Greening of Inland and Coastal Ships in Europe by Means of Retrofitting: State of the Art and Scenarios
Abstract
:1. Introduction
2. Identification of Greening Trends in Retrofitting
3. Well-to-Tank Modeling of Emissions and Costs
4. Tank-to-Wake Modeling of Emissions and Costs
- All internal combustion engines (ICEs) are assumed to be high-speed engines, as commonly used in inland ships. Smaller coastal ships also often feature engines of comparable characteristics.
- Based on the technical readiness level of the various technologies, it was assumed that electrification meant a fully electric propulsion train powered by lithium nickel manganese cobalt oxide (Li-NMC) batteries.
- H2-FC was assumed to feature 300-bar hydrogen storage and low-temperature proton-exchange membrane (LT-PEM) fuel cells.
- The currently available dual-fuel technologies for methanol feature variable methanol energy fractions. The dual-fuel methanol combustion metrics were based on research performed in [19], where a 65% methanol energy fraction was achieved.
- As a reference technology, marine diesel oil (MDO) or diesel fuels used in inland shipping (standard EN 590 of the European Committee for Standardization, see [20]) were used in combination with a high-speed engine including exhaust after-treatment.
5. Emissions and Costs of Retrofitting of Selected Inland and Coastal Ships
5.1. Electrification of the European Coastal Ferry Fleet
5.2. Electrification of the European Inland Day-Trip and Small Cabin Vessel Fleet
5.3. Retrofit of the European Fleet of Large Inland Dry Cargo Vessels Utilizing Hydrogen in Fuel Cells
5.4. Retrofit of the European Fleet of Offshore Supply Vessels Utilizing Methanol in Internal Combustion Engines
5.5. Evaluation of the Effects of Scaling Up of the Observed Greening Trends
6. Regulatory and Policy Landscape
- Reduce greenhouse gas emissions by 35% compared with 2015 by 2035;
- Reduce pollutant emissions by at least 35% compared with 2015 by 2035;
- Largely eliminate greenhouse gases and other pollutants by 2050 (at least 90% reduction).
7. Conclusions
Supplementary Materials
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
CCNR | Central Commission for the Navigation of the Rhine |
CSRD | Corporate Sustainability Reporting Directive |
EU | European Union |
ETS | Emission Trading System |
FC | Fuel cell |
GFI | Greenhouse gas fuel intensity |
GHG | Greenhouse gas |
GT | Gross tonnage |
GWP | Global warming potential |
ICE | Internal combustion engine |
Li-NMC | Lithium nickel manganese cobalt oxides |
LT-PEM | Low-temperature proton-exchange membrane |
MDO | Marine diesel oil |
MRV | Monitoring, Reporting, and Verification |
OSV | Offshore supply vessel |
SSMS | Sustainable and Smart Mobility Strategy |
TRL | Technology readiness level |
Appendix A
Path | Energy Source | Decentralized Process | Energy Carrier/Mode of Transport | Centralized Process |
---|---|---|---|---|
E1 | Offshore wind | — | Electricity/grid | — |
E2 | Onshore wind | — | Electricity/grid | — |
E3 | Photovoltaics | — | Electricity/grid | — |
H1 | Offshore wind | — | Electricity/grid | Electrolysis |
H2 | Offshore wind | Electrolysis | Hydrogen/vessel | — |
H3 | Offshore wind | Electrolysis | Hydrogen/pipeline | — |
H4 | Onshore wind | — | Electricity/grid | Electrolysis |
H5 | Onshore wind | Electrolysis | Hydrogen/vessel | — |
H6 | Onshore wind | Electrolysis | Hydrogen/pipeline | — |
H7 | Photovoltaics | — | Electricity/grid | Electrolysis |
H8 | Photovoltaics | Electrolysis | Hydrogen/vessel | — |
H9 | Photovoltaics | Electrolysis | Hydrogen/pipeline | — |
M1 | Offshore wind | — | Electricity/grid | Methanol synthesis |
M2 | Offshore wind | Methanol synthesis | Methanol/vessel | — |
M3 | Offshore wind | Methanol synthesis | Methanol/lorry | — |
M4 | Onshore wind | — | Electricity/grid | Methanol synthesis |
M5 | Onshore wind | Methanol synthesis | Methanol/vessel | — |
M6 | Onshore wind | Methanol synthesis | Methanol/lorry | — |
M7 | Photovoltaics | — | Electricity/grid | Methanol synthesis |
M8 | Photovoltaics | Methanol synthesis | Methanol/vessel | — |
Appendix B
Fleet Segment | Costs of New System | Minimum Cost of Energy per Year | Maximum Cost of Energy per Year | Cost of Diesel System | Cost of Diesel per Year |
---|---|---|---|---|---|
[EUR] | [EUR] | [EUR] | [EUR] | [EUR] | |
Coastal ferries (<1000) a | 1,639,900 | 1,546,756 | 1,857,119 | 585,871 | 821,376 |
Coastal ferries (1000–1999) a | 3,758,200 | 3,544,740 | 4,256,007 | 1,342,656 | 1,882,368 |
Coastal ferries (2000–2999) a | 5,639,600 | 5,319,279 | 6,386,616 | 2,014,805 | 2,824,704 |
Inland day-trip and small cabin vessels a | 743,026 | 62,936 | 73,700 | 400,860 | 52,969 |
Inland dry cargo vessels, L ≥ 110 m b | 5,695,557 | 497,657 | 953,393 | 1,398,996 | 332,528 |
OSVs (<2000 GT) c | 3,764,961 | 5,800,261 | 10,185,228 | 2,790,347 | 1,105,328 |
OSVs (<2000 GT) d | 4,576,865 | 4,480,192 | 7,574,726 | 2,790,347 | 1,105,328 |
OSVs (2000–3000 GT) c | 5,010,924 | 7,719,779 | 13,555,891 | 3,713,775 | 1,471,121 |
OSVs (2000–3000 GT) d | 6,091,517 | 5,962,851 | 10,081,479 | 3,713,775 | 1,471,121 |
OSVs (3000–4000 GT) c | 7,029,156 | 10,829,047 | 19,015,748 | 5,209,559 | 2,063,640 |
OSVs (3000–4000 GT) d | 8,544,975 | 8,364,487 | 14,141,959 | 5,209,559 | 2,063,640 |
OSVs (4000–5000 GT) c | 7,860,925 | 12,110,462 | 21,265,907 | 5,826,013 | 2,307,833 |
OSVs (4000–5000 GT) d | 9,556,114 | 9,354,268 | 15,815,396 | 5,826,013 | 2,307,833 |
Fleet Segment | Costs of New System | Minimum Cost of Energy per Year | Maximum Cost of Energy per Year | Cost of Diesel System | Cost of Diesel per Year |
---|---|---|---|---|---|
[EUR] | [EUR] | [EUR] | [EUR] | [EUR] | |
Coastal ferries (<1000) a | 1,547,210 | 1,107,650 | 1,306,682 | 585,871 | 824,456 |
Coastal ferries (1000–1999) a | 3,545,780 | 2,538,428 | 2,994,555 | 1,342,656 | 1,889,427 |
Coastal ferries (2000–2999) a | 5,320,840 | 3,809,196 | 4,493,666 | 2,014,805 | 2,835,297 |
Inland day-trip and small cabin vessels a | 668,724 | 39,604 | 51,856 | 400,860 | 69,267 |
Inland dry cargo vessels, L ≥ 110 m b | 5,142,821 | 310,201 | 633,364 | 1,394,371 | 434,845 |
OSVs (<2000 GT) c | 3,393,235 | 2,776,449 | 6,214,744 | 2,790,347 | 1,109,473 |
OSVs (<2000 GT) d | 4,123,683 | 2,347,695 | 4,774,149 | 2,790,347 | 1,109,473 |
OSVs (2000–3000 GT) c | 4,516,180 | 3,695,277 | 8,271,430 | 3,713,775 | 1,476,638 |
OSVs (2000–3000 GT) d | 5,488,361 | 3,124,633 | 6,354,090 | 3,713,775 | 1,476,638 |
OSVs (3000–4000 GT) c | 6,335,145 | 5,183,610 | 11,602,883 | 5,209,559 | 2,071,378 |
OSVs (3000–4000 GT) d | 7,698,888 | 4,383,130 | 8,913,303 | 5,209,559 | 2,071,378 |
OSVs (4000–5000 GT) c | 7,084,791 | 5,796,994 | 12,975,868 | 5,826,013 | 2,316,487 |
OSVs (4000–5000 GT) d | 8,609,907 | 4,901,792 | 9,968,026 | 5,826,013 | 2,316,487 |
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Energy Source | Main Decentralized Process Step Options | Energy Carrier and Mode of Transport | Main Centralized Process Step Options |
---|---|---|---|
Offshore wind Onshore wind Photovoltaics | Electrolysis (including water treatment) Methanol synthesis (including direct air capture) | Electricity: grid Hydrogen: vessel or pipeline Methanol: vessel or lorry | Electrolysis Methanol synthesis Onshore storage Fueling/charging |
Diesel-ICE | Electrification | H2-FC | CH3OH-ICE | ||
---|---|---|---|---|---|
Specific technology | Diesel-ICE, high speed | Li-NMC battery-electric | H2 300 bar LT-PEM FC | 4-stroke, high speed, single fuel | 4-stroke, high speed, dual fuel |
GWP [gCO2e/kWh] | 584 a 695 b | No emissions | No emissions | Net zero | 263 |
NOx [gNOx/kWh] | 10.48 a 8.13 c 9.63 d | No emissions | No emissions | 1.53 | 1.53 |
PM [gPM10/kWh] | 0.426 a 0.41 c 0.51 d | No emissions | No emissions | 0.04 | 0.04 |
Diesel-ICE | Electrification | H2-FC | CH3OH-ICE | ||
---|---|---|---|---|---|
Specific technology | Diesel-ICE, high speed | Li-NMC battery-electric | H2 300 bar LT-PEM FC | 4-stroke, high speed, single fuel | 4-stroke, high speed, dual fuel |
GWP [gCO2e/kWh] | 584 a 695 b | No emissions | No emissions | Net zero | 263 |
NOx [gNOx/kWh] | 10.48 a 1.8 c 1.8 d | No emissions | No emissions | 1.53 | 1.53 |
PM [gPM10/kWh] | 0.426 a 0.015 c 0.015 d | No emissions | No emissions | 0.04 | 0.04 |
Diesel-ICE | Electrification | H2-FC | CH3OH-ICE | ||
---|---|---|---|---|---|
Specific technology | Diesel-ICE, high speed | Li-NMC battery-electric | H2 300 bar LT-PEM FC | 4-stroke, high speed, single fuel | 4-stroke, high speed, dual fuel |
Efficiency of the propulsion system | 44% a 38% b | 90% | 43% | 38% | 35% |
Energy storage per unit energy stored [EUR/kWh] | 0.11 | 500 | 24 | 0.18 | 0.17 |
Power system per unit of maximum power required [EUR/kW] | 800 | 1300 | 3173 | 1077 | 1313 |
Energy per unit of shaft/auxiliary energy [EUR/kWh] | 0.16 a 0.26 b | 0.30–0.37 | 0.40–0.74 | 0.84–1.47 | 0.66–1.09 |
Diesel-ICE | Electrification | H2-FC | CH3OH-ICE | ||
---|---|---|---|---|---|
Specific technology | Diesel-ICE high speed | Li-NMC battery-electric | H2 300 bar LT-PEM FC | 4-stroke, high speed, single fuel | 4-stroke, high speed, dual fuel |
Efficiency of the propulsion system | 44% a 38% b | 90% | 43% | 38% | 35% |
Energy storage per unit energy stored [EUR/kWh] | 0.11 | 500 | 24 | 0.18 | 0.17 |
Power system per unit of maximum power required [EUR/kW] | 800 | 1170 | 2856 | 969 | 1182 |
Energy per unit of shaft/auxiliary energy [EUR/kWh] | 0.16 a 0.34 b | 0.19–0.25 | 0.24–0.5 | 0.4–0.9 | 0.34–0.69 |
Main Engine Power [kW] | Number of Vessels | Average Main Engine Power [kW] | Annual Energy Demand per Vessel [kWh] |
---|---|---|---|
<1000 | 250 | 713 | 5,133,600 |
1000–1999 | 313 | 1634 | 11,764,800 |
2000–2999 | 151 | 2452 | 17,654,400 |
Emissions | 2020 | 2050 | |||
---|---|---|---|---|---|
Well-to-Wake | Tank-to-Wake | Well-to-Wake | Tank-to-Wake | ||
CO2e | [t] | [187,491; 664,813] | 0 | [93,902; 332,688] | 0 |
NOx | [t] | [399; 905] | 0 | [194; 445] | 0 |
PM | [t] | [133; 399] | 0 | [56; 187] | 0 |
CO2e | [%] | [−88; −97] | −100 | [−94; −98] | −100 |
NOx | [%] | [−99; −100] | −100 | −100 | −100 |
PM | [%] | [−98; −99] | −100 | [−99; −100] | −100 |
Total Cost | 2020 | 2050 | |
---|---|---|---|
TC | [mil. EUR] | [48,426; 57,654] | [35,233; 41,150] |
TC | [%] | [+91; +128] | [+39; +62] |
Main Engine Power [kW] | Number of Vessels | Average Main Engine Power [kW] | Annual Energy Demand per Vessel [kWh] |
---|---|---|---|
100–750 | 2207 | 500 | 203,727 |
Emissions | 2020 | 2050 | |||
---|---|---|---|---|---|
Well-to-Wake | Tank-to-Wake | Well-to-Wake | Tank-to-Wake | ||
CO2e | [t] | [11,057; 39,174] | 0 | [5518; 19,598] | 0 |
NOx | [t] | [22.1; 53] | 0 | [11; 26.5] | 0 |
PM | [t] | [6.6; 22.1] | 0 | [4.4; 11] | 0 |
CO2e | [%] | [−90; −97] | −100 | [−95; −99] | −100 |
NOx | [%] | [−99; −100] | −100 | −100 | −100 |
PM | [%] | [−98; −99] | −100 | −99 | −100 |
Total Cost | 2020 | 2050 | |
---|---|---|---|
TC | [mil. EUR] | [4418; 4893] | [3224; 3765] |
TC | [%] | [+37; +52] | [−18; −4] |
Main Engine Power [kW] | Number of Vessels | Average Main Engine Power [kW] | Annual Energy Demand per Vessel [kWh] |
---|---|---|---|
1118–1617 | 610 | 1742 | 1,278,955 |
Emissions | 2020 | 2050 | |||
---|---|---|---|---|---|
Well-to-Wake | Tank-to-Wake | Well-to-Wake | Tank-to-Wake | ||
CO2e | [t] | [15,366; 90,024] | 0 | [6978; 40,467] | 0 |
NOx | [t] | [48; 145] | 0 | [27; 81] | 0 |
PM | [t] | [142; 315] | 0 | [131; 286] | 0 |
CO2e | [%] | [−87; −98] | −100 | [−93; −99] | −100 |
NOx | [%] | [−99; −100] | −100 | [−99; −100] | −100 |
PM | [%] | [−83; −92] | −100 | [−81; −91] | −100 |
Toatl Cost | 2020 | 2050 | |
---|---|---|---|
TC | [mil. EUR] | [9546; 15,106] | [6992; 10,864] |
TC | [%] | [+94; +208] | [+12; +76] |
Gross Tonnage [GT] | Number of Vessels | Average Main Engine Power [kW] | Annual Energy Demand per Vessel [kWh] |
---|---|---|---|
<2000 | 8 | 3452 | 6,908,301 |
2000–3000 | 8 | 4594 | 9,194,509 |
3000–4000 | 48 | 6444 | 12,897,748 |
4000–5000 | 95 | 7206 | 14,423,956 |
Emissions | 2020 | 2050 | ||||
---|---|---|---|---|---|---|
Well-to-Wake | Tank-to-Wake | Well-to-Wake | Tank-to-Wake | |||
CO2e | Single-fuel engine | [t] | [224,424; 800,938] | 0 | [91,338; 337,319] | 0 |
NOx | [t] | [3567; 4216] | 3243 | [3421; 3831] | 3243 | |
PM | [t] | [1497; 3364] | 87 | [893; 1984] | 87 | |
CO2e | Single-fuel engine | [%] | [−49; −86] | −100 | [−78; −94] | −100 |
NOx | [%] | [−91; −92] | −85 | −92 | −85 | |
PM | [%] | [−33; −70] | −90 | [−61; −82] | −90 | |
CO2e | Dual-fuel engine | [t] | [781,550; 1,357,969] | 557,126 | [648,512; 894,350] | 557,126 |
NOx | [t] | [3567; 4216] | 3243 | [3421; 3831] | 3243 | |
PM | [t] | [1497; 3364] | 87 | [893; 1984] | 87 | |
CO2e | Dual-fuel engine | [%] | [−13; −50] | −55 | [−43; −58] | −55 |
NOx | [%] | [−91; −92] | −86 | −92 | −86 | |
PM | [%] | [−33; −70] | −91 | [−61; −82] | −91 |
Total Cost | 2020 | 2050 | |
---|---|---|---|
TC—single-fuel engine | [mil. EUR] | [36,723; 63,613] | [18,066; 39,151] |
TC—single-fuel engine | [%] | [+381; +733] | [+136; +411] |
TC—dual-fuel engine | [mil. EUR] | [28,877; 47,854] | [15,661; 30,541] |
TC—dual-fuel engine | [%] | [+278; +527] | [+104; +299] |
Fleet Segment | Average TCmin per Vessel [mil. EUR] | Average TCmax per Vessel [mil. EUR] | Average TCmin per Vessel [mil. EUR] | Average TCmax per Vessel [mil. EUR] |
---|---|---|---|---|
2020 | 2020 | 2050 | 2050 | |
Coastal ferries | 67.8 | 80.7 | 49.3 | 57.6 |
Inland day-trip and small cabin vessels | 2.2 | 2.2 | 1.5 | 1.7 |
Inland dry cargo vessels, L ≥ 110 m | 15.6 | 24.7 | 11.5 | 17.8 |
Offshore supply vessels—single-fuel engine | 231 | 400.1 | 113.6 | 246.2 |
Offshore supply vessels—dual-fuel engine | 181.6 | 301 | 98.5 | 192.1 |
Fleet Segment | ΔTCmin per Vessel [mil. EUR] | ΔTCmax per Vessel [mil. EUR] | ΔTCmin per Vessel [mil. EUR] | ΔTCmax per Vessel [mil. EUR] |
---|---|---|---|---|
2020 | 2020 | 2050 | 2050 | |
Coastal ferries | 55.4 | 68.3 | 36.9 | 45.2 |
Inland day-trip and small cabin vessels | 0.5 | 0.8 | −0.3 | −0.08 |
Inland dry cargo vessels, L ≥ 110 m | 7.6 | 16.7 | 1.3 | 7.7 |
Offshore supply vessels—single-fuel engine | 183 | 352.1 | 65.4 | 198.1 |
Offshore supply vessels—dual-fuel engine | 133.6 | 253 | 50.3 | 143.9 |
Fleet Segment | CO2e Abated [mil. t] | CO2e Abated per Vessel [t] | CO2e Abated [mil. t] | CO2e Abated per Vessel [t] |
---|---|---|---|---|
2020 | 2020 | 2050 | 2050 | |
Coastal ferries | [3.889; 4.366] | [5447; 6115] | [4.221; 4.460] | [5912; 6246] |
Inland day-trip and small cabin vessels | [0.276; 0.304] | [125; 138] | [0.295; 0.309] | [134; 140] |
Inland dry cargo vessels, L ≥ 110 m | [0.457; 0.531] | [749; 841] | [0.506; 0.540] | [830; 885] |
Offshore supply vessels—single-fuel engine | [0.462; 1.040] | [2912; 6538] | [0.926; 1.173] | [5828; 7375] |
Offshore supply vessels—dual-fuel engine | [−0.094; 0.482] | [−591; 3034] | [0.370; 0.615] | [2324; 3871] |
Fleet Segment | Minimum CCO2eabated [EUR/t] | Maximum CCO2eabated [EUR/t] | Minimum CCO2eabated [EUR/t] | Maximum CCO2eabated [EUR/t] |
---|---|---|---|---|
2020 | 2020 | 2050 | 2050 | |
Coastal ferries | 5384 | 7412 | 1561 | 3535 |
Inland day-trip and small cabin vessels | 3757 | 5494 | −2431 | −576 |
Inland dry cargo vessels, L ≥ 110 m | 8890 | 19,278 | 1430 | 8745 |
Offshore supply vessels—single-fuel engine | 53,853 | 120,901 | 9657 | 26,858 |
Offshore supply vessels—dual-fuel engine | 51,587 | 605,704 | 13,476 | 37,179 |
Seagoing Ships | Inland Vessels | |||||
---|---|---|---|---|---|---|
2025–2029 | 2030–2034 | 2035–2039 | 2040–2044 | 2045–2049 | 2050 | |
GHG emissions [gCO2e/MJ] | 76.4 | 61.1 | 45.8 | 30.6 | 15.3 | 0.0 |
Emission reduction compared to fossil diesel | −20% | −36% | −52% | −68% | −84% | −100% |
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Bačkalov, I.; Dahlke-Wallat, F.; Frank, E.; Friedhoff, B.; Grasman, A.; Jasa, J.; Kreukniet, N.; Quispel, M.; Thalmann, F. Greening of Inland and Coastal Ships in Europe by Means of Retrofitting: State of the Art and Scenarios. Sustainability 2025, 17, 5154. https://doi.org/10.3390/su17115154
Bačkalov I, Dahlke-Wallat F, Frank E, Friedhoff B, Grasman A, Jasa J, Kreukniet N, Quispel M, Thalmann F. Greening of Inland and Coastal Ships in Europe by Means of Retrofitting: State of the Art and Scenarios. Sustainability. 2025; 17(11):5154. https://doi.org/10.3390/su17115154
Chicago/Turabian StyleBačkalov, Igor, Friederike Dahlke-Wallat, Elimar Frank, Benjamin Friedhoff, Alex Grasman, Justin Jasa, Niels Kreukniet, Martin Quispel, and Florin Thalmann. 2025. "Greening of Inland and Coastal Ships in Europe by Means of Retrofitting: State of the Art and Scenarios" Sustainability 17, no. 11: 5154. https://doi.org/10.3390/su17115154
APA StyleBačkalov, I., Dahlke-Wallat, F., Frank, E., Friedhoff, B., Grasman, A., Jasa, J., Kreukniet, N., Quispel, M., & Thalmann, F. (2025). Greening of Inland and Coastal Ships in Europe by Means of Retrofitting: State of the Art and Scenarios. Sustainability, 17(11), 5154. https://doi.org/10.3390/su17115154