Search Results (9)

Polymethyl methacrylate nanoparticles functionalized with three different compounds, acrylic acid (AA), curcumin (CUR), and fumaramide (FA), were tested in a two-step solid–liquid extraction process (extraction and stripping) for yttrium recovery. In both stages, the best conditions were determined: pH, solid–liquid ratio and the compound with the highest affinity for yttrium recovery, obtaining 90% of efficiency for both stages in a single work cycle. The results obtained by SEM ruled out the growing of nanoparticles by swelling and confirmed the formation of structural arrangements by the addition of the metal to the system. In addition, there is evidence that the recovery process can be selective considering the mixing of rare earth elements through changes in pH. Using isothermal titration calorimetry (ITC), the thermodynamic properties of the extraction process were calculated, understanding the system as the union of a macromolecule and a ligand. The results showed that the extraction process was spontaneous and highly entropic. Full article

The study investigates the process of intensifying rare earth elements (REEs) group uncovering from the Kundybay deposit (Northern Kazakhstan). Currently, there is no interest in extracting REEs because the ore lying beneath is significantly richer in both rare elements and REEs. However, this type of raw material is a potential source of REEs. The total content of all REEs in the weathering crust is 372.7 ppm; of these, 82.6% are Sc, Y, La, Ce, and Nd, which are present in the form of complex salts and native minerals. In order to find the optimal REE group leaching mode, the influence of the L/S ratio, temperature, acid concentration in the leaching solution, leaching kinetics, and the influence of adding HF and Na₂S₂O₅ on process efficiency were studied. The optimal conditions for REE leaching are as follows: L/S-20, T = 70 °C, t = 180 min. The maximum REE extraction yields, %: Sc-70.84; Y-90.2; La-99.8; Ce-99.24; Nd-97.98. The leaching process kinetic study results show that the process is managed by two steps. The activation energy differences for Sc, Y, La, Ce, and Nd, kJ/mol: 26.19, 23.83, 29.18, 11.15, and 15.13 allow to conclude that REEs in the Kundybay deposit weathering crust are in different forms. Full article

Sustainability faces many challenges, including the availability of materials necessary for technological advancement. Rare earth elements (REEs), for example, are key materials for several manufacturing industries that can unlock renewable energy and sustainable development. In this study, a decanter centrifuge has been employed to successfully separated phosphoric acid and REE-containing particles from phosphoric acid sludge with concentrations ranging from 1000 to 2200 ppm REEs. Operating efficiently with up to 35 wt.% solids, the centrifuge was demonstrated to achieve approximately 95% phosphoric acid recovery and 90% REE recovery in a single pass, eliminating the need for additional processing steps. This breakthrough supports a proposed rare earth oxide (REO) recovery process integrating phosphoric acid (PA), elemental phosphorus (P4), and REO into two potential pathways: PA-REO and PA-P4-REO. These processes aim to reintroduce recovered phosphoric acid into the main product to significantly increase output and revenue. Post-separation, phosphorus-rich particles can be converted to P4, while REE-containing solids undergo further treatment including acid leaching, extraction/stripping, precipitation, and calcination to produce a marketable REO material. Technoeconomic analysis indicates promising profitability, with the PA-REO process showing a delta net present value (∆NPV) of USD 441.8 million over a 12-year period and expected return within a year of construction, while the PA-P4-REO process yields a ∆NPV of USD 178.7 million over a 12-year return period. Both pathways offer robust financial prospects and demonstrate the feasibility of commercial-scale REO recovery from phosphoric acid sludge, offering an economically feasible approach to produce REEs for future sustainable development challenges related to sustainability. Full article

The boosted interest in using rare earth elements (REEs) in modern technologies has also increased the necessity of their recovery from various sources, including raw materials and wastes. Though hydrometallurgy plays a key role in these recovery processes, some drawbacks (apparent or not) of these processes (including the use of aggressive mineral acids, harmful extractants, and diluents, etc.) have led to the development of an environmental friendship subclass named solvometallurgy, in which non-aqueous solvents substituted to the aqueous media of the hydrometallurgical processing. Together with ionic liquids (ILs), the non-aqueous solvents chosen for these usages are the chemicals known as deep eutectic solvents (DEEs). The utilization of DEEs included the leaching of REEs from the different sources containing them and also in the separation-purification steps necessary for yielding these elements, normally oxides or salts, in the most purified form. This work reviewed the most recent literature (2023 year) about using deep eutectic solvents to recover REEs from various sources and coupling these two (DESs and REEs) to derive compounds to be used in other fields. Full article

Gallium and indium are crucial metals in various industries, such as the medical and telecommunication industries. They can find applications as pure metals, alloys and alloy admixtures, oxides, organometallic compounds, and compounds with elements such as nitrogen or arsenic. Recovery of these two metals from waste is an important issue for two main reasons. First, gallium and indium are scattered in the Earth’s crust and their minerals are too rare to serve as a primary source. Second, e-waste contributes to the rapidly growing problem of Earth littering, as its amount increased significantly in recent years. Therefore, it is essential to develop and implement procedures that will enable the recovery of valuable elements from waste and limit the emission of harmful substances into the environment. This paper discusses technological operations and methods that are currently used or may be used to produce pure gallium and indium or their oxides from waste. The first step was described—waste pretreatment, including disassembly and sorting in several stages. Then, mechanical treatment as well as physical, chemical, and physicochemical separations were discussed. The greatest emphasis was placed on the hydrometallurgical methods of gallium and indium recovery, to be more precise on the extraction and various sorption methods following the leaching stage. Methods of obtaining pure metals or metal oxides and their refining processes were also mentioned. Full article

Coal fly ash is one of the most promising secondary sources for extracting high value-added rare earth elements. Nevertheless, the majority of rare earth elements in coal fly ash are associated with the aluminosilicate glassy phase, hindering their solubility during the acid leaching process and resulting in the traditional rare earth elements extraction method, which is unavoidably complex in operation and poor in the economy. In this study, prior to the conventional acid leaching, the realization of the coal fly ash activation was considered. This consisted of two steps involving the coal fly ash calcination at the elevated temperatures using recyclable Na₂CO₃ and the water and alkali washing. It helped in developing the pore structures in coal fly ash, facilitating the leaching solution to rare earth elements, and reducing the acid consumption of rare earth elements leaching. Simultaneously, the generated aqueous solutions could precipitate two new valuable products, the purified silica oxide powder (257.58 g·kg⁻¹, 338.1 m²·g⁻¹ BET, 40 nm grain size, 93.43% purity) and porous zeolites (410.3 g·kg⁻¹). The residual rare earth elements in the pretreated solid residue can be easily extracted, with an extraction efficiency of 91.24% and an acid saving rate of 74.5%. Therefore, a multiple of value-added products can be obtained by this new extraction method with great economic significance. Full article

Estonian phosphorite ore contains trace amounts of rare earth elements (REEs), many other d-metals, and some radioactive elements. Rare earth elements, Mo, V, etc. might be economically exploitable, while some radioactive and toxic elements should be removed before any other downstream processing for environmental and nutritional safety reasons. All untreated hazardous elements remain in landfilled waste in much higher concentration than they occur naturally. To resolve this problem U, Th, and Tl were removed from phosphorite ore at first using liquid extraction. In the next step, REE were isolated from raffinate. Nitrated Aliquat 336 (A336[NO₃]) and Bis(2-ethylhexyl) Phosphate (D2EHPA) were used in liquid extraction for comparison. An improved method for exclusive separation of radioactive elements and REEs from phosphorite ore in 2-steps has been developed, exploiting liquid extraction at different pH values. Full article

Metals from electric and electronic waste equipment (WEEE) can be recovered by dissolution with acids followed by liquid–liquid extraction. A possible alternative to liquid–liquid extraction is liquid–solid adsorption, where sorbents efficiency is the key factor for process efficiency. In this respect, aim of this paper is the study of the behaviour of two solid sorbents for the recovery of Rare Earths (REs)—in particular, La, Nd, and Y—from scraps of end-of-Life (EOL) electronic equipment. Two solid matrices were considered: a pristine montmorillonite clay and a modified-montmorillonite clay intercalated with a commercial pentaethylen-hexamine. The capture ability of the solids was tested towards single-ion La, Nd, and Y solutions and a multi-element solution containing the three ions. Before and after the uptake step, samples of both the solid and liquid phases were analysed. For both sorbents, at lower metal initial concentrations, the ions were captured in similar amount. At higher concentrations, pure clay showed a high total uptake towards La ions, likely due to surface interactions with clay sites. The organoclay preferentially interacts with Nd and Y. Considering the presence of the polyamine, this behaviour was related to ion coordination with the amino groups. The capture behaviour of the two sorbents was related to the different physicochemical properties of the ions, as well as to the ionic radius. Full article

Rare earth-bearing gypsum tailings from the fertilizer industry are a potential source for an economically viable and sustainable production of rare earth elements. Large quantities are generated inter alia in Catalão, Brazil, as a by-product in a fertilizer production plant. Hitherto, the gypsum has been used as soil conditioner in agriculture or was dumped. The cooperative project, “Catalão Monazite: Economical exploitation of rare earth elements from monazite-bearing secondary raw materials,” intends to extract rare earth elements from these gypsum tailings. In this paper, a chemical process route to obtain a mixed rare earth carbonate from a monazite concentrate, was investigated. The results of the digestion, leaching, and precipitation experiments are presented and discussed herein. This includes reagent choice, process parameter optimization through experimental design, mineralogical characterization of the feed material and residues, purification of the leach solution, and precipitation of the rare earth as carbonates. The results showed that a rare earth extraction of about 90% without the mobilization of key impurities is possible during a sulfuric acid digestion with two heating stages and subsequent leaching with water. In the following purification step, the remaining impurities were precipitated with ammonium solution and the rare earth elements were successfully recovered as carbonates with a mixture of ammonium solution and ammonium bicarbonate. Full article