Sensing, Analytics, and Trust: An Integrated AI-IoT-Blockchain Framework for Cleaner Production
Abstract
1. Introduction
2. Core Technologies and Their Stage-Specific Applications in Cleaner Production
2.1. Source Reduction
2.2. Process Control
2.3. End-of-Pipe Treatment and Recycling
2.4. Full-Chain Traceability
2.5. An Integrated AI-IoT-Blockchain Framework Based on Three Layers
2.6. Cross-Sector Transferability of the Framework
3. Scaling Challenges and Strategic Solutions
3.1. Sensing Layer (IoT)
3.2. Analytics Layer (AI)
3.3. Trust Layer (Blockchain)
3.4. Cross-Layer Challenges and Dynamic Feedback
4. Conclusions and Future Perspectives
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
| AOI | Automated Optical Inspection |
| CORSIA | Carbon Offsetting and Reduction Scheme for International Aviation |
| EC | Electrical Conductivity |
| FFNN | Feedforward Neural Network |
| GPR | Gaussian Process Regression |
| GRU | Gated Recurrent Unit |
| LIME | Local Interpretable Model-Agnostic Explanations |
| LSTM | Long Short-Term Memory |
| MRV | Monitoring, Reporting, and Verification |
| NPK | Nitrogen–Phosphorus–Potassium |
| PBFT | Practical Byzantine Fault Tolerance |
| PoS | Proof-of-Stake |
| RED II | Renewable Energy Directive II |
| SCADA | Supervisory Control and Data Acquisition |
| SHAP | SHapley Additive exPlanations |
| SPC | Statistical Process Control |
| SVR | Support Vector Regression |
| SVM | Support Vector Machine |
| XAI | Explainable Artificial Intelligence |
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| Domain | Sensing Layer | Analytics Layer | Trust Layer | Key Outcome | Evidence Base |
|---|---|---|---|---|---|
| Solid waste [59] | IoT sensors for real-time material monitoring | ResNet-50 CNN for automated sorting | Blockchain ledger for transactions and carbon records | Reduced emissions, energy use, and water contamination | Simulation |
| Aquaculture [14] | IoT-enabled cold-chain monitoring | AI-driven fraud detection | Blockchain-based custody transfer records | Reduced fraud and spoilage | Multi-site deployment/Pilot/Lab validation |
| Agriculture [78] | IoT sensors, UAVs, edge devices for real-time farm data collection | AI (ML/DL) for predictive analytics, disease detection, resource optimization | Blockchain for data security, traceability, and smart contracts | Enhanced productivity, resource efficiency, and supply chain transparency | Multi-site deployment/Pilot/Simulation |
| Energy [77] | IoT sensors for feedstock traceability and process monitoring | AI (Random Forest) for preconsensus anomaly detection | Hybrid PoS-PBFT blockchain for compliance MRV | Low-cost digital MRV for SMEs under RED II and CORSIA | Multi-site deployment/Pilot/Simulation |
| Food [79] | IoT sensors, smart packaging for real-time microbial monitoring | AI (ML/DL) for pathogen detection and risk prediction | Blockchain for immutable safety data records | Enhanced traceability, proactive risk management from reactive to predictive | Lab validation |
| Reference | Scope | Stages Covered | Sectors | Evidence Base |
|---|---|---|---|---|
| [12] | Integrated AI-IoT-blockchain framework for precision environmental management | Process control | Agriculture, smart cities | Multi-site deployment |
| [13] | Integrated AI-IoT-blockchain framework for food authenticity and traceability | Full-chain traceability | Food | Lab validation |
| [14] | Integrated AI-IoT-blockchain framework for aquaculture | Process control, Full-chain traceability | Aquaculture | Multi-site deployment/Pilot/Lab validation |
| [59] | Integrated AI-IoT-blockchain framework for coal gangue recycling | End-of-pipe treatment and recycling | Solid waste management | Simulation |
| [77] | Integrated AI-IoT-blockchain framework for low-cost digital MRV in bioethanol supply chains | Full-chain traceability | Energy | Multi-site deployment/Pilot/Simulation |
| [79] | Integrated AI-IoT-blockchain framework for food microbial analysis and safety | Process control, Full-chain traceability | Food | Lab validation |
| This study | Integrated AI-IoT-blockchain framework for cleaner production; proposes a three-layer architecture mapped onto the full cleaner production chain | Source reduction, Process control, End-of-pipe treatment and recycling, Full-chain traceability | Cross-sector transferability (energy, agriculture, manufacturing, etc.) | Multi-site deployment/Pilot/Simulation/Lab validation |
| Target Industries | Common Characteristics | Technology Applications | Expected Benefits | Evidence Base |
|---|---|---|---|---|
| Energy Production | Real-time operational data; supply-demand balance; multi-party transactions | IoT: Irradiance/wind sensors; grid monitors; smart meters AI: PV/wind forecasting (LSTM); load forecasting; fault diagnosis; storage dispatch Blockchain: Green certificates/carbon credits on-chain; provenance tracking; P2P trading with smart contracts | Wind/solar curtailment reduced; improved forecast accuracy [82] | Multi-site deployment/Pilot |
| Agriculture | Environmental data (soil/weather/pests); precision inputs; long traceability chains | IoT: Soil sensors (moisture/EC/pH/NPK); weather stations; drone/satellite imagery AI: Yield prediction; pest/disease detection (CNN); fertilization/pesticide optimization; irrigation optimization (RL) Blockchain: Seed-to-harvest traceability; certification on-chain; input records; smart contracts | Water and agrochemical consumption reduced; yield prediction accuracy improved; supply chain traceability time shortened [83] | Multi-site deployment/Pilot |
| Manufacturing | Equipment data (vibration/temperature/current); process optimization; multi-tier supply chains | IoT: Vibration/temperature/current sensors; AOI vision; PLC/SCADA AI: Predictive maintenance; quality prediction (SPC); scheduling optimization; yield root-cause analysis Blockchain: Raw material traceability; quality records on-chain per process step; maintenance logs; Digital Product Passport | Equipment reliability and operational efficiency improved [39]. Unplanned downtime reduced through predictive maintenance [40]; faster supply chain traceability | Multi-site deployment/Single case study/Simulation |
| Specific Challenge | Affected Layer(s) | Affected Cleaner Production Stage(s) | Mitigation Strategy | Key References |
|---|---|---|---|---|
| Data quality issues (noise, drift, incompleteness) | Sensing (IoT) | Process control, End-of-pipe | Edge AI data cleaning; ML-based field calibration | [14,86,87,88,89] |
| High deployment and maintenance costs | Sensing (IoT) | All stages | Photonic chip-based sensors; AI-driven cost reductions | [14,84] |
| Model opacity (black-box) eroding operator trust | Analytics (AI) | Source reduction, Process control, End-of-pipe | Explainable AI (SHAP, LIME) | [57,91] |
| Fragmented training data across stakeholders | Analytics (AI) | Source reduction, Process control, Traceability | Federated learning | [92,93] |
| Escalating energy demand of AI infrastructure | Analytics (AI) | Process control | Energy-efficient AI architectures | [82,90] |
| Transparency-privacy trade-off | Trust (Blockchain) | Traceability | Permissioned blockchains; zero-knowledge proofs | [9,64,94,96,97] |
| High PoW energy consumption | Trust (Blockchain) | Traceability | PoS/PBFT hybrid consensus; permissioned architectures | [77,95] |
| Data interoperability gaps across layers | All layers | All stages | Unified frameworks (e.g., Hyperledger); industry standards | [98,99,101,102,103] |
| Scarce interdisciplinary talent | All layers | All stages | Cross-disciplinary training; university-industry partnerships | [14,105] |
| Undeveloped regulatory frameworks | All layers | Traceability | Regulatory sandboxes; multi-stakeholder governance | [69,104,106,107] |
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Share and Cite
Liu, M.; Qiao, Y.; Qiu, S.; Cheng, Z.; Jiang, X. Sensing, Analytics, and Trust: An Integrated AI-IoT-Blockchain Framework for Cleaner Production. Sustainability 2026, 18, 8745. https://doi.org/10.3390/su18178745
Liu M, Qiao Y, Qiu S, Cheng Z, Jiang X. Sensing, Analytics, and Trust: An Integrated AI-IoT-Blockchain Framework for Cleaner Production. Sustainability. 2026; 18(17):8745. https://doi.org/10.3390/su18178745
Chicago/Turabian StyleLiu, Minjie, Yu Qiao, Sitong Qiu, Zihang Cheng, and Xueding Jiang. 2026. "Sensing, Analytics, and Trust: An Integrated AI-IoT-Blockchain Framework for Cleaner Production" Sustainability 18, no. 17: 8745. https://doi.org/10.3390/su18178745
APA StyleLiu, M., Qiao, Y., Qiu, S., Cheng, Z., & Jiang, X. (2026). Sensing, Analytics, and Trust: An Integrated AI-IoT-Blockchain Framework for Cleaner Production. Sustainability, 18(17), 8745. https://doi.org/10.3390/su18178745

