructed and optimized (
Figure 15). The corresponding adsorption energies of MA at these sites are summarized in
Table 10.
As summarized in
Table 10, all calculated adsorption energies are negative, indicating that the adsorption of MA on the chalcopyrite surface is exothermic and thermodynamically favorable. Moreover, the bidentate configurations generally exhibit more negative adsorption energies than the corresponding monodentate ones, in agreement with the frontier molecular orbital analysis. Among the tested configurations, the adsorption energy for binding through S–Cu1 and O1–Cu2 is the lowest, suggesting that S and O1 are the preferred adsorption centers of MA on chalcopyrite.
Figure 16a shows the optimized adsorption geometry of MA on the chalcopyrite surface. During adsorption, deprotonation is proposed to occur at the sulfur site, followed by coordination between the S atom and surface Cu atoms. The resulting S–Cu1 and O1–Cu2 bond lengths are 2.306 Å and 2.098 Å, respectively, which are sufficiently short to indicate the formation of interfacial bonds between the S or O1 atoms of MA and surface Cu atoms.
Figure 16b presents the electron density distribution after adsorption. A pronounced overlap of electron clouds is observed between S and Cu1 as well as between O1 and Cu2, supporting strong interfacial interactions with covalent character. The adsorption energy reaches −284.69 kJ/mol, which is likely associated with the chelating (bidentate) coordination of the thiol and carboxyl groups.
Figure 17 compares the projected density of states (PDOS) of the interacting atoms before and after adsorption. Upon adsorption, the S 3p and O1 2p states shift toward lower energies and become broadened, and they overlap substantially with the Cu 3d states of the chalcopyrite surface, indicating pronounced orbital hybridization accompanied by charge redistribution. Meanwhile, the Cu 3d features decrease in intensity and spread over a wider energy range, implying enhanced electron delocalization that contributes to the stabilization of the adsorbed system. Notably, the hybridized states associated with the S–Cu1 interaction extend to and intersect the Fermi level, whereas those related to O1–Cu2 shift downward and do not cross the Fermi level. This difference suggests that the S–Cu linkage is more prone to interfacial charge transfer and is electronically more active than the O1–Cu interaction.
Mulliken population analysis (
Table 11) further supports directional charge transfer upon adsorption. After binding, the Mulliken charges on S and Cu2 increase by 0.047 and 0.110, respectively, while those on O1 and Cu1 decrease by 0.037 and 0.110, respectively. These trends indicate a net electron redistribution involving transfer from S toward Cu1 and from Cu2 toward O1, consistent with a directed interfacial charge-transfer process between the reactive atoms of MA and surface Cu sites. Collectively, the electronic-structure evidence suggests that MA adsorption on chalcopyrite is dominated by chemisorption rather than weak physical adsorption.
The DFTB calculations were performed on an idealized surface model without interfacial water, surface hydration, OH−, and other dissolved species. Accordingly, the computed adsorption results are interpreted as mechanistic trends under the modeled conditions and are used only to support the experimental observations rather than to directly represent the flotation pulp environment.