Search Results (4)

In air-conditioning compressors operating under ultra-low temperature conditions, both the rotational speed and load torque are at high levels, demanding pump motors that offer high efficiency and high power at high speeds. Electrically excited synchronous motors (EESMs) satisfy these operational requirements by leveraging their inherent wide-speed field-weakening capability and superior high-speed performance characteristics. Current research on EESM primarily targets electric vehicle applications, with a high-efficiency design focused on medium and low speeds. Excitation design under constant-power–speed extension remains insufficiently explored. To address it, this paper proposes an EESM design methodology optimized for high-speed efficiency and constant-power excitation control. Key EESM parameters are determined through a dynamic phasor diagram, and design methods for turn number, split ratio, and other parameters are proposed to extend the high-efficiency region into the high-speed range. Additionally, a power output modulation strategy in the field-weakening region is introduced, enabling dynamic high-power regulation at high speed through excitation adjustment. Compared to similarly sized PMSMs, the proposed EESM exhibits consistently superior efficiency beyond 10,000 rpm, delivering 19% and 49% higher power output at 12,000 rpm and 14,000 rpm, respectively, relative to conventional pump-drive PMSMs. Experimental validation via a prototype confirms excellent high-speed efficiency and sustained constant-power performance, in alignment with the design targets. Full article

With the increasing power of fuel cells, ultra-high-speed electric air compressors (UHSEACs) have been widely used. However, due to the ultra-high speeds involved, UHSEACs face problems such as long speed adjustment times and large speed fluctuations. Compared to other control methods, Active Disturbance Rejection Control (ADRC) is well-suited for highly nonlinear systems like UHSEACs. The Extended State Observer (ESO), a key component of the ADRC, struggles to accurately observe high-frequency excitations. To address this, the first step is to add a cascaded structure to the ESO and design a Current State Extended State Observer (CS-ESO) to better observe the electromagnetic and load excitations in the UHSEAC. The second step involves designing the ADRC based on the CS-ESO and performing speed adjustment simulations. The third step is to build a UHSEAC experimental platform and a conduct speed adjustment experiment. The findings indicate that, compared to the Proportional Integral Derivative (PID) control, the ADRC with the ESO, and the Sliding Mode Control (SMC), the use of the ADRC with the CS-ESO results in a significant reduction in overshoot—by at least 760 RPM under load-increasing conditions and 140 RPM under load-reducing conditions. Furthermore, the speed regulation time is notably decreased by at least 0.2 s and 0.1 s under these respective conditions. Full article

An ultra-high-speed electric air compressor (UHSEAC) generates a load torque component during operation, leading to unstable output. As air passes through the UHSEAC, the air density changes significantly, resulting in increased uneven distribution. This causes rapid changes in gas parameters, making them difficult to extract. Consequently, the behavior of load torque component variations under ultra-high-speed operating conditions (UHSOC) remains unclear. The influence of UHSOC on the load torque component has not been studied. In this article, the fluid model of the UHSEAC is established and verified, and the load torque component is extracted based on this model. The influence of speed and torque on the load torque component under UHSOC is then studied. The results show that the frequency of the load torque component increases by 14.29% as the speed increases from 70,000 rpm to 90,000 rpm. Additionally, as the torque increases from 1.3 Nm to 1.7 Nm, the amplitude of the load torque component increases by 69.56%. These findings provide valuable guidance for future scholars seeking to optimize UHSEAC design to reduce load torque components. Full article

The ultra-high-speed electric air compressor (UHSEAC) is affected by the electromagnetic torque components of the ultra-high-speed permanent magnet synchronous motor (UHSPMSM) during wide-range speed regulation, resulting in intense speed fluctuation. Electromagnetic torque components are generated by the effects of permanent magnet field harmonics, stator slotting, and current harmonics. It is very important to conduct simulation comparisons and theoretical descriptions of different sources of pulsation factors. In this paper, firstly, the electromagnetic torque model of UHSPMSM with a rated speed of 80,000 rpm is constructed and verified by an experimental bench. Secondly, the electromagnetic torque components of UHSPMSM are extracted on the basis of the electromagnetic torque model. Finally, the electromagnetic torque components’ characteristic law is investigated under different ultra-high-speed operating conditions. The results show that under ultra-high-speed operation, the frequency and amplitude of electromagnetic torque components become larger with increasing speed. And the amplitude of electromagnetic torque components becomes larger with increasing torque. This paper constructs the observation object of the high-frequency state observer and does the preliminaries for the design of the UHSEAC controller. Full article