1. Introduction
The early damage, especially the slippage and upheaval of asphalt pavement over cement concrete bridge deck is a serious issue for bridge operations. When the bridge is under an extensive heavy vehicle load, large shear stress is generated inside the bridge deck pavement which caused uncertain shear failure surface; or serious shear damage and diseases are caused because the horizontal shear resistance between the pavement layer and bridge deck is weak [
1]. Among the factors affecting the interlaminar bonding of bridge deck pavement structure, the mixture aggregate characteristic plays a significant role in that [
2]. However, the lack of high-quality aggregates is very common in many areas, the mining of raw aggregate have cost many environmental problems, and the problem has become more and more serious with the acceleration of the infrastructure construction process.
Phosphorous slag (PS) is an industrial by-product produced in the process of phosphorus ore in a high-temperature environment. At present, the global discharge of wasted PS is about 12 to 15 million ton each year. The accumulation of a large amount of PS not only occupies the land but also seriously pollutes the environment [
3]. Therefore, the effective utilization of PS in the asphalt pavement would beneficial the highway construction and the environment from all prospects [
4].
Many pieces of research have been carried out on the engineering application of PS. Allahverdi, et al. [
5] found that PS powder can significantly improve the quality of cement after mechanical activation and chemical catalysis. Zhao, et al. [
6] demonstrated that PS with appropriate cement replacement dosage and specific area could improve the mechanical properties of sleeper concrete under steam curing. Xia, et al. [
7] studied the crack resistance of PS concrete from the aspects of physical properties, hydration heat, shrinkage and creep and found that the crack resistance of PS concrete is approximate to, even to some extent better than, that of fly ash concrete. He, et al. [
8] found that with the increase of granularity of PS additive, there are significant increases in the uniformity of particle sizes, slurry pH, and activity index, and the effects on cement paste are significantly mitigated. Jin [
9] studied the influence of superfine PS as mineral filler on the long-term performance and durability of concrete. The results show that PS can improve the pore structure of concrete which is beneficial to the development of compressive strength and splitting tensile strength of concrete at a late age. Hamideh, et al. [
10] predicted and optimized the compressive strength of PS cement at different ages (3, 7 and 28 days) based on the response surface method.
Qian, et al. [
11] found that PS can be potentially used as an antistripping additive in asphalt mixture because the pH of the slag was alkaline and it was also hydrophobic and stable at high temperature. The viscoelasticity test also showed that PS filler improved the stiffness of asphalt. The mixture performance tests also indicated that PS filler significantly increases the resistance of HMA to rutting and moisture damage. Qian, et al. [
12] further analyzed the influence of surface modified PS powder as a modifier on the mechanism of asphalt and asphalt mixture and found that TM-P modified PS powder can enhance the compatibility with asphalt, which improves the antiaging, rutting resistance and water damage resistance of asphalt mixture. Sheng, et al. [
13] studied the effect of PS powder as mineral filler on the rheological properties of asphalt binder and the properties of asphalt mixture and found that it increased the binder viscosity resulting in enhanced mixture rutting resistance. In order to study the rutting and fatigue damage of asphalt pavement, Bazzaz, et al. [
14,
15] proposed a straightforward procedure to characterize the nonlinear viscoelastic response of asphalt concrete materials.
In addition, there are many pieces of research that have been carried out on asphalt pavement structure of cement concrete bridge deck which provided meaningful guidance on this research. Wang, et al. [
16] have studied the interface shear characteristics between the asphalt pavement structure and the concrete bridge deck pavement and found that the shear strength of SBS modified asphalt pavement over concrete bridge deck is slightly greater than that of crumb rubber modified asphalt pavement. Li, et al. [
17] studied the interlaminar failure modes and mechanisms of rubber powder modified asphalt, SBS modified asphalt and epoxy resin adhesive as waterproof bonding materials and found that the shear strength is greatly affected by the thickness of the waterproof adhesive layer. Liu, et al. [
18] studied the bonding performance of waterproof bonding layer between the concrete bridge deck and asphalt mixture pavement by a lab test, field temperature monitoring and finite element method (FEM). The test results show that the safety factor (strength/stress) decreases significantly with increasing environmental temperatures. Sheng, et al. [
19] established a simplified formula for calculating the extreme temperature (maximum and minimum temperature) stress of bridge deck pavement structures. The results have shown a strong linear correlation between the bridge deck pavement maximum principal stress and the elastic modulus.
He, et al. [
20] proposed typical structural types of cement concrete bridge deck pavement based on waterproof cohesive layer material test and bridge deck pavement composite structure test. Jia [
21] proposed using the interlayer shear test as a method to study the shear performance of the interlayer structure layer of bridge deck pavement. And have proposed design method and design standard of asphalt mixture based on that. Ren, et al. [
22] analyzed the influence of chip-sprinkling interlayer treatment technology on the shear resistance of cement concrete bridge deck asphalt pavement layers, and recommended the optimal chip-sprinkling technique parameters. Xu, et al. [
23] evaluated the improvement effect of aggregate-exposed interface on the stability of bridge deck pavement structure by direct shear test and pull-out test. They found that exposed-aggregate showed better shear performance than other interfacial treatment methods under various positive pressures. Liu, et al. [
24] proposed the environmental simulation bubble test and used MatchID-3D structural deformation analysis system to measure bubble deformation, and studied the deformation characteristics and mechanism of bubbles in bridge deck waterproofing membrane. It found that the test temperature, initial debonding aperture, and water have great influences on the performance of bridge deck pavement. Lee, et al. [
25] have studied the feasibility of reducing early temperature shrinkage crack and dry shrinkage crack of low melting point concrete with shrinkage reducing agent. And confirmed the durability can be increased without affecting other properties by adding a shrinkage reducing agent.
Although there are many pieces of research on the application of PS in HMA, research on the interlaminar shear resistance of cement concrete bridge deck PS asphalt pavement is relatively limited. In this paper, interlaminar shear strength is used as evaluation indexes, and the bonding performance of the interlayer structure is evaluated through the direct shear test with normal pressure. The impact of PS as a substitute for the asphalt mixture aggregate, interface types, normal pressure levels, waterproof bonding layer types, temperature and shear rate on interlaminar bonding shear performance are analyzed.
2. Experimental Plan
2.1. Mixture Design
In this research, “Shell” SBS modified asphalt binder was used in the design of pavement surface layer and an interlaminar bonding layer. The conventional test of asphalt and asphalt mixture was following the procedures of “standard test methods for bitumen and bituminous mixture for highway engineering” (JTG E20-2011) [
26]. The conventional asphalt binder test results are shown in
Table 1, as shown in the table that the asphalt binder satisfied the specification requirement. The asphalt mixture was designed following the steps of “technical specification for construction of highway asphalt pavement” (JTG F40-2017) [
27], the aggregate used was limestone, the filler was limestone mineral powder, the optimum asphalt content was 5.4%, and the pavement mixture gradation was widely-used AC-16C. The gradation curve of the asphalt mixture is shown in
Figure 1 and the design and volumetric parameters of asphalt mixture are shown in
Table 2. In order to evaluate the influence of PS on the shear resistance of asphalt mixture, the fine limestone aggregate of 0.075 mm–4.75 mm was replaced with PS and PS powder for comparative tests.
2.2. Experiment Design
The interlaminar shear resistance of bridge deck pavement specimens was studied by direct shear test under normal pressure. The specimens used were prismatic specimens of 80 mm × 80 mm × 100 mm. The test design and test equipment (Material Testing Systems—MTS 810, USA) are shown in
Figure 2.
Four duplicate specimens were prepared for each test, and the test results were illustrated with the average of four specimens. The test specimens preparation steps were as follows:
(1) Cement concrete test specimens were formed indoor following the construction process with a size of 300 mm × 300 mm × 50 mm. Then, specimens were placed in the standard curing room for curing of 28 days, and the cement concrete panels were prepared with three types of interface: untreated (without any surface treatment), grooved and aggregate-exposed, the sample preparation process of the grooved interface and aggregate-exposed interface were shown below:
(a) Grooved interface. The grooves were notched according to the pavement anti-slide requirements in the technique guidelines for construction of highway cement concrete pavement [
28]. The grooves were notched in a depth of 2–4 mm, in a width of 3–5 mm, and a groove spacing of about 15 mm.
(b) Aggregate-exposed interface. The first step prepares the aggregate-exposed concrete was to spray retarder on the surface of the cement concrete layer after paving, which delayed the setting and hydration of the surface mortar layer but did not affect the normal setting and hydration of the main body. After the main-body concrete reaches a certain strength, the surface laitance was washed out to expose part of coarse aggregate.
After curing, the cement concrete slabs of the three interface types are shown in
Figure 3, which displays as the untreated interface, the grooved interface and the aggregated-exposed interface from left to right.
(2) After the cement concrete slabs were cured, the surface of each type was coated with three different types of interlayer bonding materials separately, which included SBS modified asphalt, SBS modified asphalt mixed with PS micro-powder, and SBS modified asphalt mixed with surfactant (anti-stripping agent). The content of PS micro-powder and anti-stripping agent was 10% and 0.4% of the mass of asphalt, respectively. As the surface area of each type of interface was different, in order to make sure that all surfaces were coated well, the dosage of waterproof cohesive bonding material for untreated, grooved and aggregate-exposed interfaces was 1.0 kg/m2, 1.2 kg/m2 and 1.5 kg/m2 respectively.
(3) Then, put the cement concrete specimen into a 300 mm × 300 mm × 100 mm rutting plate test mold, and poured the mixed asphalt mixture over it and applied the rutting wheel to compact it into the desired compaction level. Finally, the composite specimens were cut into 80 mm × 80 mm × 100 mm small prism specimens. The specimens with different interfacial treatment are shown in
Figure 4.
For the direct shear test, the shear strength corresponding to the peak value of the load-displacement curve is the shear strength of the interface. The calculation method is shown in Equation (1):
In which: τ is the interlaminar interface shear strength (MPa); P is the peak value of shear load in the direct shear test (kN); S is the interfacial area (mm2).
As the surface roughness of cement concrete slabs with three interface types of untreated, grooved and aggregate-exposed was different, the roughness characteristics were evaluated by the texture depth (
TD) index. The
TD was measured by sand spreading method following the field test methods of subgrade and pavement for highway engineering (JTG E60-2008) [
29] which was described below: Firstly, spread the standard sand on the cement slab into a circle, then scrape the surface of the standard sand with a scraper, measure the diameters of the two vertical directions of the circle with a ruler, then brush the standard sand on the cement board with a clean brush to weigh the quality. The
TD of the cement board surface can be calculated by Equation (2). The determination of the
TD of the cement slab is shown in
Figure 5. The
TD measurement results for untreated, grooved and aggregate-exposed interfaces are 0.59 mm, 1.67 mm and 4.43 mm respectively.
In which, V is the sand volume to filling the uneven part under the measuring circle (mm3), d is the diameter of the measuring circle (mm).
2.3. Experimental Schematic
In order to evaluate the impact of PS as a substitute of asphalt mixture aggregate, waterproof and cohesive layer material type, bridge deck interface treatment, normal pressure, test temperature and loading rate on the interlaminar bonding behavior of bridge deck pavement, the following tests were conducted:
- (1)
Impact of PS as a substitute of asphalt mixture aggregate. The asphalt mixture of AC-16C was used to compare the interlaminar bonding of PS as a substitute of asphalt mixture aggregate: one is named as limestone asphalt mixture in which the asphalt mixture aggregate was limestone and filler and the other was named as PS asphalt mixture in which the fine limestone aggregate of 0.075 mm to 4.75 mm and fillers were replaced by PS and PS powder in equal amounts.
- (2)
Impact of waterproof and cohesive layer material type. In order to compare the interlaminar bonding behavior of different bonding layer materials, SBS modified asphalt, SBS modified asphalt mixed with PS micro-powder and SBS modified asphalt mixed with an anti-stripping agent were selected for comparison.
- (3)
Impact of bridge deck interface treatment. In order to analyze the impact of different interface conditions on the shear resistance of interlayer, the bonding characteristics of untreated, grooved, and aggregate-exposed interfaces were evaluated.
- (4)
Impact of normal pressure. In order to study the influence of normal pressure on interlaminar shear strength, the test with normal pressures of 0 MPa, 0.3 MPa, 0.5 MPa and 0.7 MPa were conducted and compared respectively.
- (5)
Impact of temperature. The test temperature has a significant effect on the interlaminar shear strength. In order to obtain the impact of the test temperature on the interlaminar shear strength, five test temperatures of 25 °C, 40 °C, 50 °C, 60 °C and 70 °C were selected to conduct comparison tests.
- (6)
Impact of shear rate. In order to simulate the effect of different driving speeds on the interlaminar shear performance, five different shear loading rates of 1 mm/min, 5 mm/min, 10 mm/min, 20 mm/min and 50 mm/min were selected to conduct comparison tests.