Search Results (9)

The objective of this research is to identify a bio-based friction modifier (FM) with tribological performance comparable to conventional FMs. Promising alternatives to conventional FMs, such as the FMs derived from natural sources, including rapeseed and salmon oil, were selected. Increasing concerns about crude oil prices, environmental impact, and the depletion of fossil resources have further fueled the search for renewable, biodegradable, and environmentally friendly raw materials for lubricants Tribological tests were conducted using a rheometer under non-conformal contact. The normal force, temperature, and sliding speed were varied to simulate conditions such as those found in a food extruder. To simulate cold extrusion applications, water and bio-based FM mixtures were used. The best-performing bio-based FMs were then mixed with a polyalphaolefin to simulate warm extrusion conditions. The results were compared to those obtained from mixtures of a polyalphaolefin and selected conventional FMs. The main finding of this study demonstrated that rapeseed and salmon oils, with a peak coefficient of friction (COF) of 0.16, are the best-performing bio-based FMs for reducing friction. When mixed with distilled water for cold extrusion (case 1) and with polyalphaolefin for warm extrusion (case 2), they performed similarly to the conventional FM, tallow amine, also with a maximum COF of 0.16, and significantly better than polyalphaolefin alone (maximum COF of 0.25). Consequently, rapeseed and salmon oils are suitable bio-based FM candidates to replace conventional FMs in food-grade lubrication. Full article

This study was conducted on different models of biodegradable SMP (shape-memory polymer) scaffolds. A comparison was conducted utilizing a basic FDM (fused deposition modeling)/MEX (material extrusion) printer with a standard printing technique and a novel, modified, four-axis printing method with a PLA (poly lactic acid) polymer as the printing material. This way of making the 4D-printed BVS (biodegradable vascular stent) made it possible to achieve high-quality surfaces due to the difference in printing directions and improved mechanical properties—tensile testing showed a doubling in the elongation at break when using the four-axis-printed specimen compared to the regular printing, of 8.15 mm and 3.92 mm, respectfully. Furthermore, the supports created using this method exhibited a significant level of shape recovery following thermomechanical programming. In order to test the shape-memory effect, after the thermomechanical programming, two approaches were applied: one approach was to heat up the specimen after unloading it inside temperature chamber, and the other was to heat it in a warm bath. Both approaches led to an average recovery of the original height of 99.7%, while the in-chamber recovery time was longer (120 s) than the warm-bath recovery (~3 s) due to the more direct specimen heating in the latter case. This shows that 4D printing using the newly proposed four-axis printing is an effective, promising technique that can be used in the future to make biodegradable structures from SMP. Full article

This paper investigates the level of properties enhancement achievable by heat-treating Ti-6Al-4V alloy produced from a blended powder mixture using a thermomechanical powder consolidation route involving warm uniaxial pressing and vacuum sintering followed by extrusion at super transus temperature (1150 °C). The as-extruded material with a higher oxygen content of 0.55 wt.% was subjected to two different sub-transus annealing treatments: HT-A: 955 °C/1 h-furnace cooling and HT-B: 925 °C/4 h-cooling @ 50 °C/h to 760 °C-furnace cooling. Room temperature Charpy v-notch impact toughness tests and tensile tests were performed to ascertain the effect of microstructural changes during post-extrusion annealing treatments. After impact tests, analysis of microstructures and fracture surfaces of samples was carried out using optical and scanning electron microscopy. The as-extruded material displayed mean impact toughness of 4 J along with a yield strength of 956 MPa, an ultimate tensile strength of 1150 MPa, and an elongation to fracture of 2.4%. The annealing treatments gave a noticeable enhancement in the impact toughness (average values 5–6 J obtained) while maintaining a yield strength and ultimate tensile strength level of about 992 MPa and 1164–1181 MPa, respectively. Additionally, the level of change in ductility was limited for each sub-transus annealing treatment, and HT-A has given only a 30% increase compared to as-extruded material. Full article

Material extrusion (ME) using a filament including metal powders has recently attracted considerable attention because it allows the production of metal parts at low cost. However, like other additive manufacturing processes, metal ME suffers from the problem of internal pores. In this study, warm isostatic pressure (WIP)—a post-process used to downsize or remove the pores in polymer ME—was employed in metal ME to improve the mechanical properties of the finished part. It was confirmed experimentally that the tensile strength and the strain at the ultimate tensile strength were increased by WIP. However, from hardness tests, two different results were obtained. On a microscopic scale, there was no change in hardness because the temperature of the WIP process was not high enough to change the microstructure, while on a macroscopic scale, the hardness changed owing to the collapse of the pores within the material under the indenter load. In specimens with relatively large pores, the hardness sensitivity increases with a larger indenter. Finally, factors affecting the WIP process parameters in metal ME were discussed. Full article

A huge concern regarding global warming, as well as the depletion of natural fuel resources, has led to a wide search for alternative energy sources. Due to their high reliability and long operation time, thermoelectric generators are of significant interest for waste heat recovery and power generation. The main disadvantage of TEGs is the low efficiency of thermoelectric commercial modules. In this work, a unique design for a multilayer TE unicouple is suggested for an operating temperature range of 50–600 °C. Two types of thermoelectric materials were selected: «low temperature» n-and p-type TE materials (for the operating temperature range of 50–300 °C) based on Bi₂Te₃ compounds and «middle temperature» (for the operating temperature range of 300–600 °C) n- and p-type TE materials based on the PbTe compound. The hot extrusion technology was applied to fabricate n- and p-type low-temperature TE materials. A unique design of multilayer TEG was experienced to achieve an efficiency of up to 15%. This allows for the possibility of extracting this amount of electrical power from the heat generated for domestic and water heating. Full article

The utilization of eco-friendly materials, such as lignin, for higher value product applications became increasingly important as environmental concerns due to global warming increased. Melt blending is one of the easy ways to increase the usage of lignin in commercial applications. However, the degradation of the final product performance and increase in the production time and costs are of major concern. In the current work, the effects of blending lignin, extracted from tobacco plants, with polypropylene (PP) on the injection molding parameters, physical, thermal and mechanical properties are investigated. Blends of lignin (5, 15 and 30% by wt.) with PP were prepared using a Filabot single screw extruder. Results show that tensile strength decreases by 3.2%, 9.9% and 5.4% at 5 wt. %, 15 wt. %, and 30 wt. % of lignin addition, respectively. The tensile stiffness was almost unaffected by the addition of up to 15% lignin, but a 23% increase was observed at 30 wt. % loading. When compared to lignin processed via expensive processes, such as acetylation, tobacco lignin showed superior performance. The DSC results show unaffected crystallization and melting temperatures but a decrease in enthalpies and percentage of crystallinity. The SEM and optical micrographs of the coupon cross-sections show that the extrusion process has achieved a uniform distribution of lignin particles in the PP. Thermogravimetric analysis results show that tobacco lignin accelerates the onset decomposition temperature but does not influence the decomposition peak temperature. The increase in lignin content did not have a significant influence on the injection molding parameters, implying no additional processing costs for adding lignin to the PP. Overall, the performance of the tobacco lignin is comparable, if not better, than that of processed lignin reported in the literature. Full article

The mechanical properties of titanium and titanium alloys are very sensitive to processing, microstructure, and impurity levels. In this paper, a blended powder mixture of Ti-6Al-4V alloy was consolidated by powder compact extrusion that involved warm compaction, vacuum sintering, and hot extrusion. The as-processed material with an oxygen content of 0.34 wt.% was subjected to various annealing treatments. The impact toughness of heat-treated material was determined using Charpy V-notch impact testing at room temperature. An emphasis was placed on establishing a relationship among fracture behaviour, microstructure, and the resulting properties of tested material. From the results, it is apparent that the highest impact toughness value of 19.3 J was achieved after α/β annealing and is comparable with typical values given in the literature for wrought Ti-6Al-4V. In terms of fracture behaviour, it is quite apparent that the crack propagation behaviour of powder-produced material is rather complex compared with the limited amount of data reported for ingot counterparts. Full article

This paper was on the forming characteristics of AZ 31B Mg alloy in a combined forward–backward extrusion (CFBE) at warm temperatures. Both experimental studies and thermomechanical finite element analyses were performed. A finite element analysis model coupled with damage evolution was presented. Based on our previous work, the forward extrusion ratio, backward extrusion ratio, forming temperature, and punch speed were chosen as the most important process parameters. Two punch speeds of 2 mm/s and 20 mm/s were examined for the forming temperatures of 180 °C and 200 °C. Forward extrusion ratios were 2.25, 4.0, and 9.0, while backward extrusion ratios were 1.33, 2.16, 4.02, and 7.75. Effects of those parameters on the forming limit, deformation behaviors, extrusion load, and the mechanical properties of an extruded product were discussed in detail. Full article

Processing of AA6060 aluminum alloys for semi-products usually includes hot extrusion with subsequent artificial aging for several hours. Processing below the recrystallization temperature allows for an increased strength at a significantly reduced annealing time by combining strain hardening and precipitation hardening. In this study, we investigate the potential of cold and warm extrusion as alternative processing routes for high strength aluminum semi-products. Cast billets of the age hardening aluminum alloy AA6060 were solution annealed and then extruded at room temperature, 120 or 170 °C, followed by an aging treatment. Electron microscopy and mechanical testing were performed on the as-extruded as well as the annealed materials to characterize the resulting microstructural features and mechanical properties. All of the extruded profiles exhibit similar, strongly graded microstructures. The strain gradients and the varying extrusion temperatures lead to different stages of dynamic precipitation in the as-extruded materials, which significantly alter the subsequent aging behavior and mechanical properties. The experimental results demonstrate that extrusion below recrystallization temperature allows for high strength at a massively reduced aging time due to dynamic precipitation and/or accelerated precipitation kinetics. The highest strength and ductility were achieved by extrusion at 120 °C and subsequent short-time aging. Full article