Towards Medium-Temperature Hydrogen Fuel Cells with Glassy Proton-Conductive Membranes—Part I: Fundamentals and Single-Anion Matrices
Abstract
1. Introduction
2. Definition of the Addressed Problem
2.1. Intermediate Temperature Operation: Why 120–200 °C?
2.2. Reference Point: PAFCs as Mature Intermediate-Temperature Technology
2.3. Case Studies and System-Level Value Proposition
2.4. Gap and Positioning vs. Prior Reviews
2.5. Screening Framework and Differences Between Part 1 and Part 2
3. Polyphosphate-Based Systems
3.1. Polyphosphoric Acids as Reference Systems (Composition and Glass Formation)
3.2. Charge-Carrier Identification and Water-Related Species in Phosphate Glasses
3.3. Modifier Effects in Melt-Derived Phosphate Glasses (Ba/Mg/Zn and Related Systems)
3.4. Multicomponent and Composite Phosphate Electrolytes: Routes to Enhanced σ
3.5. Mechanistic Constraints and Structure–Transport Correlations Across Phosphate Systems
3.6. Phosphate-Based Glasses: Mechanism, Constraints, and Screening Implications
- (i)
- Composition and modifiers (e.g., the type and fraction of modifier oxides, cation substitutions, and the overall “loosening” of the network) together with processing history (which determines what species and structural motifs survive drying and heat treatment) set the degree of network depolymerization. This depolymerization governs how many and what kind of acidic/proton-bearing sites are formed and remain stable in the glass (e.g., the population and local environments of P-OH groups and how strongly protons are bound).
- (ii)
- The same network state also controls the formation and persistence of a continuous hydrogen-bond network (between proton-bearing groups and, when present, water), as well as water accessibility and retention (i.e., whether water is structurally retained/bound or more weakly held and easily lost under gradients). These factors jointly determine the dominant transport regime: either predominantly Grotthuss-type hopping along a hydrogen-bond network anchored by proton-bearing groups or carrier-assisted (vehicle-type) transport that depends more strongly on mobile water/acid-associated species in connected porosity and near-surface regions.
- (iii)
- In addition to that, the synthesis methodology plays a decisive role in defining the microstructural features governing proton transport, extending well beyond simple compositional effects. In particular, studies on sol–gel-derived phosphate-based glasses have demonstrated that preparation conditions directly influence the retention of hydroxyl groups and molecular water, which are critical for the formation of hydrogen-bonded networks and local free-volume characteristics. The presence and distribution of these species modify the local proton environment, facilitating proton accommodation and altering the connectivity of potential transport pathways. Consequently, macroscopic proton conductivity should be regarded as a structure-sensitive property controlled by synthesis-dependent organization at the atomic and nanometric scales rather than solely by nominal proton concentration or hydration level. This interpretation is consistent with observations that chemically similar systems prepared via different routes may exhibit markedly different transport characteristics.
- (iv)
- Finally, only at this point does a meaningful interpretation of σ(T,RH) become possible, because both the magnitude of conductivity and its humidity/temperature dependence follow from the transport regime and the underlying hydration state. Finally, the same chain extends to application-relevant constraints: if conductivity relies on mobile acid/water species or surface-enriched phases, the system becomes more vulnerable to hydration drift, thermal/humidity cycling sensitivity, and acid migration/leaching, which can degrade not only the bulk electrolyte but also the electrode/electrolyte interface (e.g., through increasing contact resistance and chemical incompatibility over time).
4. Polysilicate-Based Systems
4.1. Silica Network Chemistry and Silanol Condensation
4.2. Acid-Site Engineering in Silica Electrolytes
4.3. Hydration States in Sol–Gel Silica: Porosity, Heat Treatment, and σ(RH,T)
4.4. Bulk Silicate Glasses Under Controlled Water Content: NBO Effects and Stability Limits
4.5. Thin-Film Aluminosilicates: Thickness Scaling and Percolation Transport
4.6. Transport-Regime Crossover: Anhydrous vs. Hydrated Silica and Pore Size Thresholds
4.7. Dielectric Fingerprints and Relaxation Processes in Silica Gels
4.8. Silicate-Based Glasses: Transport Regimes, Trade-Offs, and Screening Implications
5. Conclusions
5.1. Cross-Comparison of Phosphate vs. Silicate Glasses
5.2. Further Possibilities
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
| DMFC | direct methanol fuel cell |
| ICE | internal combustion engine |
| MTBF | mean time between failure |
| PAFC | phosphoric acid fuel cell |
| PEMFC | proton-exchange membrane fuel cell |
| SOFC | solid oxide fuel cell |
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| Electrolyte Class | Typical σ (S·cm−1) | Temperature Window | Humidity Sensitivity | Key Limitations/Notes |
|---|---|---|---|---|
| PFSA (Nafion-class) | 10−2–10−1 (humid) | <100 °C | High | Dehydration above 100 °C; cost; humidification needs |
| PBI (acid-doped HT-PEM) | 10−3–10−1 | 120–200 °C | Low | Acid management; durability trade-offs |
| PAFC (liquid H3PO4) | 10−2–10−1 | 150–220 °C | Low | Electrolyte management; corrosion; system complexity |
| Glassy phosphate/silicate | 10−6–10−2 | 120–200 °C | Medium–high | Porosity/hydration control; aging; durability benchmarks scarce |
| Metric | What It Captures | Minimum Reporting | Typical Gap in the Literature | Use in Part II |
|---|---|---|---|---|
| σ(T,RH) | Transport performance | σ at ≥2 temperatures + humidity condition | Single-point σ without RH context | Benchmarking improvements from composites/hybrids |
| Ea | Mechanism proxy | Arrhenius fit range stated | Mixed regimes; inconsistent fit windows | Compare mechanistic shifts via interfaces |
| Water retention/−OH | Hydration stability at 120–200 °C | TGA/DSC or qualitative bound/free water statement | No hydration quantification | Targeted retention via mixed networks/porosity control |
| Chemical stability | Hydrolysis, leaching, acid migration | Soak/cycling test + composition check | Short tests or absent | Interfacial stabilization strategies |
| Mechanical/thermal cycling | Cracking, sealing, CTE mismatch | Flexural/indentation or cycling survival | Rarely reported | Composite reinforcement/lamination routes |
| Device metric | Practical relevance | Current density or power density at stated T/RH | Often missing | Primary comparative endpoint |
| System/Composition | Synthesis Route | Porosity/BET | Hydration/RH | σ(T) and Ea | Stability/Aging Notes | Ref. |
|---|---|---|---|---|---|---|
| Phosphoric acid–water binary system | Liquid mixture | N/A | Water-content controlled by composition (RH not applicable as a primary control variable) | Conductivity characterized vs. composition/temperature; Ea not reported here | Serves as physicochemical baseline; device-level durability not applicable | [73] |
| Mg(PO3)2 glass after proton implantation | Melt quenching followed by proton ion-beam implantation (120 kV; high fluence) | Not reported | Not an RH study; conductivity linked to implanted species and retained molecular water | σ increased up to ~5 × 10−4 S·cm−1 from ≤10−11 S·cm−1; Ea not reported | Enhancement attributed to coexistence of P-OH and molecular water; durability/cycling not reported | [76] |
| Ba phosphate glass, partial Ba→Mg substitution (family introduction) | Glass composition tuning | Not reported | not reported | Proton conductivity reported; Ea not reported | Not discussed | [77] |
| Ba-Mg phosphate glass with ZnO addition | Ternary glass via compositional modification | Not reported | not reported | σ increases ~10−5→~10−3 S·cm−1 at 250 °C; transport number ~1; H2/O2 FC test power density ~0.4 mW·cm−2 at 250 °C; Ea not reported | Demonstrates protonic transport but still far from practical FC performance; durability not reported | [78] |
| Same ternary Ba–Zn phosphate glass family (detailed σ/Ea behavior) | Glass study of compositional substitution effects | Not reported | not reported | Ea reported as unchanged upon BaO→ZnO substitution up to 40% total mixed oxide content (numeric Ea not quoted here) | Not discussed | [79] |
| Zn phosphate glass from H3PO4–ZnO melt | Melt at ~900 °C (H3PO4–ZnO) | Not reported | Temperature-dependent equilibrium with water vapor; surface wetting increases σ; water uptake hindered by conductive surface layer | σ values for bulk not quoted here; formation of ortho-/pyrophosphoric acids upon water uptake at 140 °C; Ea not reported | Potential long-term issue suggested: acid migration outside membrane under operating conditions | [93] |
| V2O5–P2O5 binary glass (water binding regimes) | Glass | Not reported | Water binding: reversible physical around ~100 °C; irreversible chemisorption at ~150 °C | Proton conductivity attributed to chemisorbed water regime | Highlights distinct hydration states; durability not reported | [81] |
| (V2O5–P2O5) glass + TiO2 ceramic composite | Inorganic glass–ceramic composite | Not reported | Not reported | Two distinguishable conductivity mechanisms attributed to two phases | Not discussed | [82] |
| TiO2 as mesoporous proton-transport-capable filler | Filler property report | Mesoporous internal structure noted | Not reported | Not reported | Not applicable as a standalone electrolyte in this section | [83] |
| Multicomponent glass (36HO1/2–4NbO5/2–2BaO–4LaO3/2–4GeO2–1BO3/2–49PO5/2), hot-pressed thin layers | High-temperature pressing into thin layers | Not reported | Not reported | σ reaches ~10−3 S·cm−1 at 300 °C; Ea not reported; ohmic losses reduced by ~order of magnitude vs. unprocessed | Processing-driven improvement; long-term durability not reported | [84] |
| BaO–La2O3–Al2O3–P2O5 multicomponent glass | Glass | Not reported | “Wet state”; explicit RH not reported; claim of operation without additional humidification | σ ~10−3 S·cm−1 at 250 °C and up to ~10−2 S·cm−1 at 200 °C; Ea not reported | Claimed applicability in FC temperature window; durability/cycling not reported | [85] |
| WO3–35NaO1/2–8NbO5/2–5LaO3/2–51PO5/2 glass, Na+→H+ electrochemical exchange | Melt-quench Na+ form + electrochemical ion exchange (Sn/Pd electrodes, H2 atmosphere, 5 V bias, 2–30 h) | Not reported | Not reported | At 150 °C: 2 × 10−7→6 × 10−6 S·cm−1 (Na→H); at 250 °C: 10−5→5 × 10−4 S·cm−1; Ea not reported | Demonstrates controllable proton introduction; durability not reported | [86] |
| Glass–ceramic composite: Ca(PO3)2 glass matrix + La(PO3)3 dispersed phase | Glass–ceramic composite preparation | Not reported | Humidified air | σ up to 1.52 × 10−5 S·cm−1 at 550 °C; Ea not reported | Protonic nature inferred from P-OH after humidification; durability not reported | [87] |
| Sr-doped La-based phosphate system (polyphosphate phase attribution) | Solid-state ceramic system | Not reported | Not reported | σ up to ~10−4 S·cm−1 at 700 °C; Ea not reported | Higher σ attributed to doped LaP3O9-type polyphosphate presence; durability not reported | [88] |
| P2O5 matrix + TiO2 dispersoid (HSO3−-grafted), sol–gel composite with 3D channels | Sol–gel; precursor-dependent (PCl3 vs. H3PO4); optional TiO2 surface grafting | Well-ordered mesoporous structure evidenced by SAXS/TEM (BET/pore size not quoted here) | 80% RH at 140 °C explicitly | At 140 °C/80% RH: 0.11 S·cm−1 (PCl3 route, non-grafted) and 0.20 S·cm−1 (H3PO4 route, non-grafted); after HSO3− grafting: stable 0.79 S·cm−1; Ea not reported | “Stable” σ at fixed T/RH stated; cycling/leaching/drift not reported | [90] |
| KH2PO4–Al2O3–P2O5 system (basic additive depolymerizes polyphosphate backbone) | Glass/phosphate network modification study | Not reported | Not reported | Optimal 0.1 mol Al2O3: σ ~7 × 10−6 S·cm−1 at ambient; Ea not reported | Structural change (Al-O-P vs. P-O-P) noted; durability not reported | [91] |
| Zirconium phosphate-based system (ambient high σ claim; non-hygroscopic) | Not specified here | Not reported | Claimed non-hygroscopic yet contains immobilized molecular water | σ up to ~10−2 S·cm−1 at ambient; Ea not reported | Claimed stability in atmospheric air; detailed durability metrics not given here | [92] |
| Zirconium phosphate base + silicotungstic filler composite | Composite | Not reported | Not reported | Similar σ magnitude (~10−2 S·cm−1) reported; Ea not reported | Not discussed | [94] |
| System/Composition | Synthesis Route | Porosity/BET | Hydration/RH | σ(T) and Ea | Stability/Aging Notes | Ref. |
|---|---|---|---|---|---|---|
| Orthosilicic acid/oligomer | Non-aqueous selective synthesis | n/a | n/a | n/a | n/a | [107] |
| Vitreous silica | n/a | n/a | n/a | n/a | n/a | [108] |
| Phosphate glasses doped with SiO2 | Melt-derived glass study | not reported | not reported | not reported | not reported | [109] |
| Polysilicic acid-derived networks via hydrolysis of organosilicon precursors | Hydrolysis/condensation of organosilicon precursors | not reported | silanol-rich network implied | not reported | not reported | [110] |
| Sulfonic acid-functionalized silica membrane (–SO3H sites) | Sol–gel from alkoxysilanes + thiol -> oxidation to -SO3H | not reported | not reported | σmax = 3.71 mS·cm−1; Ea not reported | low methanol permeability; DMFC-oriented | [111] |
| Acid-doped silica gel in PVA composite matrix (HClO4/H2SO4/H3PO4) | Silica gel + polymer composite + acid doping | not reported | not reported | σ ≈ 10−5–10−2 S·cm−1 (acid/loading-dependent); Ea not reported | EDLC context; durability not emphasized | [112] |
| Porous silica glass (TEOS sol–gel; formamide porosity control) | Sol–gel (TEOS), controlled hydrolysis; formamide induced porosity; xerogel drying ~1 week | SSA decreases 960 > 690 m2·g−1 after 400–800 °C | water vapor-pressure dependence; example p(H2O) 0.6 -> 0.9 atm | σRT 2.5 × 100−4→4 × 10−4 S·cm−1 for p(H2O) 0.6→0.9 atm; at 100 °C up to 5 × 10−4 S·cm−1; Ea not reported | heating 60–140 °C decreases σ; condensation Si-O-Si and water expulsion | [113] |
| Water-cooperative proton conduction in silica glasses (FT-IR deconvolution) | Heat treatment + rehydration experiments | not reported | physically vs. chemically adsorbed water distinguished; partial reversibility on rehydration | after preheat to 600 °C: σ ~10−13–10−11 S·cm−1; Ea ~150 kJ·mol−1 | partially irreversible loss of σ after strong heat treatment | [114] |
| Hydrous CaAl2Si2O8–CaMgSi2O6 glasses (oxygen-joined; water-bearing aluminosilicates) | High T (1523–1723 K) under high pressure (200 MPa) | not reported | water up to ~3 wt.% | σ at 685 K: 4 × 10−10–3 × 10−6 S·cm−1; Ea not reported | σ correlates with water content; values low for applications | [115] |
| Mesoporous GaPO4–SiO2 sol–gel glass (structural/NMR) | Sol–gel mesoporous | not reported | not reported | no σ/no electrochemical tests | limitation: lack of conductivity data | [116] |
| Hydrous BaSi2O5 glass (barium disilicate-based) | Glass | not reported | bonded -OH + molecular water (NIR) | σ not reported | σ drops above 523 K due to -OH→H2O conversion and out-diffusion | [117] |
| Aluminosilicate acid thin films (Brønsted + Lewis sites) | Thin film | not reported | humidity-dependent; becomes humidity-independent above ~300 °C | numeric σ not provided | σ persistent up to 500 °C; mixed-carrier mechanism | [118] |
| Gas-tight nanomembranes of silica-based double oxides | Nanomembrane fabrication | not reported | not reported | not reported | referenced as a fabrication/scaling motif | [119] |
| First-principles proton conduction in PCFC electrolytes | Computational | n/a | n/a | n/a | background | [120] |
| Proton mobility in amorphous SiO2 | Computational/defect context | n/a | n/a | n/a | background | [121] |
| Water/amorphous silica interface: H-bond lifetimes and proton transport (MD) | Simulation | n/a | interfacial water | n/a | background | [122] |
| Proton conduction/injection in solids | Review | n/a | n/a | n/a | background | [123] |
| Proton diffusion in pores of silicate sol–gel glasses | Sol–gel porous glass (conceptual) | pore diffusion context | pore water | n/a | background | [124] |
| Quadratic σ vs. proton concentration in melt-quenched glasses (anhydrous) | Melt-quenched; anhydrous condition emphasized | poreless; anhydrous | anhydrous vs. humidified contrast | σ ∝ [H+]2 | humidification can raise σ by 3–4 orders | [125] |
| Pore size effect in sol–gel porous silica glasses | Sol–gel porous silica | avg pore diameter 2–25 nm; threshold ~15 nm; optimum ~4 nm; ~2 nm depletes conduction | pore water; bound vs. free depends on pore size | σ attributed to water in pores; numeric σ/Ea not quoted here | percolation/filled pores; too small pores bind water too strongly | [126] |
| Nanopore-controlled silica glasses (Nogami; hydration lowers Ea) | Silica from alkoxides; nanopore-controlled; hydration tuned by water content | nanopore-controlled (no BET numbers quoted here) | controlled by product [H+]·[H2O]; hydration triggers regime change | Ea drops ~100→~10 kJ·mol−1 (dry→hydrated); separate dataset: σ 2 × 10−13–4 × 10−12 S·cm−1 (120–310 °C after pre-anneal), Ea 62–130 kJ·mol−1 for 0.4–1.6 wt.% water | explicit hopping→liquid-like transition; pre-anneal governs retained water | [127] |
| Dielectric properties/relaxation in fast sol–gel glasses | Sol–gel; prep temperature impacts gel kinetics | fractal/porosity factors from dielectric spectra | HCl residues and pore interactions emphasized | conductivity/relaxation depend on prep temperature | two relaxation processes identified; microstructure-sensitive | [128] |
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Siekierski, M.S.; Kowalczyk, J.; Majewska, K.; Mroczkowska-Szerszeń, M.; Kłos, M.; Piasecki, A.; Pizoń, A.; Piekarski, W.; Kiryk, K. Towards Medium-Temperature Hydrogen Fuel Cells with Glassy Proton-Conductive Membranes—Part I: Fundamentals and Single-Anion Matrices. Energies 2026, 19, 2253. https://doi.org/10.3390/en19102253
Siekierski MS, Kowalczyk J, Majewska K, Mroczkowska-Szerszeń M, Kłos M, Piasecki A, Pizoń A, Piekarski W, Kiryk K. Towards Medium-Temperature Hydrogen Fuel Cells with Glassy Proton-Conductive Membranes—Part I: Fundamentals and Single-Anion Matrices. Energies. 2026; 19(10):2253. https://doi.org/10.3390/en19102253
Chicago/Turabian StyleSiekierski, Maciej Stanisław, Jacek Kowalczyk, Karolina Majewska, Maja Mroczkowska-Szerszeń, Mariusz Kłos, Aleksander Piasecki, Aleksander Pizoń, Wiktor Piekarski, and Karol Kiryk. 2026. "Towards Medium-Temperature Hydrogen Fuel Cells with Glassy Proton-Conductive Membranes—Part I: Fundamentals and Single-Anion Matrices" Energies 19, no. 10: 2253. https://doi.org/10.3390/en19102253
APA StyleSiekierski, M. S., Kowalczyk, J., Majewska, K., Mroczkowska-Szerszeń, M., Kłos, M., Piasecki, A., Pizoń, A., Piekarski, W., & Kiryk, K. (2026). Towards Medium-Temperature Hydrogen Fuel Cells with Glassy Proton-Conductive Membranes—Part I: Fundamentals and Single-Anion Matrices. Energies, 19(10), 2253. https://doi.org/10.3390/en19102253

