1. Introduction
With rapid advancement and economic development, China has made significant achievements in the transportation industry, attracting global attention. Today, China’s transportation infrastructure has been completed, spreading the transportation network throughout the country. However, pavements experience many environmental issues during service life due to significant seasonal temperature variations and great climate disparities among regions. In particular, the significant temperature differences between day and night, especially in northern China, are more prone to cause pavement shrinkage. When shrinkage stresses exceed the strength of asphalt pavements, cracking may occur. Furthermore, a temperature gradient is formed among different structural layers of the pavement due to the disparity in their thermal expansion coefficients [
1], resulting in different levels of stress and deformation between the structural layers, which eventually cause pavement cracking.
There are many forms of cracks occurring in flexible pavements. The most common ones are top-down transverse cracks and bottom-up reflective cracks, as shown in
Figure 1. In the surface layer, temperature-induced cracks mainly appear as transverse cracks. Once the transverse cracks are formed, they continue to expand downward under the action of temperature, forming top-down cracks and eventually leading to the complete failure of the asphalt pavement [
2]. The crack tip is susceptible to local stress concentration of the base layer under cyclic temperature loads. When the stress exceeds a certain level, the crack passes through the base layer and expands upward, eventually reaching the entire surface layer.
Thermal stress-induced cracking in asphalt pavements has drawn extensive research attention, as it significantly affects pavement durability and structural performance. Lian et al. [
3] highlighted that the stress and strain states of semi-rigid base layers are highly sensitive to ambient temperature and humidity, and prolonged exposure to such variations can lead to cumulative structural damage. Building upon that, Wu et al. [
4] investigated thermal-cracking behavior using semi-circular bending tests and derived key parameters, further examining the combined effects of temperature and other factors on crack growth. Beyond thermal loading, Zha et al. [
5] employed ABAQUS to assess damage in different pavement structures under blast loads, while Chen et al. [
6] developed a thermo-mechanical coupling model validated with experimental data to analyze crack-related distress in bridge deck pavements. At the microscale, Xia et al. [
7] established a three-phase mesoscopic model to explore crack initiation and propagation mechanisms in asphalt concrete.
In the context of reflective cracking, Dave et al. [
8] adopted a viscoelastic modeling approach and demonstrated that base cracks remain stable during temperature rise but propagate during cooling cycles. Similarly, Hossain et al. [
9] utilized the extended finite element method (XFEM) to simulate crack growth under thermal fatigue, and Gallego et al. [
10] designed a laboratory device to evaluate wheel- and temperature-induced reflective cracking, enabling direct measurement of thermal-contraction displacements. Han et al. [
11] performed a two-dimensional temperature-field analysis of pavements with three subgrade types using ABAQUS, offering improved accuracy for pavement damage assessment. Through field experiments at airports, Ji et al. [
12] reported that unloaded cracks predominantly result from moisture loss or temperature fluctuations.
Regarding low-temperature cracking, Cannone et al. [
13] and Braham et al. [
14] conducted comparative evaluations between experimental measurements and numerical simulations under indirect tensile, flexural, and single-edge notched beam tests. Timm et al. [
15] identified through field measurements that crack spacing follows predictable patterns. Xue et al. [
16] evaluated the stress-field distribution in asphalt pavements under varying temperatures by incorporating convective heat transfer, thermal radiation, and thermoviscoelastic deformation theories. The studies by Zheng et al. [
17] and Krishnan et al. [
18] further corroborated that pavement temperature fluctuations significantly alter the physical parameters of asphalt layers. Baek, Kim, Ban et al. [
19] quantitatively assessed cracking at low temperatures by varying pavement geometry and material properties.
Concerning crack geometry and numerical modeling, Huang et al. [
20] developed finite-element models with multiple crack inclinations to analyze orientation-dependent cracking behavior. Wang et al. [
21] combined temperature-field simulation with XFEM to study crack mechanisms and propagation patterns under cyclic thermal loading. Kim [
22] constructed both 2D and 3D pavement finite-element models incorporating a nonlinear constitutive description of asphalt mixtures, revealing that reducing the temperature gradient can effectively retard reflective-crack propagation. Moreover, a series of numerical studies have contributed to the understanding of crack-propagation mechanisms under thermal stresses [
23,
24,
25,
26].
Despite these advances, several research gaps remain:
- (1)
Most existing models focus either on a single crack type (e.g., reflective cracks) or assume idealized temperature conditions, leaving a comparative analysis of different crack-initiation modes—particularly top-down versus bottom-up cracking—under realistic spatiotemporally varying temperature fields largely unexplored.
- (2)
The majority of thermal-crack coupling studies rely on simplified two-dimensional frameworks, which cannot fully capture the interaction between three-dimensional transient temperature fields and existing cracks.
- (3)
Although methods such as XFEM and thermo-mechanical coupling have been introduced, an integrated approach that combines transient heat-transfer theory with fracture mechanics to systematically evaluate the effects of multiple environmental parameters—solar radiation, wind speed, and exposure duration—on crack-propagation rates and modes is still lacking.
To address these limitations, this study investigates the influence of temperature on pavement cracking using two distinct three-dimensional finite-element models developed in ABAQUS 2021, representing top-down and bottom-up crack scenarios. The models are founded on coupled heat-transfer and linear-elastic fracture-mechanics theories, enabling the simulation of transient temperature fields and the subsequent computation of thermal stress intensity factors. By parameterizing key environmental variables--including solar radiation, wind speed, and exposure duration--this work aims to systematically quantify their impacts on crack propagation, thereby providing a more comprehensive framework for assessing thermal-cracking susceptibility in asphalt pavements.
2. Temperature Field Modeling
2.1. Temperature Field Theory
Due to solar radiation, the atmospheric temperature has noticeable differences during day and night and shows diurnal periodic variation characteristics. The influence of the periodic variation in solar radiation on the temperature field of the pavement structure can be approximated by periodically changing boundary conditions [
27]. For semi-rigid base asphalt pavements, many factors affect the temperature field, such as total solar radiation, wind speed, effective sunshine, and exposure duration. In this paper, the boundary conditions of pavements under periodic temperature fields are presented in the following three aspects.
2.1.1. Solar Radiation
The diurnal variation process of solar radiation can be approximately described by Equation (1) [
28].
where
(J/m
2) is the maximum solar radiation at noon,
,
;
(J/m
2) is the daily total solar radiation;
(h) is the number of actual effective sunshine hours;
(rad) is the angular frequency,
.
Since the aforementioned piecewise function (Equation (1)) has discontinuities, it needs to be expanded as a series and converted into a smooth continuous form of the cosine function through the Fourier transform, as given in Equation (2).
where
2.1.2. Air Temperature and Convective Heat Exchange
Like solar radiations, atmospheric temperature also follows a periodic pattern. The lowest temperature of the day occurs at around 5 a.m. and the highest around 2 p.m., indicating that the warming duration (i.e., 9 h) is much shorter than the cooling duration (i.e., 15 h). Therefore, only a single sine function cannot accurately describe the convective exchange of temperature. The condition is more realistic when the double sine function is combined into a new linear expression, as given in Equation (4).
where
is the daily average temperature,
;
is the daily temperature variation,
;
and
are the daily maximum temperature and the daily minimum temperature, respectively;
(rad) is the angular frequency,
;
is the initial phase, generally
.
The heat exchange coefficient
of the heat exchange between the road surface and the atmosphere is mainly related to the wind speed
. The linear correlation of
and
is expressed in Equation (5).
where
is the heat exchange coefficient
;
is the average daily wind speed (m/s).
2.1.3. Effective Radiation of the Pavement
The effective radiation of the pavement is related to air temperature, cloud cover, air humidity, and transparency. Many studies have suggested using the method of changing the heat transfer coefficient of the road surface to correct the air temperature. However, this method has significant limitations. Thus, Equation (6) is used to realize the boundary conditions of the effective ground surface radiation.
where
is the effective ground surface radiation;
is the emissivity of the pavement, 0.81 for asphalt pavement;
is the Stefan-Boltzmann constant,
;
is the road surface temperature;
is the atmospheric temperature;
is the absolute zero,
.
2.2. Thermodynamic Modeling of the Asphalt Pavement
Considering the boundary effect of the model and the actual analysis speed of the software (ABAQUS 2021), a three-dimensional FE model of 6 m × 6 m × 3 m was created in this study. The main structure was divided into three layers, i.e., surface layer, base layer, and soil base. The surface layer was divided into upper, middle, and lower layers, with 4 cm, 6 cm, and 10 cm thicknesses, respectively. The thickness of the base layer is set to 54 cm. A transverse crack, with a length of 4 cm, running through the entire road surface in the middle of the upper layer was placed. Due to the complexity of the actual road environment, the following assumptions were made for developing the FE model.
- (1)
A viscoelastic constitutive model is adopted for the surface layer material, and the linear elastic constitutive model is used for the base layer and soil base.
- (2)
The model is entirely continuous between layers. The temperature and heat flow are continuous, and the model is fully bonded between layers.
- (3)
The heat conduction mode of the model is one-dimensional vertical heat transfer. The solar radiation surface is the upper surface of the asphalt surface layer, and the other surfaces of the model will not be affected by solar radiation.
- (4)
The influence of road self-weight is ignored in the analysis process.
Among them, assumption (1) assumes that the surface layer adopts a viscoelastic constitutive model to better reflect the actual situation, while the base layer adopts a linear elastic constitutive model because its mechanical properties do not change significantly within the temperature variation range, and using linear elasticity can greatly simplify the calculation; assumption (2) is to ensure that the temperature field can seamlessly conduct from the road surface to the base layer; assumption (3) is to reduce the complexity of the model; assumption (4) is to ignore additional factors and focus the analysis on the temperature changes.
After meshing, the FE model has 201,960 elements, and the element type is an eight-node linear heat transfer hexahedral element (D3D8R). The eight-node linear hexahedral element with reduced integration (C3D8R) was used in the subsequent stress analysis. The .odb file obtained from the thermal model analysis was imported into the mechanical model to continue the stress analysis. In the stress analysis, boundary conditions were applied to constrain the model; the bottom surface of the model was completely fixed, and the horizontal displacements of the remaining four sides were also fixed.
2.3. Selecting Thermodynamic Parameters of Asphalt Pavement
The specific thermodynamic parameters between the layers were selected from the results of Gao et al. [
29] and are presented in
Table 1. The temperatures on a particular day in January and July in an eastern city were selected for analysis. It was assumed that the temperature changes within 30 days of the month follow the same pattern as the selected representative temperature. The impact on the asphalt pavement under typical representative temperatures in winter and summer was then observed. The stress variation in the asphalt pavement was analyzed based on the daily total solar radiation Q, sunshine duration c, and average wind speed v change. The temperature data for summer and winter were obtained from the actual temperature reported by the meteorological bureau of a certain city in the eastern part of our country, as shown in
Table 2 and
Table 3.
3. Influence of Temperature Load on Lateral Crack Propagation on Pavement Surface
3.1. Analysis of the Temperature Field Model of Asphalt Pavement
The parameter values listed in
Table 1,
Table 2 and
Table 3 were imported into the model through DFLUX and FILM subroutines, and the temperature changes over 24 h in winter and summer could be obtained. The temperature changes in four moments in winter were selected, as shown in
Figure 2. As can be seen from the graph, the real-time temperature of the road surface is not consistent with the atmospheric temperature at that moment. This is because the heat capacity and heat conduction efficiency of the atmosphere are different from those of the road surface.
It is seen that the trends of temperature change in winter and summer are the same, and they all show an overall trend of first rising and then falling. Nevertheless, the corresponding values at each moment are different. Since the modeling assumption was one-dimensional vertical heat transfer, the temperature within the same horizontal pavement layer was the same. In order to facilitate temperature extraction, the middle position of the crack was taken as the research object in this paper, and the corresponding temperature curves at different depths were plotted, as shown in
Figure 3.
The analysis of the temperature field variation at different depths in winter and summer indicates the following observations.
- (1)
Vertically, the temperature change on the road surface is the most significant, whether in winter or summer. In winter, the maximum temperature difference occurred at the road surface, , , i.e., a difference of . At 38 cm depth, , —the difference being merely . In summer, the maximum temperature difference also appeared at the road surface, , , i.e., the difference is At 38 cm depth, , , i.e., there was merely a difference of . It is, thus, inferred that external temperature conditions significantly impact the asphalt pavement, especially the upper and middle layers; however, the impact on the lower layer is smaller, and there is almost no impact on larger depths.
- (2)
Horizontally, the moments of peak temperature indicate temperature propagation lag, and the moments of peak temperature are not the same at different depths. In winter, the maximum temperature appears at 14 h when the depth is 0 cm. As the depth increases, the moment of maximum temperature moves backward. For example, the maximum temperature appeared at 15 h when the depth was 7 cm, whereas at a depth of 15 cm, it appeared at 17 h. In summer, the maximum temperature also occurred at 14 h when the depth was 0 cm, while the pattern was about the same as in winter.
In summary, the magnitude of temperature change on the surface layer is quite significant, both horizontally and vertically. The transverse crack was located right in the surface layer, so a large temperature stress was generated there, significantly influencing the crack propagation. Most of the analyses were performed on the crack located in the surface layer, as detailed in the following sections.
3.2. Effect of Temperature Stresses on Crack Propagation
After obtaining the temperature field model, it was deemed necessary to introduce the thermal expansion coefficient (Williams–Landel–Ferry (WLF) equation parameters) to analyze the effect of temperature on cracks further. The relevant parameters in this study are adopted from the work of Xu et al. [
30]. Since the thermal expansion coefficients of materials are closely related to temperature in practice, to reflect the actual situation, the thermal expansion coefficients(×10
−5/
) of the surface layer in this paper were set as temperature-dependent parameters and fixed for the base layer and soil base. The specific parameters are listed in
Table 4.
The surface layer of the pavement was modeled with a viscoelastic material. Since the mechanical properties of viscoelastic material exhibit remarkable differences at different temperatures, the generalized Maxwell model was introduced in this paper to characterize the viscoelasticity of the surface layer. In the viscoelasticity setup of ABAQUS, the domain was set as time, and the time was changed to Prony. Asphalt mixtures are generally characterized by the time–temperature equivalence principle and fitted by the WLF equation (lgα
T = −[C
1 (T − T
0)]/[C
2 + (T − T
0)]). In the formula, C
1 and C
2 are material constants. The corresponding parameters related to the Prony series, asphalt pavement, and WLF equation are given in
Table 5,
Table 6, and
Table 7, respectively.
The fracture mechanics theory classifies cracks into three main types: open type (Type I), sliding type (Type II), and tearing type (Type III). The definition of Type I cracks has been stated previously and will not be repeated here. Type II cracks refer to those subjected to shear stress, where the crack edges undergo relative sliding, and the sliding direction is consistent with the shear stress direction. Type III cracks refer to those subjected to shear stress, where the outer layers on both sides of the crack tear each other, and the expansion direction is perpendicular to the shear stress direction. Under the influence of the temperature field, the pavement undergoes a certain degree of shrinkage or expansion with the change in the temperature field. The displacement distribution in the three directions at a typical moment in winter was extracted and plotted separately, as shown in
Figure 4. The left figure shows the displacement distribution in the U1 direction. At this moment, the displacement on the left is negative, while that on the right is positive, and the symmetry of the displacement distribution indicates that the inside of the crack is subjected to considerable longitudinal tensile stress. The middle and right figures show that the displacement field at this moment has not changed significantly, indicating that when the cracks are under a varying temperature field, the transverse cracks in the surface layer of the pavement are mainly subjected to longitudinal tensile stress, whereas the shear stress is almost negligible. Therefore, when studying the stress state of cracks in the following sections, the mode I crack, i.e., the opening mode, is the dominant one, while the impact of mode II and III cracks is small and can be ignored.
Since temperature variations in winter and summer are quite significant, exploring their impact on transverse cracks is necessary to identify the most unfavorable season.
Figure 5 shows the curves of the mode I stress intensity factor extracted at the crack tip as a function of time. It should be noted that in ABAQUS, the stress values at the nodes near the crack tip and the distance values from the crack tip can be output. When multiple points are output, corresponding distribution curves can be fitted. By using the least squares method for fitting and then calculating the partial derivatives, the corresponding KI values can be obtained.
The variation trend for the mode I strength intensity factor for both winter and summer is similar, i.e., increasing first, then decreasing, and finally increasing again. From 0 h to 8 h in both summer and winter, the mode I stress intensity factor K1 is positive, indicating that the crack tends to open under tension. Starting from 8 h, K1 becomes negative and further decreases until 14 h, manifesting compressive shrinkage. From 14 h to 24 h, although the value of the stress intensity factor rises, it is still negative, so the crack still tends to shrink under compression at this stage. From 23 h to 24 h, K1 becomes positive; at this time, the crack continues to show the trend of tensile opening.
The amplitude of change in K1 is large for both winter and summer. However, the overall magnitude of change in winter is larger than in summer. For winter, the positive peak of K1 of value appeared at about 5 h, whereas the negative peak was occurring at around 14 h—the absolute value of the difference between the two was . For summer, the positive peak of K1 also appeared at about 5 h, which was ; however, the corresponding negative peak was occurring at around 14 h, and the absolute difference was .
The stress intensity factor variation in the two seasons shows that the magnitude of change in the mode I stress intensity factor in winter is almost twice that in summer. The positive and negative extreme values in winter are much larger than in summer. Therefore, the stress concentration at the crack tip is more significant in winter, and cracks are more likely to develop. Consequently, the winter temperature variation was used to analyze the crack stress state in the subsequent sections.
4. Effects of Different Parameters on Crack Propagation Under Winter Temperature Load
4.1. Effect of Daily Solar Radiation on Transverse Crack Propagation in the Pavement
Since solar radiation is an essential part of heat conduction, the amount and intensity of solar radiation inevitably affect the propagation rate of transverse cracks in the pavement. In this study, the sunshine duration and wind speed were taken as
and
, respectively, while the total solar radiation was set to
,
,
, and
. The crack propagation in the pavement under the defined solar radiation was explored.
Figure 6 shows the variation trend of the mode I stress intensity factor under different solar radiations and corresponding positive peak values, respectively.
It is observed that the variation trend of the curves of the stress intensity factor is similar at all solar radiation intensities, i.e., it first increases, then decreases, and finally increases. However, the peak stress intensity factor at the tip of the transverse crack varies directly with the increase in the solar radiation intensity. In addition, the change in solar radiation does not significantly impact the stress state of the crack. The crack remains in the tensile opening from 0 h to 8 h and from 23 h to 24 h, and it tends to shrink under compression afterward.
As the total solar radiation changes, the stress intensity factor at the crack tip changes significantly. The positive peak at 5 h and the negative peak at 14 h change considerably. For the positive peaks, the corresponding stress intensity factor values are and for and , respectively. For the negative peak, when , the corresponding stress intensity factor K1 is ; when , the corresponding K1 is . The positive peak values of stress intensity factor Kmax under different solar radiations indicate that the growth of Kmax is nearly 50% as Q increases from 10.6 to 25.6 . Therefore, for the same conditions, the larger the solar radiation, the greater the crack propagation.
4.2. Effect of Sunshine Duration on Transverse Crack Propagation in the Pavement
Since sunshine duration directly affects the solar radiation absorbed by the pavement, studying the effect of solar exposure duration on the transverse crack propagation in the pavement is imperative. In the subsequent analysis, the total solar radiation was fixed as
, while the wind speed was taken as
. Also, the sunshine duration was set to c = 6.4 h, 8.4 h, 10.4 h, and 12.4 h, respectively. Crack propagation in the pavement was then examined under these conditions.
Figure 7 shows the variation in the mode I stress intensity factor and the maximum positive stress intensity factor under different solar exposure durations, respectively.
The variation in transverse cracks on the road surface is similar for all solar exposure durations considered, the only difference being the vertical shifts in curves. When the solar exposure duration is 6.4 h, the time for the crack to remain open under tensile stress exceeds 8 h. The time of crack opening gradually decreases with the increase in solar exposure duration. When the exposure duration is 12.4 h, the crack remains open under tension for less than 8 h, as shown in
Figure 7b.
As the duration of solar exposure changes, the stress intensity factor at the crack tip drastically changes. The positive peak at 5 h and the negative peak at 14 h change significantly. For the positive peak, when c = 6.4 h, the corresponding stress intensity factor K1 is , while when c = 12.4 h, K1 is only . For the negative peak, the corresponding stress intensity factor K1 is and for when c = 6.4 h and c = 12.4 h, respectively. Kmax trend under various sunshine durations shows that as c increases from 6.4 h to 12.4 h, the positive amplitude is almost reduced by half. All other conditions being the same, the longer the duration of solar exposure, the smaller the crack propagation. This is because, as the duration of sunshine exposure increases, the pavement absorbs more heat, and the temperature change is reduced accordingly.
4.3. Effect of Wind Speed on Transverse Crack Propagation in the Pavement
Heat exchange occurs between the road surface and the atmosphere, which is directly related to the heat transfer coefficient of the wearing surface. Since the heat transfer coefficient is linearly related to wind speed, the effect of wind speed on transverse crack propagation must be studied. In this analysis, the total solar radiation was fixed as
, while the solar exposure duration was taken as c = 8.4 h. As the wind speed was the parameter to be studied, it was set to v = 2 m/s, 3 m/s, 4 m/s, and 5 m/s, respectively. The corresponding crack propagation pattern of pavement under the changing wind speeds was obtained.
Figure 8a shows the variation in the mode I stress intensity factor under varying wind speeds, while
Figure 8b depicts the corresponding maximum positive stress intensity factor.
It is seen that with the increase in wind speed, the trend of the mode I stress intensity factor does not vary significantly. Before reaching the positive peaks, the K1 curves for different wind speeds are almost identical, and beyond the positive peak, the smaller the wind speed, the faster the decline in the curve. The time of crack opening does not change much with wind speed. The crack still tends to open from 0 h to 8 h and from 23 h to 24 h.
Although wind speed has a certain impact on stress intensity, it is not considerable compared to the corresponding values for solar radiation intensity and exposure duration. For the positive peak, when v = 2 m/s, the corresponding stress intensity factor K1 is ; while for v = 5 m/s, K1 is . For the negative peak, the corresponding stress intensity factor K1 is and , respectively, for when v = 2 m/s and when v = 5 m/s. Kmax values indicate a decreasing trend with increasing wind speeds. As v increases from 2 m/s to 5 m/s, the decrease is about 20%. Hence, all other conditions being equal, the greater the wind speed, the smaller the crack propagation.