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Review

A Review on Green Hydrogen Valorization by Heterogeneous Catalytic Hydrogenation of Captured CO2 into Value-Added Products

by
Rafael Estevez
,
Laura Aguado-Deblas
,
Felipa M. Bautista
,
Francisco J. López-Tenllado
,
Antonio A. Romero
and
Diego Luna
*
Departamento de Química Orgánica, Universidad de Córdoba, Campus de Rabanales, Ed. Marie Curie, 14014 Córdoba, Spain
*
Author to whom correspondence should be addressed.
Catalysts 2022, 12(12), 1555; https://doi.org/10.3390/catal12121555
Submission received: 26 October 2022 / Revised: 25 November 2022 / Accepted: 25 November 2022 / Published: 1 December 2022
(This article belongs to the Special Issue Catalytic Transformations of CO2 into High Valuable Products)

Abstract

:
The catalytic hydrogenation of captured CO2 by different industrial processes allows obtaining liquid biofuels and some chemical products that not only present the interest of being obtained from a very low-cost raw material (CO2) that indeed constitutes an environmental pollution problem but also constitute an energy vector, which can facilitate the storage and transport of very diverse renewable energies. Thus, the combined use of green H2 and captured CO2 to obtain chemical products and biofuels has become attractive for different processes such as power-to-liquids (P2L) and power-to-gas (P2G), which use any renewable power to convert carbon dioxide and water into value-added, synthetic renewable E-fuels and renewable platform molecules, also contributing in an important way to CO2 mitigation. In this regard, there has been an extraordinary increase in the study of supported metal catalysts capable of converting CO2 into synthetic natural gas, according to the Sabatier reaction, or in dimethyl ether, as in power-to-gas processes, as well as in liquid hydrocarbons by the Fischer-Tropsch process, and especially in producing methanol by P2L processes. As a result, the current review aims to provide an overall picture of the most recent research, focusing on the last five years, when research in this field has increased dramatically.

1. Introduction

Nowadays, there is a serious concern about the danger caused by the high GHG (greenhouse gas emissions) produced by our way of life, and in particular by the anthropogenic emissions of carbon dioxide (CO2). Thus, if current trends continue, the planets temperature could rise dangerously, accelerating the climate change and resulting in an increase in the level of the oceans and their acidification. This scenario is already having a very negative impact on the ecosystems of the planet, as well as having a deep negative influence on the economic and social development of many countries all over the world [1]. To reduce the impact of this atmospheric pollutant, an important effort is being made, embodied in different international treaties, to carry out the substitution of fossil fuels with different renewable energy sources [2]. Considering that CO2 alone accounts for around 77% of total greenhouse gases and that natural removal of CO2 through forests and oceans is not enough to remove the excessive amount of CO2 present in the atmosphere, other CO2 mitigation strategies are required. Thus, in addition to renewable energies such as hydropower, wind, and solar energy, which are being considered as alternatives for fossil fuel mitigation, the use of various technologies for the Carbon Capture and Storage (CCS) of CO2 [3], as well as its subsequent transformation into useful chemicals [4], is being considered, because CO2 is a nontoxic chemical that is widely used as a C1 building block in the synthesis of highly important chemicals (Figure 1) [5,6].
In addition, CO2 is being used not only in chemical transformation but also in mineralization and biological processes, such as those of an autotrophic biota and some microorganisms such as algae, cyanobacteria, and chemoautotrophic bacteria that have CO2 fixing mechanisms [7], following routes such as thermochemical, electrochemical, and photocatalytic conversion, with different levels of maturity and performance [8,9].
Hence, catalytic conversion of CO2 into chemicals and fuels is a “two birds, one stone” approach to fighting climate change, contributing also to solving the energy and green supply deficits in the modern world, as shown in Figure 2 [10].
In this way, as a complementary strategy to the capture and storage of CO2, it is also necessary to consider the capture, storage, and utilization (CCS/U) of CO2 as a feedstock for the synthesis of different fine chemical products, such as urea, methanol, formic acid, dimethyl ether, dimethyl or diethyl carbonates, and many others [5,11,12,13].
Therefore, it is completely pertinent to evaluate the technical possibilities to hydrogenate the CO2 after its capture as one of the most promising ways to transform it into fine chemicals or biofuels. According to data in Table 1, considering blue hydrogen’s low emissions level, blue and green hydrogen could be used together to begin the transition to net zero emissions, which is planned for 2050. As can be seen, the blue hydrogen could constitute an intermediate for use in the CO2 hydrogenation processes, also considering that, at this time, the European Union Commission has labeled as sustainable some energy raw materials, such as nuclear and natural gas [14].
In addition, it must be taken into account that the production costs of both types of hydrogen will continue to decline over the next few decades, favoring the CCS/U process, as can be seen in Figure 3 [15].
Furthermore, it is necessary to consider the necessary complementarity between both types of hydrogen over a long period of time to guarantee a stable supply of this raw material over time for any CO2 hydrogenation process carried out on an industrial scale. Besides, green hydrogen is greatly influenced by climatic factors, mainly wind intensity and solar radiation, so a supply of hydrogen obtained by a technology controlled by a safe raw material, such as natural gas, that generates very low CO2 emissions is foreseeable [16].
On the other hand, the massive production of electricity, obtained by renewable technologies, can be used as another strategy that could complement the decarbonization process. However, this requires an effective and economically viable method that allows its storage, given the extreme dependence of these technologies on the climate. In this sense, the transformation of CO2 and water by either power-to-liquids (P2L) and/or power-to-gas (P2G) processes, employing this Renew Energy, has recently gained much attention as an efficient way for CO2 mitigation and obtaining value-added synthetic crude and/or synthetic natural gas [17]. Hence, combining the use of CO2 and renewable H2, obtained by water electrolysis, to produce chemicals and biofuels seems to be the most promising way for a larger H2 utilization as an energy vector, providing, for instance, methane or methanol, as well as other light oxygenated hydrocarbons for fuel cell (FC) applications in electric engines [18]. In this way, a closed loop between Renew Energy sources and CO2 reuse can be obtained, coupled with the benefits of clean energy sources and fossil fuels. The main drawback of these processes is that they are not economically competitive yet in comparison with processes carried out with conventional hydrogen (blue or gray), which is obtained from fossil fuels, with the consequent CO₂ emissions [19,20].
Up to date, there are still several applications more economically described for CO2 capture and utilization than catalytic hydrogenation processes, such as methane recovery from hydrates [21], the production of biofuel and biomaterials by bacteria for the production of value-added products such as biodiesel, bioplastics, extracellular polymeric substances, biosurfactants, and other related biomaterials [22], or CO2 utilization in agricultural greenhouses. However, the CCS methods are recognized as the most useful procedures to reduce CO2 emissions while using fossil fuels in power generation [23]. Furthermore, the economic cost of producing green hydrogen is expected to fall rapidly, allowing the activation of various catalytic hydrogenation procedures on an industrial scale capable of significantly reducing GHG emissions. Thus, several studies are being conducted to develop innovative hydrogen generation systems by using low-carbon energy like wind and solar, which could enable the wide use, effective storage, and full market penetration of green hydrogen [24].
In this regard, either natural gas steam-methane reforming (SMR) or blue hydrogen could be considered a viable partner for accelerating hydrogen penetration in CO2 capture, storage, and utilization (CCSU) [25].
Thus, catalytic hydrogenation processes close the cycle that allows the recovery of green hydrogen, obtained in very different amounts depending on seasonal fluctuations in renewable energy production. In addition, through these catalytic hydrogenation processes, a portfolio of useful chemicals and renewable fuels can be obtained, such as methane, methanol, ethanol [26], cyclic carbonates [27,28], or higher hydrocarbons such as aromatics [29,30], etc. Figure 4 [31].
Among these processes, methanol obtained by hydrogenation of CO2 using electro-catalytically generated green hydrogen presents a great interest for the development of a complete strategy for the application of renewable energies since it can be used to convert and store the excess of electrical energy into chemical energy, contributing to smooth the natural fluctuation in the Renew Energy supply [32].
In fact, as can be seen in Figure 5, about 48% of the total methanol demand is for chemical intermediate uses, whereas the remaining 52% is for energy uses. The predominant use of methanol, at 29%, is in the production of formaldehyde, followed by its use in alternative fuels, such as gasoline blending, DME, and biodiesel, which make up 21% of the total demand.
Therefore, methanol could become a central compound in the worldwide energy landscape.
Summarizing, in the near future, the utilization of CO2 and H2 obtained by water electrolysis to produce P2L and P2G is one of the most promising strategies for CO2 mitigation. However, due to economic limitations, CCS methods are recognized as the most useful procedures to reduce CO2 emissions. In this sense, catalytic hydrogenation of CO2 to obtain different products with added-value presents great interest. This review provides an overview of the various CO2 heterogeneous catalytic hydrogenation reactions that can be used for the storage and transport, with a focus on the so-called liquid and gaseous organic hydrogen carriers, that is, the processes known as power-to-gas (P2G) and power-to-liquids (P2L).

2. Catalytic Hydrogenation of CO2 to Renewable Methane

The catalytic hydrogenation of CO2 to methane and water is a thermochemical process described over a hundred years ago and is known as the Sabatier reaction, or CO2 methanation (Equation (1)) [33]. This is carried out catalytically at high temperatures (300–400 °C) and pressures (30 bar) in the presence of a suitable catalyst [34], although low-catalytic low temperature methanation has been studied in recent years [35]. By using green hydrogen, synthetic natural gas (SNG) is obtained, which can be used directly or stored for later use, allowing the transfer of electrical energy to a useful renewable fuel.
CO2 + 4H2 → CH4 + 2H2O, ΔH0298K = −165 kJ/mol
The reaction is thermodynamically favored (ΔG298K = −113.2 kJ/mol), but it involves an eight-electron process to reduce the fully oxidized carbon to methane, with important kinetic limitations, so that a catalyst is required in order to achieve high selectivity and conversion. Thus, catalysts based on noble- and transition-metal materials (Ru, Rh, Pd, and Ni) supported on metal oxides (Al2O3, CeO2, ZrO2, TiO2, SiO2, La2O3) are usually applied for the CO2 methanation process [36,37,38,39]. Therefore, even though Ru is the most active metal, its high cost limits the large-scale application of Ru-based catalysts. In contrast, Ni-based systems are the most widely investigated for industrial purposes, as they combine a reasonable high selectivity for methane with lower costs [40,41].
Nevertheless, sintering of Ni nanoparticles and carbon deposition on the support surfaces of catalysts usually lead to their deactivation [42]. The carbon deposition phenomenon occurs either through CO disproportionation reactions (Equation (2)), or via CH4 decomposition (Equation (3)), ref. [43]:
2CO → C + CO2, ΔH0298K = −173 kJ mol−1
CH4 → C + 2 H2, ΔH0298K = 75 kJ mol−1
Thus, an incessant number of investigations currently aim at achieving the CO2 conversion to methane via hydrogenation, using deposited Ni on very different supports and applying it with very different methodologies, since the tandem Ni/support exhibit a higher performance/cost ratio. To optimize the efficiency of these supported Ni catalysts, various inorganic materials, including Al2O3, SiO2, TiO2, CeO2, and ZrO2, that favor the dispersion of Ni particles and enhance their activity and stability, have been studied. In this respect, the sintering of Ni particles supported on Al2O3 can be inhibited to some extent, so that Al2O3 seems to be superior to the other supports [42,44,45,46,47,48].
On the other hand, in order to optimize these Ni/Al2O3 systems, extensive studies about the influence of operating conditions on carbon deposition, with special emphasis on the effects of the operating temperature, reaction time, and H2/CO ratio, are being carried out, given that all are significant factors in the morphology and amount of carbon deposits, because until now it has not been possible to satisfactorily eliminate this carbon deposition in the Ni/Al2O3 catalysts [44,45,49,50,51,52]. Furthermore, there is a substantial amount of research being conducted on other factors that may influence both the catalytic performance and the intensity of carbon deposition during successive reactions with reused, supported Ni catalysts. Figure 6 collects a number of parameters influencing the catalyst design to improve the low-temperature catalytic performance of supported Ni catalysts toward the CO2 methanation process [53].
On the other hand, mixtures of inorganic solids as supports, in many cases together with Al2O3, as well as other metals as co-catalysts with Ni, such as Co, La, Ru, and many others, have also been studied [46,55,56,57,58,59]. In this regard, the bimetallic systems Ni and Ru have shown promising results [60,61], outperforming the reaction over monometallic Ru or Ni catalysts. Thus, the formation of Ni-Ru alloys or the synergy between two adjacent metallic phases open the door to new high-performance and low-cost methanation catalysts [62,63], as illustrated in Figure 7.
The determining steps in the reaction, using Ni and Ru catalysts, are the HCO* dissociation to CH* and O* and the CH3* hydrogenation to CH4, respectively. Hence, as the selectivity of the reaction on Ni is higher than that on Ru, the activity attained on Ru catalysts is higher. Therefore, it can be concluded that the combination of both metals allows for a characteristic synergistic activity, in which Ru drastically improves the reducibility of Ni catalysts, also improving the Ni metallic dispersion and providing additional methanation sites [62]. In addition, it is an important finding that the addition of certain promoters, such as CeO2, La2O3, Sm2O3, Y2O3, and ZrO2 is clearly beneficial, not only because the corresponding metal-oxide promoted catalysts exhibited higher catalytic performance than Ni/Al2O3, but also because the stability along the successive uses is clearly increased [64]. CO2 methanation has recently been achieved on Mg-promoted Fe catalysts, where Mg/Fe2O3 catalysts exhibiting the highest yield of 32% (400 °C) in CH4 production, under practical operation conditions (8 bar, 10,000 h−1) [65]. Thus, the competitive advantage presented by the low price of these materials in comparison with those usually used, Ni and Ru, should be highlighted.
Considering the huge amount of work regarding CO2 methanation, a review of different catalysts usually investigated in carbon dioxide methanation by using different noble and non-noble metals supported on different materials is collected in Table 2.
As can be seen, very good CO2 conversion values have been obtained, as the 99.8% value reported by Ashok et al. over a Ni supported on CeO2-ZrO2 [49]. In addition to the importance of CO2 methanation by itself, the possibility of integrating the water electrolysis and CO2 methanation is a highly effective way to store the excess of renewable electricity produced by whichever renewable sources, such as wind and photovoltaic power generation, are intermittent due to weather conditions [88]. Therefore, storage of the electric excess is closely related to the power-to-gas (P2G) systems, so they are promising technologies to achieve this purpose. Thus, the transformation of green energy into synthetic natural gas (SNG) is carried out, which, as it comes from CO2 obtained by capture and storage (CCS), exhibits a renewable character. Besides, the generated SNG can be stored or directly injected into the existing natural gas network.
Figure 8 shows the integrated co-electrolysis and syngas methanation for the direct production of synthetic natural gas from CO2 and H2O using a hydrotalcite-derived 20%Ni-2%Fe/(Mg, Al)Ox catalyst and a commercial methanation catalyst (Ni/Al2O3) [89].
Likewise, a general plant scheme to transform CO2 and water into synthetic natural gas is shown in Figure 9 [90]. Thus, in a circular power to gas process, renewable hydrogen, or green hydrogen, produced by water electrolysis powered by renewable electricity, such as solar or wind, will be critical to achieving net-zero emissions, and major advances in electrolyzer technologies are being developed in this regard [91,92,93,94,95,96,97,98,99]. However, the efficiency of the plant processes, regardless of the technological methodology or the experimental conditions used, strongly depends on the efficiency of metal-supported catalysts, Table 2.

3. Catalytic Hydrogenation of CO2 in Power-to-Liquid (P2L) Processes

Various liquid organic hydrogen carriers (LOHCs) compounds, such as hydrocarbons or high molecular weight alcohols, can be obtained through catalytic hydrogenation of CO2, but the most prominent power-to-liquid (P2L) processes at this time are methanol synthesis, DME production [100], and Fischer-Tropsch fuels [101].

3.1. Catalytic Hydrogenation of CO2 to Renewable Methanol

Methanol is supposed to have potential not only as a hydrogen-alternative energy vector (i.e., direct use as a fuel), but also as a hydrogen storage material. In addition, given that methanol is already synthesized on a large scale, there is the possibility of using existing infrastructure and production plants [102]. Accordingly, methanol is the simplest C1 liquid product that can be obtained from CO2 (Figure 10). Therefore, methanol can be considered a key component of the anthropogenic carbon cycle in the framework of a “Methanol Economy” [103,104,105]. Indeed, the versatility of methanol, currently used to obtain multiple chemical products such as formaldehyde, acetic acid, methyl tertiary-butyl ether (MTBE), dimethyl ether (DME), or even olefins, as well as the possibility of its use as renewable fuel, while also taking advantage of the existing infrastructures for the transport and distribution of fuels, is what justifies the so-called “Methanol Economy” [106]. Thus, even though most of the methanol is currently produced from natural-gas-derived syngas, its alternative production using CO2, water, and renewable electricity could present an opportunity to advance toward carbon neutrality [107].
Regarding the different possibilities to obtain methanol from captured CO2, such as electrochemical, photochemical, photoelectrochemical, and catalytic conversion, it is the heterogeneous catalysis that attracts the most attention.
The heterogeneously catalyzed reaction of hydrogen with carbon monoxide and carbon dioxide (syngas) to obtain methanol was described nearly 100 years ago, and the standard catalyst Cu/ZnO/Al2O3, currently applied in the methanol industrial synthesis reaction, has been used for the last 50 years [108,109]. This industrial reaction is currently taking place over Cu-ZnO/Al2O3 catalysts at pressures of 5 and 100 atm and temperatures in the 220–300 °C interval. Despite the fact that the reaction is exothermic, the conversion of CO2 to methanol is kinetically limited, only obtaining a methanol conversion of around 15–25%. Thus, methanol is produced from synthesis gas (syngas) on an industrial scale, which is obtained from the steam reforming of fossil methane with a certain CO/H2 ratio called metgas, which also contains about 3% by volume of CO2. When this metgas is treated with H2 at high pressures and moderate temperatures in the presence of conventional catalysts, Cu/ZnO/Al2O3, methanol is obtained (Equation (4)) [108]:
CO2 + 3H2 ⇋ CH3OH + H2O ΔH = −49.16 kJmol−1
However, by starting with pure CO2 and H2, rather than a mixture of CO, CO2, and H2 as in the syngas procedure, the chemical process is simplified, so the reaction and purification processes in conventional methanol-producing industrial plants could also be simplified. That is because, despite the direct synthesis of methanol from CO2 is less exothermic (Equation (5)) and it is also accompanied by the reverse water–gas-shift (RWGS) as a secondary reaction (Equation (6)), the high exothermic character of the methanol formation from syngas (Equation (4)) necessitates the use of a very complex reactor capable of providing efficient cooling for the heat generated. Conversely, the thermal control inside the reactor during the methanol synthesis from CO2 is easier due to the lower heat profile of this process.
CO2 + 3H2 ⇋ CH3OH + H2O ΔH = −49.16 kJmol−1
CO2 +H2 ⇋ CO + H2O ΔH = 41.22 kJmol−1
Another advantage of this process is that the only reaction impurities are essentially limited to water and dissolved CO2 in the crude methanol. In this way, it is possible to diminish the cost and improve the efficiency of the process in comparison with the process of methanol production from syngas. Another important issue is the overall cost of the two processes, given that today, syngas is cheaper than green hydrogen and captured CO2. For this reason, great efforts are being made to obtain green hydrogen on an industrial scale or other low-carbon hydrogen production methods, such as aqua hydrogen or blue hydrogen (obtained via new technologies from fossil fuels but with a lower carbon footprint).
Given that there is a general motivation regarding the use of captured CO2 for the methanol synthesis as a liquid-to-power process, a great effort is being devoted to improving the current Cu-based catalysts employed to get more active, selective, and stable heterogeneous catalysts [110]. On the other hand, new noble metal-supported catalysts, able to increase the efficiency of this process for direct CO2 hydrogenation to obtain bio methanol are being researched [111,112].

3.1.1. Hydrogenation CO2 to Methanol using Cu-Based Catalysts

Once the convenience of advancing the catalytic processes of direct hydrogenation of CO2 to obtain methanol was accepted, the first candidates were copper-based catalysts due to both their low cost and their good efficiency for methanol synthesis from synthesis gas, or Syngas [113,114]. However, some disadvantages, such as the formation of CO as a byproduct of the reverse water−gas shift (RWGS) reaction (Equation (6)), and the sintering of copper particles, which are responsible for catalyst deactivation after several reuses, determine the need to get better catalytic systems [115]. That is why numerous studies are currently being carried out in an attempt to improve the catalytic behavior of Cu, for which the role of various supports and/or additives that work as promoters is being investigated. The supports mainly consist of several metal oxides, such as Al2O3, SiO2, ZnO, ZrO2, CeO2, TiO2, or In2O3. The main role of these supports and promoters is to alter the electronic and geometric properties of active centers, thereby altering the metal-support interactions. Thus, various authors demonstrate that the yield to methanol is determined by active sites modulated by metal-support interaction as well as the influence of promoters [116]. This electronic interaction between supports and catalytically active metals is manifested through its influence on the energy levels of the frontier orbitals of the corresponding metal. The closer they are to the corresponding HOMO-LUMO of the CO2 and H2 molecules, the greater the catalytic efficiency of the reaction.
Thus, in a relatively short period of time, numerous studies have appeared on the performance of Cu catalysts by examining the effects of the composition of the support and the influence of the method of catalyst synthesis (Table 3), the influence of several additives used as promotors (Table 4), as well as other factors of interest in the final behavior of the catalyst, including the use of CuO instead of Cu metal as a catalytically active species (Table 5). In Table 3, Table 4 and Table 5, the comparative performance of different Cu-supported catalyst systems in the carbon dioxide hydrogenation to methanol reaction is collected. In general, the catalytic performance of the catalysts was tested in a fixed-bed stainless-steel tubular reactor at different pressures and temperatures. Furthermore, the conversion and selectivity to methanol limits values obtained are collected. In this regard, an extensive review of supported Cu catalysts studied is presented, focusing on the last five years and highlighting the special importance that the CO2 hydrogenation catalytic process has gained.
The influence of copper form, according to its size, i.e., bulk, nanoparticle, and cluster, has been deeply studied. In general, copper nanoparticles would enable higher activity due to having an overall higher Cu surface exposure, although more energy is generally required to increase the reaction kinetics. Regarding copper clusters, small clusters of small metallic particles tend to perform better at higher dispersion. For instance, the Cu4 clusters exhibited a lower activation barrier to CO2 hydrogenation than bulk Cu(111) [201].
Promoters are added to the catalyst to achieve three possible outcomes: increasing the number of available active sites, maintaining the Cu surface stability, particularly by increasing the Cu dispersion, and increasing electron transfer to the active sites, all of which can improve the catalyst activity. For their part, support materials are used to immobilize Cu particles in order to increase active site dispersion and maintain high thermal stability. Active metal–support interaction can promote a high synergy, increasing the reaction activity, particularly if the support can adsorb and transfer the reactants to the active sites without taking part in the reaction itself [116]. As can be seen in Table 4 and Table 5, a great number of additives, supports, and promoters have been tested. The results obtained with this huge number of Cu catalysts studied usually fall within those usually described for the Cu-ZnO/Al2O3 catalysts used in the catalyzed reaction of hydrogen with carbon monoxide and carbon dioxide (syngas) to obtain methanol in the industrial synthesis reaction. This special reactivity of this industrial catalyst for methanol synthesis is attributed to the effects of strong metal-support interactions (SMSI) that allow a favorable synergy between Cu and the Zn atoms. This means that it is feasible to optimize the choice of catalysts, considering other parameters of technical and economic importance, such as the cost of the catalyst and the possibility of its reuse in successive reactions.
However, despite the fact that using waste CO2 should decrease the methanol production cost, the significantly low price of this CO2 gas means that this process remains a challenge, mainly caused by the lack of an efficient catalyst that can perform this reaction in a successful way in terms of kinetics and methanol selectivity. For this reason, it is an objective of extreme priority to advance in the development of new catalysts with good activity and high selectivity for methanol synthesis through CO2 hydrogenation.
Despite the fact that to date, Cu-based catalysts are the most important catalysts for the conversion of syngas to methanol due to their excellent reactivity and low cost, they exhibit serious shortcomings when CO2 replaces CO because CO2 is more inert than CO, leading to lower CO2 conversion. Besides, the water produced during this reaction results in the sintering of catalytically active copper sites. For this reason, numerous investigations are being directed to the search for efficient catalysts in this process using non-Cu-based heterogeneous catalysts such as noble or rare metals or mixed oxide catalysts represented by M-ZrOx (M = Zn, Ga, and Cd) solid solution catalysts, which present high methanol selectivity and catalytic activity as well as excellent stability to improve the catalytic activity, selectivity, and durability of catalysts in CO2 hydrogenation [202].

3.1.2. CO2 Hydrogenation to Methanol by Noble or Rare Metal-Based Catalysts

Despite their limited availability and high cost, many supported noble metal-based catalysts (Pd, Pt, Au, and Ag) can achieve high methanol selectivity and catalytic activity even at low temperatures with excellent stability. Hence, a large amount of research has been conducted in recent years to optimize the catalytic behavior of systems based on noble metals for the CO2 hydrogenation to methanol. In this sense, various factors can influence the final catalytic behavior, such as the composition of the support, the synthesis method, or the influence of various additives used as promoters (Table 6). In this respect, the catalytic behaviour of bimetalic catalysts has also piqued the interest of researchers. In this respect, the most interesting results are collected in Table 6 and Table 7.
As can be seen, a wide screening of heterogeneous catalysts containing noble or rare metals (e.g., Pd, Pt, Au, Rh, Ru, Ir, and Re based catalysts), as well as bimetallic systems have been studied. In general, the results obtained have revealed their excellent catalytic activity, stability, and resistance compared with Cu-based catalysts. In this regard, special attention has been paid to the effects of metal content exhibit on the activation degree for the hydrogen adsorption in the active centers, as well as the effect of support in metal dispersion and the resistance of the catalyst deactivation along the susceptive uses.
From the results depicted in Table 6, the In2O3 seems to be one of the best options as a support for noble metals, achieving CO2 conversion between 10–20% and selectivity values up to 100% with Pt, Pd, and Ni as metals.
On the other hand, metal sintering, as well as the effect of different synthesis methods in the development of different morphological and/or metal-support interaction effects have also been considered, as well as the Single-Atom Catalysts (SACs) technique, which promotes atomically distributed active metal sites on the support surfaces. In this way, SACs provide great advantages in minimizing the usage of precious metals with a 100% atom-utilization efficiency, which thus results in improved catalytic reactivity [268].
It is noteworthy that bimetallic catalysts are best suited for methanol hydrogenation in comparison to their monometallic counterparts. Herein, a summary regarding the advances of the bimetallic catalysts (Ni, Cu, Pd, Rh, Ru, Zn, and In-based bimetallic systems) for methanol production in recent years, as well as the different strategies to enhance the catalytic activity, including regulating the active species, nanoparticle size, and catalyst support, have been included, Table 7.

3.1.3. CO2 Hydrogenation to Methanol over Mixed Oxide-Based Catalysts

Despite the fact that catalysts based on the use of supported Cu [269] or noble metals [270] have demonstrated their ability to produce methanol as a product of CO2 hydrogenation, the investigation of simple metal oxides or diverse metal oxides mixtures (MOs) to obtain heterogeneous systems with enough catalytic activity, selectivity, and durability for the synthesis of methanol from CO2 hydrogenation is currently an important line of research, collecting a large number of publications in recent years. The most interesting results are summarized in Table 8. In this regard, a rational design of Mos has been proposed, i.e., the general optimization framework followed to fine-tune non-precious metal oxide sites and their surrounding environment through appropriate synthetic and promotional or modification routes, as shown in Figure 11 [271].
The multiple studies collected in Table 8 show that there are fundamentally two options that meet expectations. On the one hand, results obtained using binary metal oxides ZnO-ZrO2 and, and on the other hand, heterogeneous catalysts including In2O3, either alone or in various hybrid mixtures. In this sense, some research is currently directed to the optimization of the ZnO-ZrO2 mixtures, evaluating parameters that implement the highly selective production of CH3OH [272,273], whereas the other line intends the evaluation of the promoting effect of incorporating Ga or small amounts of Cu into ZnZrOx solid solutions [274,275].
Table 8. A comparative summary of different active metal oxides catalysts studied in the carbon dioxide hydrogenation process to obtain methanol.
Table 8. A comparative summary of different active metal oxides catalysts studied in the carbon dioxide hydrogenation process to obtain methanol.
Metal OxidesConversion (%)SCH3OH
(%)
T
(°C)
P
(Atm.)
Ref.
NiO/In2O31–350–6025030[276] a
In2O31–1045–95240–33030[277] b
InOx/ZrO20.5–2.570−80250–30050[278] a
ZnO/ZrO21086–91315–32050[279] c
ZrO2/In2O30.4–5.085220–30050[280] a
GaxIn2−xO37–350.5–35320–40030[281] a
In2O3-ZrO23–1153–91255–30040[282]
MaZrOx d4.3–12.480250–30050[283]
GaZnZrOx7.7–8.886–8832050[274]
In2O3/ZrO2ee270–31030–55[284]
In2O31792.430050[285]
In2O3/Support f0.1–6.05–40220–3001.0[286] a
In2O3/Support g1–205–51260–36030[287]
ZnO/ZrO29.250–9532030[288]
MnOx/Co3O43–572–2225010[289]
GaxIn2−xO37–38---320–40030[281]
ZnO/ZrO21010–8532050[272]
Co3O4/In2O31030–7030040[290]
ZnZrOx h1–1830–90200–36045[291]
In2O3/ZrO23–865–9030050[292]
CoxOy/MgO7–358–30i1.0[293]
InNi3C0.5/ZrO225.790.232560[294] a
In2O3/ZrO25–30---320–40020[295]
ZrZnOx/zeolite1–85–3040030[273]
In2O3/GO j1–145–100200–45030[296]
In2O34–1820–85260–36040[297]
a Special attention is paid to the existence of strong metal support interaction (SMSI) and/or geometric and/or electronic effects. b A phase-mixing strategy is used in the synthesis of catalysts. c The ability of the catalysts for their reuse is determined. d (Ma = Cd, Ga). e Results are expressed in terms of methanol space-time yield. f Supports ZrO2 and CeO2. g Supports MnO and MgO. h Promoters, small amounts (<2%) of Cu, Pd, or Pt. i Non thermal plasma-catalysis DBD reactor. j Graphene oxide, GO.
Besides, it has also been verified that several mixed systems with oxides [287,296], including ZrO2, or transition metals, such as Co, Ni, Sn, Pd [298,299], or CuO [300]. Moreover, PdZn alloy catalysts supported on ZnFe composite oxides [301] or molybdenum phosphide catalysts have also been studied, attaining very promising results [302].
Nevertheless, from the different options covered to date, indium oxide-based catalysts are attracting the highest interest due to their excellent selectivity to methanol and high activity for CO2 conversion. Therefore, most of the new high-performance catalysts are described over ternary Cu-based catalysts with several promotor compounds, including In, Ce, Zn, or Zr [303,304].

3.1.4. Methanol Reaction Process for CO2 Hydrogenation to Fuels and Chemicals

By coupling two successive reactions using a bifunctional catalyst, the hydrogenation of CO2 to methanol can be applied to obtain C2+ compounds, including dimethyl ether (DME), light olefins, and gasoline-type hydrocarbons [59]. Thus, after the conversion of CO2 and H2 to CH3OH on the surface of a suitable catalyst, the methanol is dehydrated or coupled on zeolites, alumina, or some other suitable acid-base catalyst, according to the scheme shown in Figure 12. Consequently, the synthesis of products with two or more carbons (C2+) from CO2 hydrogenation can be achieved by first converting of CO2 to carbon monoxide or methanol and then conducting a C–C or C–O coupling reaction with a bifunctional or hybrid catalyst [305].
In this respect, dimethyl ether (DME) is a versatile raw material and an interesting alternative fuel that can be produced directly by catalytic hydrogenation of CO2 [105,306]. Therefore, this process is considered a potential vector to contribute to the CO2 reduction because of its lower operating costs compared to the classic two-step synthesis of DME, CO, and hydrogen. Figure 13 shows a general scheme of the DME formation. In recent years, a great number of studies have been carried out with the aim of finding a good catalyst for the production of DME from syngas. However, multiple investigations are currently comparing direct CO2-to-DME to bifunctional/hybrid catalytic systems. Table 9 collects a comparative summary of the different bifunctional/hybrid catalytic systems recently studied in the carbon dioxide hydrogenation process to obtain DME.
In summary, it can be said that DME is currently considered a firm candidate for its application in the circular process of capturing and using CO2, not only to carry out an effective mitigation of environmental problems [325], but also to contribute to obtaining chemical products of interest to society [326].

3.2. One-Step Process for the Conversion of CO2 to Light Olefins

Light olefins such as ethylene, propylene, and butylene are currently among the top petrochemicals and fuels produced. These olefins are used to produce a wide variety of polymers, plastics, solvents, and cosmetics. Moreover, light olefins can be oligomerized into long-chain hydrocarbons that can be used as fuels, making them a desirable product with high potential. Thus, their production from CO2 hydrogenation can contribute to a great extent to the elimination of CO2 emissions. Nowadays, there are mainly two methods for the synthesis of light olefins from captured CO2. The first one is the modified Fischer-Tropsch synthesis (FTS), where carbon monoxide is obtained by the reverse water gas shift (RWGS) reaction in a first step and, in a second step; CO is hydrogenated to lower hydrocarbons (HCs) [327,328]. On the other hand, the production of light olefins can be obtained by a different two-step process, usually called the methanol to olefins process, consisting of the hydrogenation of CO2 into methanol and subsequently a dehydration-condensation process, as shown in Figure 14. These pathways will be discussed in more detail in the following subsections.

3.2.1. CO2 Hydrogenation in a One-Step Process over Bifunctional or Hybrid Catalysts

At present, the production and marketing of low molecular weight olefins is already being carried out through the MTO process, which has high selectivity values for C2–C4 olefins [329], since this process, along with the methanol-to-gasoline (MTG) process, are technological discoveries in the synfuels arena, first introduced by Mobil Oil Corporation [330]. However, although considerable progress has been made in the hydrogenation of carbon dioxide to various C1 chemicals, it is still a great challenge to synthesize value-added products with two or more carbons directly from CO2, given the technical and economic interest of the process. In this regard, a great number of investigations have been carried out. Most of these studies aimed at evaluating the experimental conditions and/or the bifunctional catalysts able to couple two successive reactions, the hydrogenation of CO2 to methanol, followed by its dehydration or coupling on zeolites, alumina, or some other suitable acid-base catalyst. A comparative summary of the different bifunctional/hybrid catalysts recently studied in the MTO process with high selectivity for light olefins is collected in Table 10.
According to recent research developed, in this tandem catalytic process, methanol is obtained as the product of CO2 hydrogenation in this tandem catalytic process by using various metal oxides; however, in the second acid-catalyzed C–C coupling reactions, zeolites SAPO-34 are the main catalysts used. In this respect, the acidity and pore structure of the zeolites seem to be decisive factors in obtaining this coupling process among silicoaluminophosphate (SAPO) zeotype materials. Current research seems to show that SAPO-34 is the best acidic catalyst for obtaining C2–C4 olefins and is superior to other catalysts such as ZSM-5 or SSZ-13 [361,362,363].
On the other hand, they are also being evaluated with promising results, including the use of Fe-based catalysts promoted with K, Na, Mn, Zn, and Ce to increase lower olefin selectivity, owing to their enhanced CO2 adsorption ability and facilitation of the formation and stability of active species Fe5C2. Furthermore, the favorable effect of Fe-Co bimetallic systems on the formation of C2+ hydrocarbons in these supported catalysts has been demonstrated [364]. Thus, the combination of these various factors—the application of Fe catalysts supported on different solids, activated by metals such as Co and alkali metals—constitute promising lines of research for obtaining light olefins from the hydrogenation of CO2 [365]. Finally, using this tandem technique of hydrogenation of CO2 in the presence of supports of an acid nature, attempts are also being made to obtain various aromatic compounds. Thus, the use of a series of metal oxides (In2O3, Cu-Zn-Al, and ZnZrxO) with different spherical HZSM-5 zeolites has been investigated to obtain the direct conversion of CO2 to aromatics [366].

3.2.2. Modified Fischer-Tropsch Synthesis Route

The modified Fisher-Tropsch synthesis route has a clear controlling factor, determined by the RWGS reaction, since it exhibits an endothermic and reversible character, which limits the CO2 conversion to CO at values around 20% [367]. However, the FTS process, on the other hand, is a well known route for the transformation of syngas (CO + H2) into C2+ hydrocarbons, that proceeds on catalyst surfaces through the following steps: (1) adsorption and dissociation of CO and H2; (2) formation of CHx (x = 0–3) species on catalyst surface; (3) C–C bond formation through coupling of CHx species, that leading to chain growth and surface CnHm intermediates or CH4 by the hydrogenation of CHx species; (4) dehydrogenation or hydrogenation of CnHm into olefins or paraffins compounds [368].
Fe, Co, and Ru metals are conventionally employed as active catalyst components owing to their capabilities in both CO dissociation and C–C coupling or chain growth [369]. However, the C–C coupling is uncontrollable on these metal surfaces, leading to a statistical distribution of products, i.e., the Anderson-Schulz-Flory (ASF) distribution. Consequently, one of the main objectives of the research on these catalytic systems is finding supports, either metal or bimetallic. In this sense, it has been shown that Ni-Fe catalysts improved selectivity towards CO without significantly compromising FTS process activity, coupling the high activity of Ni catalysts with the high CO selectivity of Fe [370]. Similarly, a large number of studies have recently evaluated the behavior of different supports, different metals, and different operating conditions in the CO2-FT process, as collected in several reviews [328,371,372]. Besides, a comparative summary of the different FTS catalysts recently studied are collected in Table 11. Obviously, this table expresses very summarized values of several selected parameters, obtained from very extensive studies addressing different goals but aiming to carry out an approximate comparison between the different catalysts currently evaluated in FTS reactions.
As can be seen, the majority of catalysts investigated in the two consecutive processes for CO2 Fischer-Tropsch synthesis (CO2–FTS) contain metallic Fe as the active species, enhanced with different inorganic supports, other transition metals, and/or alkali metals. Therefore, these are similar catalysts to those employed in the last few years to obtain olefins from syngas. The main handicap is that these catalysts also work for the water-gas-shift reaction (WGSR), producing large amounts of CO2 as areaction product [412,413,414]. Some recent research using different catalysts as well as different kinds of feedstocks (coal, biomass, methane via reforming, and nonconventional energy sources) to obtain the syn-gas (CO and H2) is shown in Table 12.
Therefore, from the conventional Fischer-Tropsch reaction, it is possible to access catalytic systems that could be tested in modified Fischer-Tropsch processes capable of using CO2 as a raw material to access light olefins (C2-C4) widely used in different fields such as the synthesis of polymers and pharmaceutical intermediates. However, the chain length distributions are given by the Anderson-Flory (ASF) distribution, which limit the C2-C4 range to less than 58% [427]. Finally, it is possible to integrate waste CO2 in synthesis using Fe-based Fischer-Tropsch with green H2 as well as olefin oligomerization, thereby increasing the production of value-added liquid hydrocarbons [428].

4. Concluding Remarks, Challenges, and Research Outlook

The use of CO2 as a raw material for the production of various chemicals via catalytic hydrogenation is currently a necessary eventuality, not only because global warming is a risk, but also, and more importantly, because there is a real possibility of technologically accessing sufficient amounts of green hydrogen at an affordable, economical cost. In this respect, the use of hydrogen as an energy vector, not only in a significant number of heavy industries but also in transportation fuels, is expected to decisively contribute to meeting decarbonization goals to achieve net zero emissions in the next two decades. However, these objectives do not only mean to address efficient hydrogen production but also its trustworthy transportation and storage. For this purpose, it is currently considered that the use of different liquid organic hydrogen carriers (LOHCs) is a valuable solution to making available a reliable and on-demand hydrogen supply. However, green hydrogen can also be stored and transported as a ‘green’ feedstock for the synthesis of biofuels and several fine chemicals.
Therefore, the production of green hydrogen via electrolysis and its storage and transportation using some hydrogen carriers such as ammonia or methanol must be considered as part of sustainable chemical and biofuel manufacturing. Thus, the power-to-ammonia concept allows producing ammonia by the Haber–Bosch process, the currently second most produced industrial chemical, from air, water, and (renewable) electricity. Besides, methanol synthesis, with a global production capacity of around 85 million metric tons per year, which is expected to rise in the coming years, can be obtained by catalytic CO2 hydrogenation. In this regard, methanol is one of the most important industrial chemicals, serving as a feedstock for a wide range of chemical products. Besides, it is also being used increasingly as a fuel additive and as a transportation fuel alternative. This assumption is confirmed by the high number of investigations carried out in recent decades. As can be seen in Figure 15, the production of methanol from CO2 hydrogenation is the option most investigated, followed by CO2 methanation.
The primary industrial process relevant to the current scenario, developed to reduce global warming, is CO2 to methanol conversion. However, extensive commercialization of green methanol from CO2 hydrogenation is still seriously limited by its economic viability due to various factors. These include the difficulty in accessing renewable H2 and sources of CO2 recovered from industrial processes, in enough quantity and purity. In addition, it must be added to these factors that the current low price of methanol, due to the low price of natural gas, has been used until now for its industrial production. Despite this, in the last decade there has been widespread industrial interest in the development of technologies in this field, probably encouraged by the increasing implementation of legal regulations on fossil fuels to mitigate climate change and the general introduction of a strict carbon tax.
Furthermore, the actual introduction of Renew Energy technologies in many countries have made solar and wind the cheapest sources of energy in many parts of the world. This has not only caused the rapid decarbonization of the electricity sector but also opened the possibility of obtaining several chemicals by CO2 hydrogenation via electrolysis.
This new scenario allows us to consider that an exemplary carbon capture and utilization cycle based on mature technologies can meet the energy requirements of the “industrial carbon cycle”, an emerging paradigm in which industrial CO2 emissions are captured and reprocessed into chemicals and E-fuels. In this context, methanol would come to occupy a central role as a platform molecule from which most chemical commodities could be obtained (Figure 16), partially replacing the ethanol role granted by the paradigm associated with so-called green chemistry, which is primarily based on biomass feedstocks.
At the very least, the massive use of anthropogenic CO2 would free up huge amounts of agricultural land that, in the paradigm of green chemistry, should be used for crops destined for industrial uses. For this reason, the application of CO2 as a raw material for obtaining methanol and other chemicals could constitute the main chemical reaction to be developed in the 21st century, similar to what happened in the past 20th century with the catalytic hydrogenation reaction of nitrogen gas for the production of ammonia by the Haber–Bosch process.
Therefore, based on the existing investigations, it can be concluded that there are two priority directions that should be followed in the immediate future. On the one hand, the performance of the electrolysis processes to obtain green hydrogen must be increased as much as possible. On the other hand, implement the processes for catalytic hydrogenation of CO2 to obtain green methanol. In this sense, it would be necessary to consider the development of more efficient heterogeneous catalysts, both in the yield obtained and in their behavior over successive uses. Likewise, it is a priority to try to obtain catalytic systems that are as economical as possible, through the use of non-noble metals, in order to obtain, in a viable technical and economic way, green methanol, which would be the platform molecule on which, in the present century, the fine chemistry will foreseeably rest.

Author Contributions

Conceptualization, D.L. and R.E.; Methodology, F.M.B. and L.A.-D.; writing—original draft preparation, D.L. and R.E.; writing—review and editing, F.J.L.-T. and R.E.; supervision, A.A.R. and F.M.B. All authors have read and agreed to the published version of the manuscript.

Funding

PID2019–104953RB-I00 Project, the Junta de Andalucía and FEDER funds (P18-RT-4822), and UCO-FEDER (1264113-RMINECO-ENE2016-81013-R (AEI/FEDER, EU).

Acknowledgments

The authors are thankful to the Spanish MICINN through the PID2019–104953RB-I00 Project, the Junta de Andalucía and FEDER funds (P18-RT-4822), and UCO-FEDER (1264113-RMINECO-ENE2016-81013-R (AEI/FEDER, EU)). R. Estevez and L. Aguado-Deblas are indebted to the Junta de Andalucía for the contract associated to the P18-RT-4822 Project. The authors are also thankful to the “Instituto Químico para la Energía y el Medioambiente (IQUEMA)” for technical assistance.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. CO2-Promoted Reactions for the Synthesis of Fine Chemicals and Pharmaceuticals. Reproduced with permission from the author [6]. Copyright © 2021, American Chemical Society.
Figure 1. CO2-Promoted Reactions for the Synthesis of Fine Chemicals and Pharmaceuticals. Reproduced with permission from the author [6]. Copyright © 2021, American Chemical Society.
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Figure 2. Selective circular process demonstrating the “two birds, one stone” advantage of chemical transformation of captured CO2 into fuels or chemical commodities over other technologies for simple capture and storage.
Figure 2. Selective circular process demonstrating the “two birds, one stone” advantage of chemical transformation of captured CO2 into fuels or chemical commodities over other technologies for simple capture and storage.
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Figure 3. A comparative summary of estimated hydrogen production costs in the next two decades. (Green lines: green hydrogen; blue lines: blue hydrogen; grey lines: grey hydrogen).
Figure 3. A comparative summary of estimated hydrogen production costs in the next two decades. (Green lines: green hydrogen; blue lines: blue hydrogen; grey lines: grey hydrogen).
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Figure 4. Catalytic CO2 hydrogenation pathways to obtain fine chemicals and renewable fuels.
Figure 4. Catalytic CO2 hydrogenation pathways to obtain fine chemicals and renewable fuels.
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Figure 5. Currently, methanol is the main fuel used.
Figure 5. Currently, methanol is the main fuel used.
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Figure 6. Main parameters influencing the catalyst design to improve the catalytic performance of supported Ni catalysts in the CO2 methanation process. Adapted from ref. [54].
Figure 6. Main parameters influencing the catalyst design to improve the catalytic performance of supported Ni catalysts in the CO2 methanation process. Adapted from ref. [54].
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Figure 7. Differential aspects between supported Ni and Ru metals in developing a more active, stable, and selective catalyst for the CO2 methanation reaction. Adapted from ref. [63]. Copyright 2021 John Wiley and Sons.
Figure 7. Differential aspects between supported Ni and Ru metals in developing a more active, stable, and selective catalyst for the CO2 methanation reaction. Adapted from ref. [63]. Copyright 2021 John Wiley and Sons.
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Figure 8. Integrated P2G process for synthetic natural gas (SNG) production from CO2 and H2O. Adapted from ref. [89]. Copyright 2021 John Wiley and Sons.
Figure 8. Integrated P2G process for synthetic natural gas (SNG) production from CO2 and H2O. Adapted from ref. [89]. Copyright 2021 John Wiley and Sons.
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Figure 9. Power-to-Gas (PtG) plant scheme as implemented for the production of synthetic natural gas from CO2 and green H2. Reproduced from ref. [90], open access, Copyright 2020 Elsevier.
Figure 9. Power-to-Gas (PtG) plant scheme as implemented for the production of synthetic natural gas from CO2 and green H2. Reproduced from ref. [90], open access, Copyright 2020 Elsevier.
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Figure 10. Overview of the Power-to-Liquid (P2L) scheme for renewable green methanol synthesis using CO2 hydrogenation technology with green H2 [104].
Figure 10. Overview of the Power-to-Liquid (P2L) scheme for renewable green methanol synthesis using CO2 hydrogenation technology with green H2 [104].
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Figure 11. Representative scheme of the parameters affecting the catalytic behavior of metal oxides (MOs) in the CO2 hydrogenation process: size, shape, composition, and electronic/chemical state. Adapted from ref. [271], open access, Catalysts 2020.
Figure 11. Representative scheme of the parameters affecting the catalytic behavior of metal oxides (MOs) in the CO2 hydrogenation process: size, shape, composition, and electronic/chemical state. Adapted from ref. [271], open access, Catalysts 2020.
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Figure 12. Schematic reaction mechanism of direct CO2 hydrogenation to C2+ products over bifunctional catalysts. Reproduced with permission from ref. [59], open access Nat. Commun. 2021.
Figure 12. Schematic reaction mechanism of direct CO2 hydrogenation to C2+ products over bifunctional catalysts. Reproduced with permission from ref. [59], open access Nat. Commun. 2021.
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Figure 13. General scheme for the synthesis of DME by direct hydrogenation of CO2 with hybrid or bifunctional catalysts.
Figure 13. General scheme for the synthesis of DME by direct hydrogenation of CO2 with hybrid or bifunctional catalysts.
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Figure 14. General scheme for the synthesis of DME by direct hydrogenation of CO2 with hybrid or bifunctional catalysts Reaction scheme for CO2 hydrogenation to light olefins [328].
Figure 14. General scheme for the synthesis of DME by direct hydrogenation of CO2 with hybrid or bifunctional catalysts Reaction scheme for CO2 hydrogenation to light olefins [328].
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Figure 15. Number of publications found in the Web of Science database using keywords related to CO2 transformation in various products from 2000 to 2022. Publications include research articles, reviews, patents, books, and letters.
Figure 15. Number of publications found in the Web of Science database using keywords related to CO2 transformation in various products from 2000 to 2022. Publications include research articles, reviews, patents, books, and letters.
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Figure 16. The simplified carbon cycle with green methanol as a platform molecule in the future. Adapted from ref. [429].
Figure 16. The simplified carbon cycle with green methanol as a platform molecule in the future. Adapted from ref. [429].
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Table 1. A comparative summary of hydrogen production processes and hydrogen color codes.
Table 1. A comparative summary of hydrogen production processes and hydrogen color codes.
HydrogenBrownGreyBlueGreen
FeedstockCoalNatural GasNatural GasRenewable electricity
Carbon CaptureGasification No CCSSteam methane reforming No CCSAdvanced gas reforming CCSElectrolysis
GHG: Emissions
(tonCO2/tonH2)
Highest
19
High emissions
11
Low emissions
0.2
Potential for zero GHG emissions
Estimated Cost (per kg H2)$1.2–$2.1$1–$2.1$1.5–$2.9$3–$7.5
CCS: carbon capture and storage; GHG: greenhouse gas; tCO2/tH2—ton of carbon dioxide per ton of hydrogen.
Table 2. A comparative summary of different metal-supported catalysts studied in the carbon dioxide methanation process.
Table 2. A comparative summary of different metal-supported catalysts studied in the carbon dioxide methanation process.
MetalPromoterCatalyst SupportConversion
(%)
T
(°C)
P
(atm) *
Ref.
NiCeO2γ-Al2O3>603000–10[34]
Ru---TiO2>60210–3001.0[66]
Ru---Al2O3, CeO2, MnOx, ZnO25–804001.5[67]
Ni---CeO2, Al2O3, Y2O360–80250−5001.0[42]
NiTiO2Al2O3405503.0[43]
NiMnTiO295350---[68]
Ni, Ni-Co---Al2O390350–4001.0[44]
Ni---CeO2-ZrO255–99.8200–350---[49]
Ni---ZrO272300---[69]
Ni---Al2O35–75350–4501.0[45]
NiCeSiC80–9560010–15[47]
NiLaMg-Al612501.0[50]
NiLaγ-Al2O34–14377–4001.0[46]
Ni-Ru---CaO-Al2O384380–5501.0[70]
NiCeO2Al2O3-ZrO2-TiO283300–4005.0[51]
Ni-ZrO2---Carb. Nanotubes10–50200–5001.0[52]
Ni---γ-Al2O366–92250–350----[71]
Ni/Al2O3---3D-copper3–45300–5001.0[72]
Ni---Al2O3, CeO2, CeO2-ZrO260–80200–4501.0[73]
Ni/GDC---Ceramic monolith, Open-cell foam70–52300–6001.0[74]
Ni---Attapulgite60–80200–6001.0[75]
Ni---Al2O3, CeO2, ZrO270–90200–6001.9[76]
NiSm2O3, Pr2O3, MgOCeO255200−5001.0[77]
Ni---CeO2 nanocatalyst842201.0[78]
Ni----CeO2812501.0[79]
NiLaHydrotalcite-Al2O360–80225–4251.0[55]
Ni---Sepiolite, Todorokite70–100250–4501.0[80]
Ni---ZSM-5@MCM-41804001.0[81]
NiLaMgO, Al2O360–80200–4001.0[82]
Ni-Ru---Al2O370–85200–5001.0[60]
Ni---Al2O33040015.8[48]
NiMg, Ca, Sr, BaAl2O340–60200–6001.0[56]
Ni---Al2O3, CeO260–80200–5001.0[83]
Ni---Al2O3-ZrO260–77160–4601.0[57]
Ni-Ru---Al2O340–85250–5501.0[61]
Ni-Ru---MgO-Al2O340–65650–5501.0[84]
NiPt, Ru, RhCeO2, CeZrO4, CeO2/SiO265–70200–4001.0[85]
Ni-Ru CeO2-ZrO250–80200–4501.0[86]
Ni-Ru MgAl2O455–70200–4001.0[87]
NiCeO2, La2O3,
Sm2O3, Y2O3, ZrO2
Al2O375–95200–3005.0[64]
* Atm = 1, indicates atmospheric pressure, in flow process.
Table 3. Comparative performance of different Cu supported catalysts in the carbon dioxide hydrogenation to methanol reaction obtained by using different solid supports and/or different synthesis.
Table 3. Comparative performance of different Cu supported catalysts in the carbon dioxide hydrogenation to methanol reaction obtained by using different solid supports and/or different synthesis.
Catalyst SupportConversion
(%)
SCH3OH
(%)
T
(°C)
P
(Atm)
Ref.
ZnO/Al2O360–9050–80210–25060[109]
ZnO/ZrO250–8065–8522030[117] a
ZnO/ZrO220–6030–90200–3001–40[113] b
Al2O350–7050–65180−3001–360[114] a
ZnO2–945–95220–30030[118]
Al2O3/MgO0–2520–30150–25010[119]
ZrO2/CeO23–1040–82220−26030[120] c
SiO2579190−25030[121]
ZrO2/ZnO30–7030–70190–25010–30[122]
Na-ZSM-5/ZnOx2–1225–100200–30030[123]
CuO/ZrO25–1515–7023010[124]
Al2O3/MgO20–355–35200–40020[125]
Al2O3/ZnO5–355–70200–40020[126]
SiO2/TiIV Surf.4–1849–8523025.0[127]
SiO2/ZnII Surf1–548–8623050.0[128]
ZnO/ZrO2/Mg-Al (LDH)1–750–100200–30030.0[129]
ZnO/MnO/SBA-15 silica4–810018040.0[130]
ZnO9–1365–8024030.0[131]
ZnO/SiO290–10065–10025040.0[132]
ZrO22–730–7035010.0[133]
ZnO/Attapulgite12–187–253206.0[134]
ZnGa/LDH nanosheet17–2030–5027050.0[135]
Sr-Perovskite1–1636–63200–28020–50[136]
CexZryOz5–1645–95200–30030[137]
ZrOx13.178.826045[138] c
ZrO21.0–5.068–7522030[139]
ZnO1.0–25.010–90200–30020[140]
ZnO/Faujasite2.027–35240−26015[141] a,c
ZnO/CeO21.0–3.520–7025030[142] c
ZnO/ZrO2/C-nanofibers8–1478–9218030[143]
ZnO/Al2O310–2833–8524040[144]
ZnO/SiO28–1450–5922030[145]
AlCeO2–2412–95200–28030[146]
AlCeO6–2225–97200–28030[147]
ZnO1–141–60150–3001.0[148]
CeO21–720–90240–30020[149]
Al2O3/ZrO2/ZnO<7.043–5923030[150]
ZnO/ZrO219.65028050[151]
ZnO/ZrO29–1587–9825050[152]
Al2O350-3251.25[153]
a This study mainly deals with the effects of the CO2 hydrogenation reaction mechanism. b The catalysts’ ability to be reused is determined. c Special attention is paid to the existence of strong metal-support interaction effects (SMSI).
Table 4. Influence of the use of different additives on the performance of the carbon dioxide hydrogenation to methanol reaction using different Cu-supported catalysts.
Table 4. Influence of the use of different additives on the performance of the carbon dioxide hydrogenation to methanol reaction using different Cu-supported catalysts.
PromoterCatalyst SupportConversion
(%)
SCH3OH
(%)
T
(°C)
P
(Atm)
Ref.
Pr2O3ZnO80–10075–100200–26030[115]
In2O3ZrO21–660–90210–29010–250[153]
CeO2Al2O316–2359–94220–28040[147]
LaOxSilica SBA-1545–8545–81220–28030[154]
WCeO2138725035[155]
PdCe0.3Zr0.7O215–2590–9525050[156] a
Sm2O3ZrO28–1450–8023010[157]
Al + GaZnO16–189925030[158]
AlZnO1–179925030[159] b
ZnGraphene18–2050–8025015.0[160]
HydrotalciteZnO-Al2O3664–7325015–30[161]
ZnO-ZrO2Hydrotalcite3–635–6525025.0[162]
Zn, GaSiO20.5–5.010–80220–2808.0[163]
PdSiO26.6–3.712–3030041[164]
PdCexZr1-xO213–2010–25250–30030–60[156]
NiCeO2-nanotube2–1875–86220–30020–40[165]
ZnOAl2O310–2050–100160–25010–25[137] a
MgOZnO4–1625–100200–30030[166]
MgO, CaO, SrO, BaO, ZnOAl2O32–910–100200–40020[167]
a This study focuses on the effects of the CO2 hydrogenation reaction mechanism. b The catalysts’ ability to be reused is determined.
Table 5. Comparative performance in the carbon dioxide hydrogenation to methanol reaction, of different CuO supported catalysts, using different solid as supports, different synthesis methods or different additives.
Table 5. Comparative performance in the carbon dioxide hydrogenation to methanol reaction, of different CuO supported catalysts, using different solid as supports, different synthesis methods or different additives.
PromoterCatalyst SupportConversion
(%)
SCH3OH
(%)
T
(°C)
P
(Atm)
Ref.
ZrO25–1515–7023010[124]
ZnO/ZrO2SBA-15 silica10–2520–3525030[168]
ZnO/ZrO2Mg-Al (LDH)1–750–100200–30030.0[129]
In2O3CuO5–1250–90220–2805–30[169]
CuO/ZrO22–1220–7023010.0[170]
CuO/CeO2/TiO21.5–6.528–52190–23530[171]
MoO3/WO3/Cr2O3CuO/ZnO/ZrO218–2040–4824040[172]
CuO/ZnO/Al2O310–16>9925050[173]
AgCuO/ZrO24–825–4527010[174]
CuO/Ce0.4Zr0.6O27–1372–96220–28030[175]
CuO/ZnO387027050[176]
CuO/ZnO/CeO214–2095–982401.0[177] a
Cu/Zn/Ce/TiOx4–725–4527530[178]
CuO/ZnO/TiO2/Zr3–2515–85200–28030[179]
CuO/ZnO/CeO2TiO2 nanotubes10–2025–80220–30030[180]
CuO/ZnO/ZrO29–1740–54300–60030[181]
Graphene oxideCuO/ZnO/ZrO22–2510–76200–28020[182]
CarbonCuO/ZnO8–2418–60230–29030[183]
WO3CuO-ZnO-ZrO25–2042–6424030[184]
ZrO2/Al2O3CuO/ZnO20–2540–95200−26027.6[185]
In2O3, PdCuO/ZnO/Al2O37–1699–10025050[186]
La2O3CuO/ZnO/Al2O31–185–100160–2601.0[187]
SiO2CuO/ZnO/ZrO22–510–70200–28020[188]
CuO/ZnO/ZrO24–1545–8524030[189]
CuO/CeO2/ZrO25–202–8200–26030[190] b
AgCuO/ZrO21–730–7023010[191]
ZeoliteCuO/ZnO/ZrO25–205–1226030[192]
CuO-ZnOAl2O3, SiO22–1446–59250, 270 30, 50[193]
Ce1-xZrxO22–1510–95200–30030[194]
LaxSr1-xCuOPerovskite1–164–55250–30030[195]
ZrO2, MnO2CuO-ZnO/SBA-158–910–2525030[196]
CuO/ZnOOyster Shells1–250–7025030[197]
PdCuO/ZnO/Al2O31–1010–90180–24050[198]
La, Ti or YCuZnIn/MZrOx2–640–8022520[199]
La, Ce, or SmCuZnO/Zn-AlOx255425040[200]
a The reusability of the catalysts is determined. b This study mainly deals with the effects of the CO2 hydrogenation reaction mechanism.
Table 6. A comparative summary of different noble metals and rare earth supported catalysts studied in the carbon dioxide hydrogenation process to produce methanol.
Table 6. A comparative summary of different noble metals and rare earth supported catalysts studied in the carbon dioxide hydrogenation process to produce methanol.
Noble MetalPromoterCatalyst SupportConversion (%)SCH3OH
(%)
T
(°C)
P
(Atm)
Ref.
Au In2O35–1360–100250–30050[203] a
Ir In2O3187030050[204]
PdGaSiO21–58123025[205]
Pd CeO22–184–100200–28010–250[206]
PdAlZnO2–1415–7025030[207]
Pd In2O3310028050[208]
Pt In2O3376330.01.0[209]
Pd In2O3/SBA-15138326050[210]
Ni5Ga3 SiO23–3511–16200–3001.0[211]
Ni Ga2O30.5–110–100160–3005.0[212]
Re TiO21–28215050[213]
Ti MoOx/TiO2807015050[214]
ReOx TiO21898200 [215]
Co SiO22–1410–80260–32020[216]
Ag In2O35–3075–100200–27550[217]
Au ZrO25–940–70140–22030[218]
Au MxOy b5–4510–95200–3501.0[219]
Au In2O3-ZrO22–1565–100200–30050[220]
Au CuO/CeO24–1030200–30030[221]
Au CeO21∓25–452405∓50[222]
Ru In2O31–3070–97200–30050[223]
Au ZrO24–648–7524040[224]
Au ZnO-ZrO24.5–682–9532055[225]
Rh In2O31–1756–100250–30050[226]
Rh In2O3–ZrO21–1865–100250–30050[227]
Pt In2O31–1554–100225–30050[228] a
Pd In2O31–2070–100200–30050[229]
Ni In2O31–1860–100200–30050[230]
Au In2O32–1470–100225–30050[203] a
Rh In2O34–1060–80270–32050[231] a
NiZrO2In2O31–1843–100200–30050[232]
Ni In2O36–1530–8028050[233]
Pd In2O3107229530[234] a
Pd SiO2---64–7120030[235]
PdGa2O3SiO21017–65220–25030[236]
Pd ZnZrOx4–355–90200–40050[237]
Pd CeO22–1040–78200–26050[238]
Pd SiO21–201–28220–2808.0[239]
a Special attention is paid to the existence of strong metal-support interaction effects (SMSI). b MxOy: Al2O3, TiO2, Fe2O3, CeO2, and ZnO.
Table 7. A comparative summary of different bimetallic-supported catalysts studied in the carbon dioxide hydrogenation process to obtain methanol.
Table 7. A comparative summary of different bimetallic-supported catalysts studied in the carbon dioxide hydrogenation process to obtain methanol.
MetalCatalyst SupportConversion (%)SCH3OH
(%)
T
(°C)
P
(Atm)
Ref.
Ni/In/AlSiO21.6–3.81–12210–2901.0[240] a
Ni/InSiO2-SBA-151–171–903005−50[241]
Co/InIn2O3196930050[242]
In/PdSiO22–56130040[243]
Rh/InAl2O31–105–9027045[244] a
Pd/ZnCeO28–1765–98220–27020[245]
Ca/Pd/ZnZrO22–1097–100220–27020–30[246] a
In/RuSiO21–520–85200−24034[247]
Ni/GaSiO2, CeO2, ZrO21–65–30180–2701–30[248] a
Pd/CuSiO21.6–2.818–2730030–50[249]
Pd/CuMxOy b7–1628–3430040[250] a
Pd/CuSiO23–712–4030040[251]
Pd/CuSiO23–612–4030040[252]
Cu/NiGraphene7.8798.722540[253]
Pd/Cu/ZnSiC1–1110–100150–3001.0[254]
Cu/NiMordenite10030–6022030[255]
Ru/MoRu−Mo Phosphide0.5–4.55–75180–22065–72[256]
Rh/Conanospheres1009615024[257]
Pd/Zn/AlZnO, Al2O30.5–4.015–7025030[207]
Ni/SnInZrO21–555–100225–27525[258]
Pd/CuTiO2-MO2 c7–1625–4025040[259]
Ni/GaHydrotalcite2–3.560–100200–30030[72]
Pd/CuCeO22–1724–84190–27030[260] a
Cu/ZnCoord. polymer13–2025–59220–26040[261]
Cu/ZnUiO-66 (Zr) MOF12–2228–54220–30030[262]
Cu/ZnOAl2O35–1164–87220–26030[263] a
Ag/CuMordenite----48–6123030[264]
Cu/ZnUiO-66 (Zr) MOF25–3015–2423050[265]
Cu/PdSiO22–321–4220–36040[266] a
Pd/InUnsupported nanoparticles<3.025–90190–27050[267]
a Special attention is paid to the existence of strong metal support interaction (SMSI), and/or geometric and/or electronic effects. b MxOy: TiO2, ZrO2, CeO2, Al2O3, SiO2. c TiO2-MO2: TiO2-CeO2 and TiO2-ZrO2.
Table 9. Comparative summary of different bifunctional/hybrid catalytic systems for improving the direct conversion of CO2 to DME.
Table 9. Comparative summary of different bifunctional/hybrid catalytic systems for improving the direct conversion of CO2 to DME.
Metal CatalystAcid CatalystConversion
(%)
SCO (%)SCH3OH
(%)
SDME (%)T
(°C)
P (Atm.)Ref.
CZZA aHZSM-525–2820–805–710–70220–28027.6[185]
CuO/ZnO/ZrO2Zeolite2–2015–205–121–3026030[192]
CuO/ZnO/Al2O3SiO2-Al2O35–949–6511–1722–3526030[307]
Cu-BTC MOF bAl2O32–2615–255–5014–9026030[308]
CuO/ZnO/ZrO2Zr(SO4)214–1760–807–2014–2826020[309]
CuZnAlZrCeZSM-513–1959–639–1126–3325030[310]
In2O3HNT c1–50.020–8010–70200–30010–40[311]
CZA/HPW dTiO25–2214–175–997–5925030[306]
CuZnAlSi/Sn------1050–605–980–8528040[312]
CuO/ZnO/ZrO2SAPO-1140–500.010–5050–90250–32510–50[313]
CZA eHZSM-52525–287.065–70220–28021–42[314]
CuO/ZnOHZSM-515–3510–305–8810–80200–26015–20[315]
CuZnOZrO2WOx/Al2O310–2064–698–1715–2830020[316]
Cu/ZnO/MOx fSAPO-345–2050–9019–2425–31200–26010[317]
Cu/ZnO/ZrO2HZSM-51–119–906–185–75200–33030[318]
GaZrOx------1–910–8810–10010–25240–38030[319]
CuO/ZnO/Al2O3SAPO-181–85–83–1585–90250–35020–40[320]
CuO/ZnO/Al2O3MCM-41-TPA g2–723–65 18–5018–25220–25045[321]
Cu/ZnO/ZrO2ZSM58–1115–4924–2638–5824030[322]
nano-Pd/In2O3H-ZSM-56–1140–4517–1936–42280–30030[323]
Gallium nitride 1–2540–8218–420–80300–45020[324]
a CZZA: CuO/ZnO/ZrO2/Al2O3. b Cu-BTC MOF: Cu-1,3,5-benzenetricarboxylate metal–organic framework (Cu-BTC MOF). c HNT: natural clay halloysite nanotubes, and HNT modified with Al-MCM-41 silica arrays. d CZA-HPW: Cu/ZnO/Al2O3-H3PW12O40. e CZA: CuO/ZnO/Al2O3. f MOx: Al2O3, CeO2, or ZrO2. g TPA: tungstophosphoric acid.
Table 10. Comparative summary of different bifunctional/hybrid catalytic systems for the MTO process for improving the direct conversion of CO2 to light olefins.
Table 10. Comparative summary of different bifunctional/hybrid catalytic systems for the MTO process for improving the direct conversion of CO2 to light olefins.
Metal CatalystAcid CatalystConversion (%)SCO (%)SC2-C4 (%)SC5 (%)T
(°C)
P (Atm)Ref.
In2O3HZSM-512–1545–5020–257934030[331]
Cu/CeO2SAPO-344–2030–7530–654–9300–50020[332]
ZnZrOxZeolites a18–24-----1.5–2.82–9325–40010[333]
InCoZn-zeolite beta8.0688530050[334]
In2O3/ZrO2SAPO-3417–2664–7065–822–538030[335]
ZnO/ZrO2SAPO-3442–45 b4–2276–852–337515[336]
ZnGaOx spinelSAPO-347–50-----15–765–740040[337]
In2O3/ZrO2SAPO-3415–21 c-----3–6----40030[338]
In2O3/ZrO2SAPO-3423–252–62–7----40030[339]
In-ZrSAPO-3435-----93----40030[340]
Mn2O3-ZnOSAPO-349–3050–9186–923–1338030[341]
Fe/CoK-Al2O337–4212–166717–2132020[342]
Fe5C2Zeolite d8–561–4912–93 e1–5630010[343]
In2O3SAPO-3418–3518–3716–34----340–40010–25[344]
ZnZrOxSAPO-349–1440–4382–83----38030[345]
In2O3/ZrO2SAPO–3429–3845–9068–853–540010–30[331]
ZnZrOSAPO-3410–15-----80.01–3330–38020[346]
InCeOx/InCrOxSAPO-345–2015–6070–903–7300–35010–35[347]
CuZnZr(CZZ)SAPO-3410–2057–8670–880.5–540020[348]
NiCu/CeO2SAPO-3412–2055–8562–792–4350–45020[349]
ZnO/Y2O3SAPO-346–2875–9790–941–539040[350]
ZrS/Fe2O3@KO2SAPO-3446–4824–2742–5525–3837530[351]
10K13Fe2Co100ZrPolymetallic fibers10–48-----70–80----40030[352]
ZnO/ZrO2MnSAPO-34 f15–21----- g90–990.4–7.638020[353]
GaZrOxSAPO-345–1250–6092–951–3370–41030[354]
CuO/ZnO/Al2O3SAPO-3450–564–1050–56---- h250–45030[355]
In2O3SAPO-34 i27–513–7550–925–2036025[356]
CuO/ZnOkaolin/SAPO-3433–587–1078–81---- j40030[357]
Y2O3/Fe/CoSAPO-347–1831–3575–851–3300–40010–25[358]
FeZnKSAPO-3442–5014–2054–618–25280–36015[359]
FeNaSupports k19–3310–6017–73----32020[360]
a Zeolites and silicoaluminophosphates with different topologies, MOR, FER, MFI, BEA, CHA, and ERI. b CH4 selectivity, 2–9%. c oxygenates (MeOH and DME): 0.0–0.5%. d Containing K, Ce or La. e CH4 Conversion 7–86%. f Polymetallic fibers. g CH4: 2.4–8.6. h CH4: 15–18. i With Fe-Co/K-Al2O3 as composite. j CH4: 11–112. k SiO2, Al2O3, ZrO2 and CNT (multi-walled carbon nanotube).
Table 11. Comparative summary of different catalytic systems for FTS process activity improving the direct conversion of CO2 to light olefins.
Table 11. Comparative summary of different catalytic systems for FTS process activity improving the direct conversion of CO2 to light olefins.
Metal CatalystsAlkali
Metal
SupportConversion (%)SCO (%)SCH4 (%)SC2-C5 (%)T
(°C)
P (Atm)Ref.
Fe---Carbon14–525–493–85–3830025[373]
Co---SAPO-34----64–7424–2865–7022020[374]
Fe3O4/MnNa-----22–3014–3212–3664–883205.0[375]
CoKAl2O315–971–342–332–57200–3501–50[376]
Fe5C2--------41–503–1020–4651–7032030[377]
Fe/CoK-----32–582–108–3662–8230025[378]
Fe/MnK-----38.25.610.422.330010[379]
Co/MnNaSiO245–4718–202.052–54260–27050[380]
Fe/Co (Ru)K-----30–572–167–3054–844502.0[381]
Co3O4/MnO2--------42–482–394–2390–962701.0[382]
Co/Pt---ZSM-510–28----52–10010–48200–5001–30[383]
FeNaZSM-518–2228–3222–4130–5445020[384]
Fe/CKX-ZSM-5 a34–3618–2010–1585–8932020[385]
CuFeO2-------13–1828–321–6040–9530010[386]
Cu/Fe---Al2O335–4223–4228–3851–91300–40030[387]
Fe SMC b8–4516–865–1170–8926010[388]
Ru/Ni(NPs) c---- 2–300–471–1007–761502–8.5[389]
Raney-Fe, Fe----SiO24–1214–275–2222–78220–26520[390]
Fe/Ti dK----30–3538–8523–2572–7532020[391]
FeMn---HZSM-528–4064–68-----58–6928010[392]
RuCl3/Ru-----------0–8514–10017.518050[393]
Co, CoO, Co3O4----SixAlyOz3–350–126–3115–93220–26020[394]
Fe3O4----SiO25–72–557–937–432201.0[395]
Fe3O4/FexCyNa 36–468–1136–6016–5232020[396]
Fe3O4/FeCx Mesop. C15–545–3113–7525–8732030[397]
Co/Ce/La----Al2O31349–521599–10023020[398]
Co@CoOx/Co2C-MnNa 1–621–9245–7029–54230–31040[399]
Fe-/Co----SiO24–2011–1326–4543–70260–28020[400]
FeCo X,(X: La, Mn, Zn)KAl2O365–10030–380–5844–10030010[401]
Co---- C/SiO2 e2–86–1421–3262–702505[402]
Co6/MnOx-----------150–0.7-----0–992008[403]
Fe2O3KAl2O340–4719–3320–3140–5040030[404]
Fe-CoKAl2O337–499–2914–2358–68320–36020–30[405]
Fe-CuK-----24–416–165–1079–88250–34020[406]
X-Fe5C2/ZnONa-----2–2815–3610–1668–89280–37025[407]
Ni MgAl2O46–702–963–98----330–4001.0[408]
FeAlOxNaHZSM-5/SiO229–488–1810–3547–88 f335–40035[409]
Fe-ZnKSAPO43–4814–1815–4036–5732015[359]
Fe-ZnNa----15–3914–3012–4852–8834025[410]
ZnCoxFe2-xO4 SiO224–526–1616–2136.1260–34025[275]
Fe (Cu, Mn, V, Zn, Co)KAl2O329–4010–2015–2265–7434020[411]
a X: K+, Na+, Cu2+, Mn2+, Mg2+, Ce2+, La3+, or Cs2+. b spherical mesoporous carbon: (SMC). c nanoparticles (2–3 nm), in a hydrophobic ionic liquid (IL). d K–Fe–Ti layered metal oxides (LMO). e oxygenates, including alcohols and aldehydes Sel.(%): 2–8. f Selectivity to aromatics: 7–30.
Table 12. Comparative summary of different catalytic systems for Fischer-Tropsch (FTS) improving the direct conversion of the water-gas-shift reaction (WGSR) to light olefins.
Table 12. Comparative summary of different catalytic systems for Fischer-Tropsch (FTS) improving the direct conversion of the water-gas-shift reaction (WGSR) to light olefins.
Metal CatalystsAlkali
Metal
SupportConversion (%)SCO2 (%)SCH4 (%)SC2-C5 (%)T
(°C)
P (Atm)Ref.
α-Fe2O3 SiO2, Al2O318–6525–3616–1981–9428010[415]
Fe-Mn, Cu SiO275–9623–4515–1980–8520020[416]
CoMnAlOx a----SiO25–149–482–2445–85 b26010[417]
Co-Re, Pt-ZSM-5----Al2O35–75---------24–43 c225–25520–30[418]
FeNaZSM-524–8726–4216–4157–8530010[419]
Co, Re----Al2O3, CNT d2–4----42–5644–582101.9[420]
Fe-ZnNaZeolites e47–4488–9511–1675–803601.0[421]
CoO-Co SiO2, TiO2, Al2O324–75--------45–8321020[422]
Fe-CuK 65–901619–3763–8134015[423]
Fe1Zn1.2OxNa 38–9531–3715–1985–8734020[424]
Fe, Fe3C Carbon80–9010–147–988–90250–35034–85[425]
FeKAl2O37–9018–707–812–74300–42020[426]
a Composite oxides. b Oxygenates, including alcohols and aldehydes Sel.(%): 6–14. c Selectivity C10-C20 (%). d γ-alumina, α-alumina and carbon nanotube (CNT). e Zeolites: HY, NaY, ZSM-5, SAPO-34, Hβ, Liβ, Naβ, Kβ, and Rbβ.
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Estevez, R.; Aguado-Deblas, L.; Bautista, F.M.; López-Tenllado, F.J.; Romero, A.A.; Luna, D. A Review on Green Hydrogen Valorization by Heterogeneous Catalytic Hydrogenation of Captured CO2 into Value-Added Products. Catalysts 2022, 12, 1555. https://doi.org/10.3390/catal12121555

AMA Style

Estevez R, Aguado-Deblas L, Bautista FM, López-Tenllado FJ, Romero AA, Luna D. A Review on Green Hydrogen Valorization by Heterogeneous Catalytic Hydrogenation of Captured CO2 into Value-Added Products. Catalysts. 2022; 12(12):1555. https://doi.org/10.3390/catal12121555

Chicago/Turabian Style

Estevez, Rafael, Laura Aguado-Deblas, Felipa M. Bautista, Francisco J. López-Tenllado, Antonio A. Romero, and Diego Luna. 2022. "A Review on Green Hydrogen Valorization by Heterogeneous Catalytic Hydrogenation of Captured CO2 into Value-Added Products" Catalysts 12, no. 12: 1555. https://doi.org/10.3390/catal12121555

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