1. Introduction
As conventional hydrocarbon resources progressively deplete, the global energy industry has significantly pivoted toward unconventional resources. Tight oil, as a core component of this portfolio, plays a pivotal role in ensuring global energy security and stabilizing oil price fluctuations [
1,
2]. Over the past two decades, the shale and tight oil revolution in North American regions—such as the Permian, Bakken, and Eagle Ford basins—has verified the efficacy of massive multi-stage hydraulic fracturing in horizontal wells for unlocking productivity in low-permeability reservoirs [
3,
4]. However, the extreme physical properties of tight oil reservoirs, characterized by matrix permeabilities generally lower than 0.1 mD and nanoscale pore throats, cause fluid transport mechanisms to deviate significantly from conventional Darcy’s law [
5]. Recent microscopic fluid studies indicate that within the confinement of nanopores, phase behavior shifts notably, with slippage effects and Knudsen diffusion establishing themselves as the dominant flow mechanisms [
6,
7].
To overcome the extremely high seepage resistance of crude oil in the ultra-low permeability matrix of tight oil reservoirs, the construction of a complex fracture network with “stimulated reservoir volume (SRV)” through hydraulic fracturing engineering has become the core technical means for efficient development of such reservoirs [
8]. Classical theories proposed by Mayerhofer et al. posit that the extent of the SRV directly dictates the Estimated Ultimate Recovery (EUR) of a single well [
9]. Nevertheless, as development matures, conventional volume fracturing faces substantial challenges. On one hand, tight oil wells universally suffer from rapid energy dissipation, with first-year production decline rates exceeding 60% in certain blocks [
10,
11]. On the other hand, the long-term conductivity of fractures is severely affected by stress sensitivity; proppant crushing and embedment often lead to fracture closure, thereby accelerating productivity loss [
12,
13]. Addressing these issues, the academic community has recently shifted focus toward integrating Enhanced Oil Recovery (EOR) with carbon emission reduction strategies. Specifically, CO
2 huff-n-puff technology has been extensively investigated for its ability to supplement formation energy during the injection cycle and reduce crude oil viscosity via molecular diffusion during the soaking period [
14,
15,
16]. The latest molecular dynamics simulations by Luan et al. (2020) reveal that supercritical CO
2 can break through water film barriers and penetrate 3 nm level inorganic nanopores to displace oil adsorbed on silica surfaces—a feat unachievable by traditional water flooding in confined nanoscale spaces [
17]. Furthermore, Tan et al. (2022) confirmed that in the complex natural fracture–vug networks of carbonate reservoirs, while CO
2-EOR can significantly improve the sweep efficiency of crude oil, it is highly prone to gas channeling (early gas breakthrough), which necessitates the precise optimization and control of injection parameters [
18].
Although existing technologies have achieved immense commercial success in North American cratonic basins—where simple geometric fracture placement often suffices—direct replication of these experiences is frequently unfeasible for tight oil reservoirs in complex fault blocks [
19]. Unlike the relatively gentle stratigraphy of North America, many rift basins (such as the target area of this study) are characterized by intense faulting systems and abrupt lithological variations. Research by Zoback and Sone points out that complex local in situ stress fields near faults can cause hydraulic fractures to undergo unanticipated torsion or arrest [
20,
21]. Numerical simulations by Gong et al. (2019) demonstrate that the coupled interaction between bedding planes and natural fractures dominates the propagation path of hydraulic fractures in shale reservoirs, easily inducing deflection, branching and uneven extension of fractures, and resulting in an asymmetrical distribution of the artificial fracture network [
22]. Moreover, Aslam et al. (2024) proposed a novel hybrid physics/data-driven reduced-order model for fractured reservoir simulation, which effectively reduces the computational cost of numerical simulation while improving the convergence and prediction accuracy of history matching for complex fractured reservoirs [
23].
Currently, the efficient guidance of drilling and completion engineering with accurate geological and geomechanical characterization is a core challenge in unconventional oil and gas development. Wang et al. (2023) established a high-precision 3D geomechanical model for deep shale gas reservoirs in the Luzhou block, Sichuan Basin, which provides a solid geological basis for the optimization of well trajectory design, wellbore stability control and fracturing treatment [
24]. Cipolla et al. (2010) demonstrated that integrating microseismic hydraulic fracture monitoring data with fracture propagation simulation and reservoir numerical simulation can effectively improve the accuracy of stimulation optimization and production performance prediction [
25]. While Hou et al. (2021) explored multi-well synergistic CO
2 huff-n-puff modes for formation energy supplementation in fault-block reservoirs with fragmented structures and imperfect injection–production well patterns [
26], they confirmed that the optimized synergistic gas injection mode can effectively suppress gas channeling and improve oil recovery compared with conventional single-well CO
2 huff-n-puff. The complex fault-block reservoirs in the Nanpu Sag of the Bohai Bay Basin are characterized by rapid sedimentary facies changes, widely developed faults, and strong reservoir heterogeneity, which bring great challenges to fine reservoir characterization and efficient development. Li (2023) pointed out that the current development of such reservoirs faces problems such as difficult identification of inter-well sand body distribution, unclear remaining oil distribution, and low water flooding efficiency, and systematically proposed a set of key technologies for fine description of complex fault-block reservoirs to support efficient development [
27].
In light of this, this study aims to establish an efficient development evaluation and optimization framework tailored for complex fault-block tight oil reservoirs. Based on the deep fusion of 3D seismic and well-logging data, this paper first characterizes reservoir architecture and local productivity-controlling factors. Secondly, incorporating geological and engineering observations, a differential fracturing strategy is evaluated using the Reservoir Quality Index (RQI). Finally, the effectiveness of CO2 huff-n-puff is assessed as an energy-supplementation and oil-displacement method using the available core-displacement experiments and field production response. This study attempts to bridge the practical gap between geological modeling and dynamic engineering regulation under complex fault-block geological conditions.
2. Geological Setting and Reservoir Characterization
2.1. Regional Structural and Stratigraphic Framework
Tectonically, the G5 fault block is situated on the northern margin of the Nanpu Sag in the Bohai Bay Basin, China (GL area). This region is profoundly influenced by the tectonic stress field of the Yanshan Fold Belt, presenting a structural pattern characterized by “steep in the north and gentle in the south.” The G5 block represents a rifted zone with complex geological structures; its southern boundary is controlled by the regional large-scale GL Fault, while its northern section abuts the boundary fault of the Nanpu Sag, forming a relatively closed structural unit with a well-developed fault system.
Regarding stratigraphy, the area has developed Paleogene, Neogene, and Quaternary sedimentary sequences from bottom to top. The target interval of this study is the third member of the Paleogene Shahejie Formation (Es
3), specifically the Es
34 sub-member. Based on core data from drilled wells, well logs, and 3D seismic data with a dominant frequency of 21 Hz, a high-precision isochronous stratigraphic framework is established within the study area. The Es
34 sub-member is identified as a key marker bed, exhibiting distinct geophysical response characteristics: well logs display a typical three-level step-like electrical signature, while seismic facies manifest as medium-amplitude, high-frequency, parallel reflections. To demonstrate these geophysical characteristics and the well–seismic response relationship of the target interval, a comprehensive logging and synthetic seismogram profile is presented (see
Figure 1), which clearly shows the correspondence between multi-parameter logging curves and seismic reflection features.
2.2. Sedimentary Facies and Sand Body Architecture
Sedimentary environment analysis indicates that the Es
34 sub-member of the G5 fault block primarily developed a fan-delta front depositional system. The distribution of sand bodies is dually controlled by tectonic paleogeomorphology and sediment provenance, exhibiting significant heterogeneity. The main channel sand bodies extend in a NW–SE ribbon-like pattern, possessing relatively good continuity. Vertically, sand bodies frequently alternate with mudstones, forming a typical “sandwich-style” superposition architecture. To characterize the internal architecture and microfacies distribution of the fan-delta front system, detailed well correlation sections and sedimentary microfacies interpretations are presented (see
Figure 2). These profiles clearly illustrate the lateral variation and vertical stacking relationships of the mouth bar, distributary channel, and overbank deposits, highlighting the strong heterogeneity and facies-controlled reservoir quality differences.
Statistics from drilled wells indicate that the sand-to-gross ratio in the main channel area exceeds 0.6, with the maximum sand thickness reaching 28 m in areas of multi-stage channel superposition. Notably, fault activity exerts pronounced control on sand body deposition. At the structural ridges, regulated by syn-sedimentary fault activities, sand body thickness increases by 40–60% compared to the flanks. This tectonically controlled thickening phenomenon provides the material basis for the formation of high-quality “sweet spot” zones.
2.3. Reservoir Petrology and Physical Properties
Mineral composition analysis reveals that the reservoir lithology in the G5 block is dominated by feldspathic litharenite and lithic arkose. Clastic grains are primarily composed of quartz (45–55%), feldspar (20–30%), and rock fragments (15–25%). The reservoir has undergone strong diagenetic modification, mainly manifesting as mechanical compaction and cementation. Carbonate cement content averages approximately 8%, which significantly reduces primary pore space, rendering the reservoir tight. Although secondary dissolution pores and structural micro-fractures are locally developed, the overall physical properties are poor. The lithological classification based on quartz–feldspar–lithic fragment composition, together with the statistical distributions of porosity and permeability, further highlights the strong heterogeneity of the reservoir (see
Figure 3).
For development evaluation in the G5 fault block, reservoir intervals were divided into three local operational types according to the measured porosity and permeability ranges and their development response within this block (see
Table 1). This grouping is not intended as a universal reservoir-quality classification. Type I intervals are relatively better within the G5 dataset, commonly showing porosity greater than 12% and permeability greater than 1 mD, and are mainly distributed in the center of the main channels. Type II intervals show porosity of 8–12% and permeability of 0.5–1 mD, whereas Type III intervals generally have porosity lower than 8% and permeability lower than 0.5 mD. These categories are used only to describe the internal heterogeneity of the G5 block. In addition to porosity and permeability, effective thickness, sand body continuity, structural position, fracture development, crude-oil properties, and stimulation response also influence the practical development quality of each interval.
The crude oil in the GL area tight oil reservoir is characterized by relatively light density and low viscosity. The reported density at 20 °C ranges from 0.8485 to 0.8646 g/cm3, with an average of 0.854 g/cm3, indicating mainly normal oil. The reported viscosity at 50 °C ranges from 4.51 to 11.82 mPa·s, with an average of 8.949 mPa·s. The freezing point ranges from 30 to 39 °C, with an average of 35.67 °C, and the wax content ranges from 17.34% to 22.63%, with an average of 19.43%.
2.4. Source Rock Characterization and Accumulation Mechanism
The dark mudstones developed in the Es
34 sub-member serve as the primary source rocks in this area. Geochemical analysis indicates generally high Total Organic Carbon (TOC) content, with 68% of samples exhibiting TOC values greater than 2%, classifying them as high-quality source rocks. During the deposition of the late accumulation stage, source rocks reached their peak hydrocarbon expulsion, with expulsion intensity peaking between 65 × 10
4 and 80 × 10
4 t/km
2. The accumulation of tight oil in the G5 block is characterized by “continuous” aggregation, and its enrichment is controlled by the coupling of multiple geological factors, including hydrocarbon generation, fault activity, and source–reservoir configuration, as illustrated in the conceptual geological model (see
Figure 4).
Hydrocarbon Generation Drive: Overpressure generated by hydrocarbon generation in thick, high-quality source rocks provided the primary driving force for initial migration while simultaneously inducing the opening of micro-fractures.
Fault Transport: The long-term development of the fault system effectively regulated migration and accumulation efficiency, connecting deep source rocks with shallow reservoirs.
Source–Reservoir Configuration: Close contact between source rocks and reservoirs (near-source or intra-source) significantly increased the probability of charging. Specifically, the coupling zone of fault systems at structural ridges and thick, high-quality sand bodies is identified as the “sweet spot” area with the highest hydrocarbon enrichment.
4. Optimization Strategies for Efficient Development
4.1. Well Placement and Trajectory Optimization
Given the characteristic narrow, ribbon-like, and discontinuous distribution of main channel sand bodies in the G5 fault block, the traditional directional well development model has proven ineffective in establishing sufficient control over the reservoir (encounter rate was merely ~42%). To address this, a deployment strategy utilizing high-angle and horizontal wells based on precise geosteering was proposed and implemented. The effectiveness of different well types in improving reservoir contact and production performance is demonstrated by the comparative analysis of liquid production, oil production, and water cut (see
Figure 10).
Guided by 3D seismic sand body prediction results, well trajectories were optimized to deploy along the extension direction of main channel sand bodies. By employing high-angle wells (deviation > 45°) or horizontal wells with long horizontal sections (>1000 m), the sand body encounter rate was significantly elevated to over 78%.
In terms of planar deployment, priority was given to positioning wells in areas controlled by Ed
3-period faults at structural ridges, with well spacing optimized to 150–200 m. Here, Ed
3 refers to a local stratigraphic interval in the study area, as cross-referenced to the strati-graphic framework in
Section 2.1. This strategy of “deploying along ridges and penetrating long sand bodies” effectively enhanced the coupling between the well pattern and high-quality reservoirs, ensuring full mobilization of resources in enriched zones.
4.2. Differential Fracturing Stimulation Based on Rqi
Targeting the challenges of strong reservoir heterogeneity and low matrix permeability (<0.5 mD), a differential volume fracturing decision-making system based on the Reservoir Quality Index (RQI) was established to maximize stimulated reservoir volume (SRV) and enhance conductivity.
High-Quality Zones (RQI > 0.5): A “high-intensity + high-displacement” fracturing mode is adopted. The pumping rate is increased to 12 m3/min, fluid volume per well is set to ≥2000 m3, and sand ratio is raised to over 20%. The objective is to utilize high-energy fluids to create deep-penetrating main fractures within high-quality sand bodies, maximizing connectivity.
Low-Quality Zones (RQI < 0.3): A “small-stage multi-cluster + low-viscosity slickwater + temporary plugging diversion” technique is employed. By using low-viscosity (<5 cp) slickwater to control leak-off, combined with temporary plugging agents at a concentration of 8–12% to induce multi-stage diversion, fractures are forced to propagate complexly within the tight matrix. Field implementation indicates that this strategy increased SRV complexity by approximately 40%, extending fracture half-length from 120 m to 185 m.
4.3. CO2 Huff-N-Puff and Energy Management
To address rapid production decline and insufficient formation-energy support during development, CO2 huff-n-puff was evaluated as an energy-supplementation and oil-displacement method. The mechanism considered in this study is based on the physical interaction between CO2 and crude oil, including viscosity reduction, oil swelling, and improved displacement response. The supplied report supports this evaluation through core-displacement experiments and field production monitoring rather than through a complete pressure-balance or carbon-balance assessment.
In the G5 pilot, the CO2 huff-n-puff treatment used a gas injection volume of 5000 m3 per cycle, a soaking period of 15–20 days, and an injection pressure of 25 MPa. These values are reported here as pilot operational parameters rather than universal optimized parameters. Based on available laboratory displacement observations and field-production monitoring, the anonymized Well A core experiment showed a CO2 displacement efficiency of approximately 60–70%, and the anonymized Well B field response showed increased production and reduced decline after CO2 huff-n-puff. A dedicated numerical-simulation or orthogonal-optimization workflow was not included in the current dataset; therefore, the transferability of these parameters to other blocks requires further sensitivity analysis.
4.4. Integrated Geology–Engineering Mode
To overcome uncertainties in the development of complex fault blocks, a collaborative “geology–engineering” integration workflow was constructed. This mode relies on meter-scale-resolution 3D geological models to fuse static geological understanding with dynamic engineering responses in real time.
During the drilling and completion phase, geological models are utilized for pre-drilling prediction to guide fracturing stage design, ensuring that the coincidence rate between fracturing stages and high-quality sand bodies exceeds 92%—a 37% improvement in stimulation efficiency over traditional geometric staging methods. During the execution phase, combined with microseismic monitoring and real-time treatment pressure data, pumping schedules and temporary plugging timing are dynamically adjusted, achieving fracture height control precision of ±3 m. This closed-loop management mode significantly enhances the pertinence of engineering operations and serves as a technical basis for improving development efficiency in the G5 fault block, subject to further block-specific economic validation.
5. Field Application and Discussion
5.1. Case Study: Performance of Optimized Horizontal Wells
To validate the field adaptability of the “deploying along ridges + high-angle/horizontal wells” strategy, the typical well G5-*1 was selected for detailed analysis. Guided by 3D seismic prediction results, this well was deployed within the development zone of main channel sand bodies, with a designed horizontal section length of 1200 m. Drilling results revealed that the horizontal section encountered high-quality main channel sand bodies for a length of 738 m, with Type I high-quality oil layers accounting for 33%, verifying the accuracy of the geological modeling.
Post-commissioning, the well employed an optimized 20-stage segmented volume fracturing technique. Production data indicated that the initial daily oil production reached a peak, and the stable production period was successfully extended to 18 months, with cumulative oil production exceeding 2.1 × 104 t. Compared to adjacent well groups developed using directional wells, the Estimated Ultimate Recovery (EUR) of well G5-*1 increased by approximately 40%, significantly demonstrating the contribution of trajectory optimization to enhancing single-well productivity.
5.2. Evaluation of Differential Fracturing Effectiveness
Addressing vertical reservoir heterogeneity, a differential fracturing test based on the Reservoir Quality Index (RQI) was conducted on well G5-*8. According to log interpretation results, “high-intensity fracturing” targeting Type I layers and “multi-stage temporary plugging diversion fracturing” targeting Type II/III layers were implemented in different reservoir intervals. Microseismic monitoring demonstrated that the fracture half-length increased from the conventional 120 m to approximately 185 m after stimulation, resulting in a substantial expansion of the stimulated reservoir volume (SRV).
The effectiveness of the differential fracturing treatment was further confirmed by the production performance and decline curve characteristics of well G5-*8 (
Figure 11). Following fracturing, the initial daily oil production increased from 7.2 t/d, which is typical of adjacent mature wells, to 14.5 t/d, representing an increase of approximately 100%. After 12 months of production, the cumulative oil production reached 1.25 × 10
4 t. As illustrated in
Figure 11, the post-fracturing production profile exhibits a clear enhancement in cumulative oil recovery together with a relatively stable decline trend. Decline Curve Analysis (DCA) further indicates that the first-year production decline rate remained within a reasonable range, suggesting that the differential fracturing strategy effectively improved reservoir conductivity and enhanced the mobilization of difficult-to-recover reserves.
5.3. Analysis of CO2 for Implementation
As a field case for CO2 huff-n-puff, the response of anonymized Well B was evaluated using production-decline behavior. The supplied report indicates that the early small-interval fracturing response of this well was weak, production improved after perforation supplementation, and a relatively large decline occurred later. After CO2 huff-n-puff was applied to the earlier fractured interval, production increased, the decline degree decreased, and the stable production level improved. Based on the supplied report, CO2 huff-n-puff reduced the decline degree by approximately 30%, indicating that CO2 provided effective energy supplementation and improved the development response to a certain extent.
Laboratory displacement evidence further supports the oil-displacement potential of CO2 in the GL tight oil reservoir. The anonymized Well A core experiment compared CO2 gas displacement with water flooding under different pressure gradients and showed that CO2 displacement efficiency could reach approximately 60–70%.
5.4. Discussion on Applicability and Challenges
Although the integrated technical countermeasures described above have significantly improved development performance in the G5 fault block, certain challenges remain in broader application.
First, techno-economic considerations have been clarified using only the available G5-specific development evidence. In the G5 block, the high-angle well design at an inclination of approximately 60° is estimated to double the drainage area and initial single-well production, fracturing in anonymized Well D increased EUR by approximately 40% relative to natural production, and CO2 huff-n-puff in anonymized Well B reduced the decline degree by approximately 30%. Based on the decline behavior and initial production of anonymized Well E, the combined high-angle well, fine fracturing, and CO2 energy-supplementation strategy is predicted to achieve a 15-year EUR of approximately 1.9 × 104 t. These G5-specific production-response indicators support a technical basis for improved development efficiency in the G5 fault block. However, a complete G5-specific NPV, payback-period, break-even oil price, or cost-sensitivity analysis remains beyond the current dataset, and no field-specific economic conclusion is drawn here.
Second, technological limitations remain. Although CO2 huff-n-puff can supplement formation energy and improve displacement response, its sweep efficiency in strongly heterogeneous reservoirs is constrained by fracture channeling. Rapid gas breakthrough along high-conductivity fractures not only reduces displacement efficiency but may also trigger wellbore issues such as wax deposition.
In this study, CO2 huff-n-puff is evaluated primarily as a reservoir energy-supplementation and oil-displacement method. The current dataset does not include a verified CO2 supply-chain description, produced-gas CO2 recycling or disposal scheme, regulatory carbon-accounting boundary, or net CO2 balance. Therefore, the present results are not presented as a complete CCUS or carbon-reduction assessment. Future work needs to quantify the CO2 source, transportation and injection losses; produced CO2 handling; retained CO2 volume; and the applicable accounting framework.
Finally, geological uncertainty remains. Although the integrated geology–engineering mode has improved prediction accuracy, sweet spot identification under the resolution limits of current seismic data still entails non-uniqueness for complex fault zones or micro-structures, potentially leading to occasional failures in well placement.
Future research should focus on the development of low-cost fracturing materials, improvements in CO2 channeling prevention processes, block-specific techno-economic evaluation, CO2 supply-chain and carbon-balance accounting, and the application of higher-precision geophysical technologies to further evaluate the transferability of the integrated strategy.