Search Results (15)

This study explores the use of alkaline earth metal carboxylates as sustainable alternatives to conventional ammonium-based lixiviants for the eco-friendly extraction of weathered crust elution-deposited rare earth ores. We investigated the impact of lixiviant concentration, pH, and leaching temperature on the extraction efficiency of rare earths and aluminum, utilizing magnesium acetate and calcium acetate alongside traditional ammonium salts. The results showed that a leaching rate exceeding 91% for rare earths was achieved, while aluminum leaching remained under 30% at 298 K, pH 6.5–7.0, and 0.20 mol/L concentration of carboxylates. Notably, magnesium acetate was particularly effective in extracting medium and heavy rare earths at lower concentrations. A double electric layer model was used to clarify the leaching mechanism, indicating that zeta potential and double electric layer thickness were significantly affected by the concentration and pH of the leaching agents. Overall, this method presents an efficient approach for low-impurity extraction, offering valuable insights for sustainable mineral resource development. Full article

This paper investigates the rare earth (RE) leaching process of weathered crust leached rare earth ores (WCE-DREOs) with different ore particle sizes. Ore particles were categorized into seven distinct size ranges: −0.106 mm, +0.106 mm to −0.15 mm, +0.15 mm to −0.25 mm, +0.25 mm to −0.85 mm and +0.85 mm. The study examined the correlation between the thickness of the electrical double layer (EDL) and the RE content, as well as the swelling ratio of clay minerals. The findings demonstrated that the order of RE content with respect to varying particle sizes was as follows: ${\mathrm{C}}_{-0.106}>{\mathrm{C}}_{+0.106~-0.15}>{\mathrm{C}}_{+0.15~-0.25}>{\mathrm{C}}_{+0.25~-0.85}>{\mathrm{C}}_{+0.85}$ (C represents RE content). The RE content of full particle size was found to be 7.93 mg/g, with the particle size −0.106 mm exhibiting the highest RE content of 2.02 mg/g. In the fitting of the relationship between the RE content and the thickness of the EDL, it was observed that the particle size −0.106 mm exhibited a consistent correlation with the Logistic function $\mathrm{y}=2.03-0.43/(1+{\left(1.49\mathrm{x}\right)}^{172.39})$. In the study of the swelling performance of the WCE-DREOs, the order of the swelling ratio of ore samples in different particle sizes was ${\delta }_{-0.106}>{\delta }_{+0.106~-0.15}>{\delta }_{+0.15~-0.25}>{\delta }_{+0.25~-0.85}>{\delta }_{+0.85}$($\mathsf{\delta }$ represents the swelling ratio), and the swelling ratio was 3.34%, 2.92%, 2.33%, 1.55% and 0.01%, respectively. In the fitting of the relationship between the swelling ratio of clay minerals and the thickness of the EDL, it was observed that a particle size of −0.106 mm corresponded to the exponential function $\mathrm{y}=3.65-99.89·\exp \left(-\mathrm{x}/0.12\right)$. The results of the study provide useful assistance in the mining of the WCE-DREOs. Full article

Due to the restrictions of strong acids in some regions, the reuse process of rare earth (RE) precipitation mother liquor is difficult to carry out. To achieve the straightforward and efficient reuse of precipitation mother liquor in such areas, the potential for directly reusing this liquor for rare earth (RE) leaching was explored. The results showed that when the RE concentration in the leachate ranged from 0.1 to 1.5 g/dm³ and the RE precipitation rate exceeded 96%, the residual total carbonate content in precipitation mother liquor was less than 0.01 mol/L, and the solution pH was 7–8. Furthermore, when the total carbonate content in leaching liquor was lower than 0.01 mol/L, the presence of carbonate had a minimal impact on the RE leaching efficiency, which was observed to exceed 93%. Additionally, the process of mother liquor leaching was analyzed using dynamic models and chromatography tray theory. It was found that the leaching results were well fitted with the shrinking core model, and the apparent activation energy of RE was 5.77 kJ/mol, indicating that the reaction was controlled by diffusion, and the reaction order was 0.672 for RE. This confirms that a total carbonate content below 0.01 mol/L in the precipitation mother liquor can be directly used for the RE leaching process. Full article

A large amount of ammonium salt leaching agent will remain in the leaching site of weathered crust elution-deposited rare earth ore (WREOs). The release of residual ammonium (RA) will seriously affect the water system ecology of the mining area, and it is urgent to control it. In this paper, column eluting was used to simulate the eluting process of RA in rare earth (RE) ore tailings, and the effects of calcium chloride concentration, eluting temperature, liquid-solid ratio, eluent pH and eluent flow rate on the eluting process of RA in rare earth ore tailings were discussed. It was found that calcium chloride could effectively elute the RA from ore tailings. Eluting agent pH almost had no effect on the eluting process of RA in the pH range of 4–6, and a greater impact on it at pH 8. The flow rate could effectively enhance the elution efficiency. The optimum conditions were calcium ion concentration of 0.1 mol/L, liquid-solid ratio of 2:1, pH 4–6, flow rate of 0.6 mL/min and elution at room temperature. At this time, the elution efficiency of RA was 91.85%. The eluting process of RA in ore tailings was controlled by the inner particle diffusing according to the kinetic analysis. The reaction order was 0.368, and the activation energy of the reaction is 12.450 kJ/mol. This will provide a theoretical basis and technical support for the efficient eluting process of residual ammonium in the leaching site of WREOs. Full article

Ammonium sulfate is typically employed as a leaching agent in the in situ leaching of weathered crust elution-deposited rare earth ore. However, it is associated with challenges such as low efficiency in mass transfer for rare earth (RE) leaching, high usage of the leaching agent, and prolonged leaching duration. To address the issues mentioned above, the surfactant cetyltrimethyl ammonium bromide (CTAB) was compounded with 2% ammonium sulfate to form a leaching agent in this paper. The effects of CTAB concentration, temperature, pH, and leaching agent flow rate on the rare earth (RE) and aluminum (Al) leaching mass transfer process from RE ore were investigated using chromatographic plate theory. The results revealed that CTAB addition improved the RE mass transfer process while moderately inhibiting the Al mass transfer efficiency. Increasing the temperature and pH of the leaching solution led to higher theoretical plate numbers for RE and Al leaching, lowered theoretical plate height (HETP), and enhanced leaching mass transfer efficiency. However, under high temperature and alkaline conditions, the mass transfer efficiency begins to decrease, indicating that high temperature and alkaline conditions are not conducive to the synergistic enhancement of RE and Al leaching by CTAB. Considering that clay minerals have good pH buffering properties, adjusting the pH of the leaching solution during rare earth ore leaching operations was deemed unnecessary. The optimal mass transfer conditions for leaching RE and Al were identified as 2% ammonium sulfate concentration, 0.00103 mol/L CTAB concentration, pH range of 5.2–5.5 for the leaching solution, 0.6 mL/min leaching solution flow rate, and room temperature. The rare earth leaching mass transfer effect could be enhanced during summer operations. Full article

Weathered crust elution-deposited rare earth ores (WREOs) are significant strategic mineral resources. In industry, in situ leaching technology is usually applied with ammonium chloride and ammonium sulfate as the leaching solution. However, the slow seepage velocity of the leaching solution and low rare earth leaching efficiency still need to be improved. Ammonium formate can effectively improve the WREO leaching process. In order to further explore the effects of ammonium formate on the ammonium salt leaching process for WREOs, ammonium chloride and ammonium sulfate compounded with ammonium formate were used as leaching agents to determine their effects on leaching efficiency, seepage velocity and swelling. The results show that in the presence of ammonium formate, the rare earth leaching efficiencies with ammonium chloride and ammonium sulfate are both slightly increased, the seepage velocity of ammonium chloride and ammonium sulfate is increased by 1.67 × 10⁻⁴ cm·s⁻¹ and 1.18 × 10⁻⁴ cm·s⁻¹, and the swelling percentage falls by 0.14% and 0.37%, respectively. The thickness of the adsorbed water layer and thermogravimetric and XRD results confirm that ammonium formate can inhibit surface hydration and thus improve the WREO leaching process. Full article

In situ leaching of weathered crust elution-deposited rare earth ore usually uses ammonium sulfate as the leaching agent, which poses challenges such as low mass transfer efficiency, high consumption of the leaching agent and long leaching periods. In order to intensify the leaching process of rare earth elements and reduce the impurity of leaching accompanying rare earth, ammonium sulfate and ammonium formate were mixed as a novel compound leaching agent to treat weathered crust elution-deposited rare earth ore. The effects of ammonium formate concentration, liquid/solid ratio, leaching agent pH and leaching temperature on the leaching process of rare earth (RE) and aluminum (Al) were investigated and evaluated using the chromatographic plate theory. Results showed that ammonium formate could effectively enhance the mass transfer efficiency of rare earth and significantly inhibit the mass transfer efficiency of aluminum. Leaching agent pH has a greater impact on the mass transfer efficiency of aluminum. A higher leaching temperature could enhance the mass transfer efficiency of rare earth and aluminum by providing a driving force to overcome the resistance of diffusion. The optimum conditions for leaching rare earth and aluminum are 0.1 mol/L ammonium sulfate compounded with 0.032 mol/L ammonium formate, pH 4–8 of the leaching agent, 0.8:1 liquid:solid (mL/g) ratio and room temperature. Under this condition, the mass transfer efficiency of rare earth was improved, and the mass transfer efficiency of aluminum was significantly inhibited. Full article

Weathered crust elution-deposited rare earth ores are key strategic resources and the main source of medium and heavy rare earths. This paper summarizes the development of leaching technology of rare earth ores, compares the advantages and disadvantages of the three generations of leaching technology, and introduces the improved heap leaching technology and the new technology of the leaching–extraction integration and enhanced leaching, focusing on the leaching of weathered crust elution-deposited rare earth ores. In this paper, the development of the leaching agents is expounded, and the research status and the development trend of the composite ammonium salt leaching agent, impurity inhibition leaching agent, swelling inhibition leaching agent, and seepage-promotion leaching agent are also introduced. And this paper summarizes the leaching mechanism and the development direction of leaching agents. Moreover, the future key research direction of weathered crust elution-deposited rare earth ores is proposed, which is green, efficient, safe development and utilization. Full article

In the process of the in situ leaching of weathered crust elution-deposited rare earth ores (WCE-DREOs), there are many problems in the conventional leaching agent, such as a slow leaching rate, low leaching yield and long leaching period. In order to solve the above problems, 2.0 wt% ammonium sulfate was mixed with hydroxypropyl methyl cellulose (HPMC). The effects of the HPMC concentration, temperature, pH and flow rate on the leaching kinetics of rare earth (RE) and aluminum (Al) were investigated. The results showed that when the concentration of HPMC was 0.05 wt%, the leaching equilibrium time of RE and Al was about 60% shorter than that of single ammonium sulfate. With an increase in the leaching temperature, the leaching equilibrium time of RE and Al decreased, and the apparent activation energy of RE and Al was 23.13 kJ/mol and 17.31 kJ/mol, respectively. The leaching process was in line with the internal diffusion kinetic control model. When the pH of the leaching agent was 4.02~8.01, the leaching yield of RE and Al was basically the same, but the leaching yield of Al was greatly increased at pH 2.0 due to a large amount of adsorbed hydroxy-Al in the RE ore eluded. The leaching yield reached the maximum when the flow rate was 0.7 mL/min. The leaching time and the leaching cost of RE can be saved by the composite leaching agent. The results provide theoretical guidance for the development and industrial application of the new composite leaching agent. Full article

In order to reveal the influence of ammonium salts on the rare earth leaching process of weathered crust elution-deposited rare earth ores, ammonium acetate, ammonium chloride, and ammonium sulfate were used as leaching agents. The effects of the leaching agent on the rare earth leaching efficiency and the expansion, dissolution, and transformation behavior of clay minerals in the rare earth leaching process were studied. The results showed that rare earth leaching efficiency followed the order ammonium acetate > ammonium chloride > ammonium sulfate, with values of 90.60%, 85.96%, and 84.12%, respectively. The swelling ratio of clay mineral followed the order ammonium acetate < ammonium chloride < ammonium sulfate; the clay mineral swelling ratio was 2.09% when ammonium acetate was the leaching agent. Thermogravimetric analysis showed that the interlayer water content was the lowest when ammonium acetate was used as the leaching agent. Under the conditions of different leaching agents, the clay mineral contents changed from illite and halloysite to smectite and kaolinite. When ammonium acetate was used as the leaching agent, the relative conversion of illite was 1.49%, and that of smectite was only 0.17%. SEM analysis showed that the clay minerals expanded and dissolved obviously when ammonium chloride and ammonium sulfate were used as the leaching agents. Meanwhile, the clay mineral layered structure was relatively complete when ammonium acetate was used as the leaching agent. Therefore, when ammonium acetate was used as the leaching agent, it had the least effect on the swelling, dissolution, and transformation of clay minerals. This can provide a theoretical basis for the safe production of weathered crust elution-deposited rare earth ore, and for the screening of green and efficient leaching agents. Full article

To reveal the regularity of variation in the rare earth occurrence states of weathered crust elution-deposited rare earth ores, ore samples from different weathering crust layers were obtained by performing the sequential extraction procedure. The order of rare earth contents firmly obeyed the following sequence: the weathered layer > humic layer > partly weathered layer. The occurrence states of rare earth elements were mainly the ion exchange state, carbonate bound state, iron–manganese oxide state, organic binding state and residual state. The proportions of rare earth elements found in the rare earth ion exchange state of the weathered layer, humic layer and partly weathered layer were 78.55%, 73.53% and 53.88%, respectively. The light rare earth elements (LREEs) found in the rare earth ion exchange state were enriched in the upper part of the weathering crust, while the heavy rare earth elements (HREEs) were enriched in the lower part. There were also obvious negative anomalies in the content of cerium in the ion exchange state. The content of rare earth elements found in the carbonate bound state was small, and the rare earth partition pattern was basically consistent with that of the ion exchange state, which had little effect on the differentiation of the rare earth elements. The iron–manganese oxide state was mainly enriched with cerium, and the content of cerium increased with the depth of the weathering crust. The iron–manganese oxide state was the main factor causing the phenomenon of the anomaly in the cerium content. Meanwhile, the iron oxides in the iron–manganese oxide state were mainly hematite and goethite. The organic binding state mainly beneficiated yttrium and cerium by complexation and certain adsorption. The content of elements found in the rare earth residual state was related to the degree of weathering and reflected the release sequence of rare earth elements in the mineralization process. Clarifying the rare earth occurrence states is conducive to better revealing the metallogenic regularity of weathered crust elution-deposited rare earth ores. In addition, the results can provide a valuable reference for expanding the available rare earth resources and the efficient comprehensive utilization of rare earth ore. Full article

The effect of biodegradable chelating agents on the recovery of rare earth elements (REE) from clay minerals via ion-exchange leaching was investigated, with the aim of proposing a cost-effective, enhanced procedure that is environmentally benign and allows high REE recovery while reducing/eliminating ammonium sulfate usage. A processing route employing a lixiviant system consisting of simulated sea water (equivalent to about 0.5 mol/L NaCl) in conjunction with chelating agents was also explored, in order to offer a process alternative for situations with restricted access to fresh water (either due to remote location or to lower the operating costs). Screening criteria for the selection of chelating agents were established and experiments were conducted to assess the efficiency of selected reagents in terms of REE recovery. The results were compared to extraction levels obtained during conventional ion-exchange leaching procedures with ammonium sulfate and simulated sea water only. It was found that stoichiometric addition of N,N′-ethylenediaminedisuccinic acid (EDDS) and nitrilotriacetic acid-trisodium form (NTA-Na₃) resulted in 10–20% increased REE extraction when compared to lixiviant only, while achieving moderate Al co-desorption and maintaining neutral pH values in the final solution. Full article

As an environmentally compliant hydrometallurgical process, in situ leaching is extensively used by the mining industry to recover rare earth from weathered crust elution-deposited rare earth ore. In the in situ leaching system, the pore structure plays a dominant role in the permeability of the rare earth orebody and is one of the most important factors that influence the leaching performance. To study the pore structure characteristics of the rare earth ore, an undisturbed ore sample was scanned using X-ray micro-computed tomography. Based on the image processing techniques, visualization of the pore structure was realized and several parameters of 2D and 3D pore structures, such as porosity, pore volume, length, width, aspect ratio, and orientation, were obtained and statistically analyzed. The ball-and-stick model of large pore clusters was built by the maximal ball algorithm, and some of their detailed characteristics were obtained. The results indicate that the pore structure of weathered crust elution-deposited rare earth ore exhibits a multi-scale and strong heterogeneity characteristic. The distribution characteristics of pores between the vertical direction and the horizontal direction are obviously different. The small pores are more prevalent in number, but they make only a small contribution to the total pore volume. In addition, the orientation of the pores is anisotropic in both vertical and horizontal directions. Furthermore, the ball-and-stick model reveals that large pore clusters are composed of several interconnected void spaces, and most of them are small and irregular. Full article

Due to the special properties of the ammonium salts, ammonium acetate and ammonium citrate were used to explore the best leaching conditions of rare earth with compound ammonium carboxylate. This paper explored the influence of the molar ratio, ammonium concentration, experimental temperature, and pH of the compound leaching agents on the leaching efficiency of rare earth and aluminum, and it analyzed the leaching process based on the leaching kinetics, which provides a new method for leaching rare earth from the weathered crust elution-deposited rare earth ore. The results showed that under the conditions where the molar ratio of ammonium acetate and ammonium citrate was 7:3 and the ammonium concentration was 0.15 mol/L, the leaching efficiency of rare earth was the highest when the pH of leaching agent was 4.0 and the experimental temperature was 313 K. Meanwhile, when CH₃COONH₄ and (NH₄)₃Cit were used to leach rare earth ore, the leaching reaction kinetics equation of rare earth and aluminum were obtained. In the temperature range of 283–323 K, the apparent activation energy of rare earth was 14.89 kJ/mol and that of aluminum was 19.17 kJ/mol. The reaction order of rare earth was 0.98 and that of aluminum was 0.79. The results were in accordance with the shrinking core model and indicate that the concentration of the leaching agent had a greater influence on rare earth than aluminum. This process can reduce the use of ammonium salt, and it is of great significance to extract rare earth elements from weathered crust elution-deposited rare earth ore and improve the utilization rate of resources. Full article

Montmorillonite, the major clay mineral in the tailings of weathered crust elution-deposited rare earth ores, was modified as an excellent adsorbent to enrich rare earth ions from solutions. It was demonstrated that 5% H₂SO₄ could be used as a modifier to effectively enhance the adsorption capacity of montmorillonite after modifying for 3 h with a liquid:solid ratio of 40:1 at 90 °C. A superior modified montmorillonite over montmorillonite on adsorption performance was analyzed by the XRD, FT-IR, SEM, and BET (Specific Surface Area and Pore Diameter Analysis). The adsorption behaviors of La³⁺ and Y³⁺ on modified montmorillonite were fitted well with the Langmuir isotherm model and their saturated adsorption capacities were 0.178 mmol/g to La³⁺ and 0.182 mmol/g to Y³⁺, respectively. Furthermore, (NH₄)₂SO₄ as a common leaching agent in weathered crust elution-deposited rare earth ores, were successfully used as the eluent to recover the adsorbed rare earth ions. Full article