Search Results (25)

The lower-limb assistance exoskeleton is increasingly being utilized in various fields due to its excellent performance in human body assistance. As a crucial component of robots, the joint is expected to be designed with a high-output torque to support hip and knee movement, and lightweight to enhance user experience. Contrasted with the elastic actuation with harmonic drive and other flexible transmission, the non-elastic quasi-direct actuation is more promising to be applied in exoskeleton due to its advanced dynamic performance and lightweight feature. Moreover, robot joints are commonly driven electrically, especially by a permanent magnet synchronous motor which is rapidly developed because of its compact structure and powerful output. Based on different topological structures, numerous research focus on torque density, ripple torque suppression, efficiency improvement, and thermal management to improve motor performance. Furthermore, the elaborated joint with powerful motors should be controlled compliantly to improve flexibility and interaction, and therefore, popular complaint control algorithms like impedance and admittance controls are discussed in this paper. Through the review and analysis of the integrated design from mechanism structure to control algorithm, it is expected to indicate developmental prospects of lower-limb assistance exoskeleton joints with optimized performance. Full article

Cement is widely used as the primary binder in concrete; however, growing environmental concerns and the rapid expansion of the construction industry have highlighted the need for more sustainable alternatives. Geopolymers have emerged as promising eco-friendly binders due to their lower carbon footprint and potential to utilize industrial byproducts. Geopolymer mortar, like other cementitious substances, exhibits brittleness and tensile weakness. Basalt fibers serve as fracture-bridging reinforcements, enhancing flexural and tensile strength by redistributing loads and postponing crack growth. Basalt fibers enhance the energy absorption capacity of the mortar, rendering it less susceptible to abrupt collapse. Basalt fibers have thermal stability up to about 800–1000 °C, rendering them appropriate for geopolymer mortars designed for fire-resistant or high-temperature applications. They assist in preserving structural integrity during heat exposure. Fibers mitigate early-age microcracks resulting from shrinkage, drying, or heat gradients. This results in a more compact and resilient microstructure. Using basalt fibers improves surface abrasion and impact resistance, which is advantageous for industrial flooring or infrastructure applications. Basalt fibers originate from natural volcanic rock, are non-toxic, and possess a minimal ecological imprint, consistent with the sustainability objectives of geopolymer applications. This study investigates the mechanical and thermal performance of a geopolymer mortar composed of metakaolin and red mud as binders, with basalt powder and limestone powder replacing traditional sand. The primary objective was to evaluate the effect of basalt fiber incorporation at varying contents (0.4%, 0.8%, and 1.2% by weight) on the durability and strength of the mortar. Eight different mortar mixes were activated using sodium hydroxide (NaOH) and sodium silicate (Na₂SiO₃) solutions. Mechanical properties, including compressive strength, flexural strength, and ultrasonic pulse velocity (UPV), were tested 7 and 28 days before and after exposure to elevated temperatures (200, 400, 600, and 800 °C). The results indicated that basalt fiber significantly enhanced the performance of the geopolymer mortar, particularly at a content of 1.2%. Specimens with 1.2% fiber showed up to 20% improvement in compressive strength and 40% in flexural strength after thermal exposure, attributed to the fiber’s role in microcrack bridging and structural densification. Subsequent research should concentrate on refining fiber type, dose, and dispersion techniques to improve mechanical performance and durability. Examinations of microstructural behavior, long-term durability under environmental settings, and performance following high-temperature exposure are crucial. Furthermore, investigations into hybrid fiber systems, extensive structural applications, and life-cycle evaluations will inform the practical and sustainable implementation in the buildings. Full article

In this paper, citrus pomace was used as a source of pectin and polyphenols extracted in one pot solution by microwave-assisted extraction (MAE) and conventional extraction (CE) methods. MAE parameters were optimized to maximize yield and adjust in situ final physicochemical properties of extracted pectins, such as the methylation degree (DM), significantly influencing pectin functionality and application. Citric acid (CA) and acetic acid (Hac) were employed as solvents to mitigate pectin degradation. Extracted pectins were structurally (GPC and FTIR-ATR), morphologically (SEM), and thermally (TGA) characterized. From the reaction batch, the bioactive compounds (AOs) were separated and recovered, and their yield and antioxidant activities were evaluated with a DPPH assay. Moreover, by strategically selecting pH and solvents, this research enabled precise control over the final properties of pectin. The various characterization techniques employed show that the extraction conditions significantly influence the physicochemical and morphological properties of the material. Molecular weight (Mw) values range from 218 kDa to 567 kDa, surface morphology varies from compact/aggregated structures to three-dimensional network-like formations, and the DM spans from 34% (low DM) to 83% (high DM). This highlights a novel approach for predicting and tailoring in situ characteristics of extracted pectin to meet specific application requirements. Full article

This paper presents a novel recycling approach for porous/foamed crosslinked rotomolded polypropylene (xPP) parts, originally designed for lightweight and thermal insulation. The method uses a cryogenic-assisted shear pulverization technique to produce parts by compression molding. The part’s final gel content and crosslink density were found to depend on their dicumyl peroxide (DCP) content (0–2.5 phr) and characterized in terms of their chemical, thermal, physical and mechanical properties. The results show that this recycling technique allows for an effective reprocessing of the crosslinked materials since partial decrosslinking occurs. For example, the crosslink density decreased by 64% (3.10 to 1.11 × 10⁻³ mol/cm³) and the gel content by 9% (84.4% to 71.2%) at 2.5 phr DCP. Reprocessing through compression molding led to a compact and partially crosslinked structure resulting in significant improvements in terms of tensile strength (1480%), tensile modulus (604%), elongation at break (8900%), Shore A hardness (19%) and Shore D hardness (32%) compared to xPP samples (at 2.5 phr). This study paves the way for the development of more sustainable recycling methods, especially for crosslinked polymers, by providing new opportunities to reuse the wastes/end-of-life materials in advanced materials and different applications. Full article

An innovative iron supplement crucial for treating iron-deficiency anemia was developed in this study. Polysaccharide was extracted from Eucommia ulmoides leaves using a microwave-assisted hot water method, and subsequently, the polysaccharide–iron complex was synthesized through co-thermal synthesis with FeCl₃. The physicochemical properties, structure, and thermal stability of the complex were analyzed using FE-SEM, SEC-MALLS, FT-IR, XRD, and DSC techniques. Furthermore, the antioxidant activity of the polysaccharide–iron complex was evaluated through an experiment in vitro. The results revealed that the polysaccharide–iron complex had an iron content of 6.1% and an average particle size of 860.4 nm. The microstructure analysis indicated that the polysaccharide–iron complex possessed a flaky morphology with smooth and compact surfaces. Moreover, the formation of the Fe³⁺ complex did not alter the structural framework of the polysaccharide; instead, it enhanced the polysaccharide’s thermal stability. Compared to traditional iron supplements, the E. ulmoides-derived polysaccharide–iron complex demonstrated significant antioxidant activity. Therefore, this novel compound exhibits significant potential as a viable iron supplement. Full article

The fatigue crack growth rate (FCGR) of aluminium alloys under the combined influence of temperature and humidity remains a relatively unexplored area, receiving limited attention due to its intricate nature and challenges in predicting the combined impact of these factors. The challenge was to investigate and address the specific mechanisms and interactions between temperature and humidity, as in coastal environment conditions, on the FCGR of aluminium alloy. The present study conducts a comprehensive investigation into the combined influence of temperature and humidity on the FCGR of the Al6082 alloy. The fatigue pre-cracked compact tension specimens were corroded for 7 days and then subjected to various temperature and humidity conditions in a thermal chamber for 3 days to simulate coastal environments. The obtained data were analysed to determine the influence of temperature and humidity on the FCGR of the Al6082 alloy. An empirical model was also established to precisely predict fatigue life cycle values under these environmental conditions. The correlation between FCGR and fracture toughness models was also examined. The Al6082 alloy exhibits a 34% increase in the Paris constant C, indicating reduced FCGR resistance due to elevated temperature and humidity levels. At the same time, fatigue, corrosion, moisture-assisted crack propagation, and hydrogen embrittlement lead to a 27% decrease in threshold fracture toughness. The developed model exhibited accurate predictions for fatigue life cycles, and the correlation between fracture toughness and FCGR showed an error of less than 10%, indicating a strong relationship between these parameters. Full article

We present dielectric and anelastic spectroscopy measurements of the molecular piezoelectric TMCM-MnCl${}_3$ and TMCM-Mn${}_{0.95}$M${}_{0.05}$Cl${}_3$ (M = Cu, Fe, Ni; TMCM = trimethylchlorometylammonium), whose powders were pressed into discs and bars and deposited as films on Si by Matrix-Assisted Pulsed Laser Evaporation (MAPLE). As in other molecular ferroelectrics, the dielectric permittivity ${ϵ}^{\prime }$ drops at the structural transition temperature $T_{\mathrm{C}}$, below which the number of directions that the polar TMCM molecules visit is reduced, with the formation of ferroelectric domains. Concomitantly, the Young’s modulus E starts increasing and the elastic energy loss has a step-like increase, attributable to the motion of the domain walls. Both the dielectric and elastic anomalies indicate the improper character of the ferroelectric transition, where the ordering of the molecular orientations is not driven by the cooperative interaction of their electric dipoles. Below room temperature, at least two thermally activated relaxation processes appear both in the dielectric and anelastic spectra, whose real and imaginary parts measured at several frequencies can be fit with the Havriliak–Negami formula. The microscopic parameters so-obtained indicate that they are due to point defects, and it is argued that they are Cl vacancies and their complexes with TMCM vacancies. The considerable width of these relaxation maxima is explained by the geometry of the hexagonal perovskite structure. The partial substitution of Mn with 5% Ni has little effect on the anelastic and dielectric spectra, while Cu and, especially, Fe cause a large enhancement of the losses attributed to domain wall relaxation, with substantial contributions also above $T_{\mathrm{C}}$. The condensation of water from the humidity in the powders compacted by cold pressing was observed and discussed. The piezoelectric activity of the films was assessed by PFM. Full article

A thorough investigation of the viability of rice starch conjugation with three different phenolic compounds—gallic acid, sinapic acid, and crude Mon-pu (Glochidion wallichianum Muell Arg) (MP) extract—was conducted using a variety of developed methods which modified the techno-functionality and digestibility of the end product. With and without the aid of ultrasonication (US), phenolic compounds were complexed with hydrothermally pre-gelatinized rice starch prepared using distilled water or plasma-activated water (PAW). The in vitro digestibility, structural features, rheological and thermal properties, and in vitro antioxidant activity of starch–phenolic complexes were evaluated. The US-assisted starch–MP complex in water had the highest complexing index (CI) value (77.11%) and resistant starch (RS) content (88.35%), resulting in a more compact and stable ordered structure. In all complexes, XRD revealed a new minor crystalline region of V-type, which was stabilized by hydrogen bonding as defined by FTIR and H¹-NMR. Polyphenols caused a looser gel structure of starch, as imaged by a scanning electron microscope (SEM). Starch–phenolic complexes outperformed other complexes in terms of in vitro antioxidant activity. Gallic acid addition to starch molecules boosted DPPH scavenging activity, notably when synthesized in PAW regardless of US assistance, although having lower CI and RS values than the MP complex. Therefore, this research lays the groundwork for the efficient production of functional food ingredients based on rice starch and polyphenols. Full article

Wearable sensors for sweat biomarkers can provide facile analyte capability and monitoring for several diseases. In this work, a green wearable sensor for sweat absorption and chloride sensing is presented. In order to produce a sustainable device, polylactic acid (PLA) was used for both the substrate and the sweat absorption pad fabrication. The sensor material for chloride detection consisted of silver-based reference, working, and counter electrodes obtained from upcycled compact discs. The PLA substrates were prepared by thermal bonding of PLA sheets obtained via a flat die extruder, prototyped in single functional layers via CO₂ laser cutting, and bonded via hot-press. The effect of cold plasma treatment on the transparency and bonding strength of PLA sheets was investigated. The PLA membrane, to act as a sweat absorption pad, was directly deposited onto the membrane holder layer by means of an electrolyte-assisted electrospinning technique. The membrane adhesion capacity was investigated by indentation tests in both dry and wet modes. The integrated device made of PLA and silver-based electrodes was used to quantify chloride ions. The calibration tests revealed that the proposed sensor platform could quantify chloride ions in a sensitive and reproducible way. The chloride ions were also quantified in a real sweat sample collected from a healthy volunteer. Therefore, we demonstrated the feasibility of a green and integrated sweat sensor that can be applied directly on human skin to quantify chloride ions. Full article

The request for extremely low-temperature and short-time sintering techniques has guided the development of alternative ceramic processing. Atmosphere-assisted FLASH sintering (AAFS) combines the direct use of electric power to packed powders with the engineering of operating atmosphere to allow low-temperature conduction. The AAFS of nanometric Potassium Sodium Niobate, K_0.5Na_0.5NbO₃, a lead-free piezoelectric, is of great interest to electronics technology to produce efficient, low-thermal-budget sensors, actuators and piezo harvesters, among others. Not previously studied, the role of different atmospheres for the decrease in FLASH temperature (T_F) of KNN is presented in this work. Additionally, the effect of the humidity presence on the operating atmosphere and the role of the compact morphology undergoing FLASH are investigated. While the low partial pressure of oxygen (reducing atmospheres) allows the decrease of T_F, limited densification is observed. It is shown that AAFS is responsible for a dramatic decrease in the operating temperature (T < 320 °C), while water is essential to allow appreciable densification. In addition, the particles/pores morphology on the green compact impacts the uniformity of AAFS densification. Full article

In this study, combustion synthesis involving mechanical milling and subsequent sintering process was utilised to fabricate Cu/Al_xCu_y/Al₂O₃ in-situ composite through the aluminothermic reduction of CuO powders. First, CuO and Al powders were mixed, and ball milled for 30–150 min to facilitate self-propagating high-temperature synthesis (SHS). Then, mechanically activated Al-CuO powders were mixed with elemental Cu powders and experienced subsequent cold compaction and sintering processes. The reactions during synthesis were studied utilising differential thermal analysis (DTA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). Densification and hardness of green and sintered bodies were also obtained. The results indicated that despite the negative free energy of the aluminothermic reaction, an initial activation energy supply is required, and mixed Al-CuO powders did not show significant progress in the combustion synthesis method. The aluminothermic reaction became probable whenever the activation energy was entirely provided by high-energy ball milling or by the sintering of ball-milled Al-CuO mixed powders. DTA results showed that the aluminothermic reaction temperature of Al-CuO decreased with milling times, whereas after 150 min of ball milling, the reaction was completed. XRD patterns revealed that the formation of Al₂Cu and Al₂O₃ reinforcing phases resulted from CuO reduction with Al. Al₄Cu₉, Cu solid solution, and Al oxide phases were observed in sintered samples. The relative density of the samples was reduced compared to the green compacted parts due to the nature of the Cu-Al alloy and the occurrence of the swelling phenomenon. The hardness results indicated that in-situ formation of reinforcing phases in samples that experienced thermally assisted thermite reaction yielded superior hardness. Full article

3D printing, also known as additive manufacturing, is becoming increasingly popular for prototype processing in industrial practice. Laser sintering, which is a laser powder bed fusion technique, is a versatile and common 3D printing technology, which enables compact and high-quality products. Polyamide 12, a popular 3D printing material, provides reliable mechanical and thermal properties. Weaknesses in applying this technology for polyamide 12 include incomplete information regarding the application of various types of additives and different printing orientations with respect to the properties. This study aimed to investigate the influence of various additives (including carbon fiber, glass fiber, flame retardant, and aluminum powder) combined with polyamide 12, using processing of predefined powder refreshing mixture on the properties of a finished product. The thermal, surface, and mechanical properties of samples printed with five different polyamides 12-based powders at three different print orientations were investigated. It was found that the inclusion of additives decreases the tensile strength and increases the surface roughness of printed components—however, the toughness increases. The results can assist designers in selecting an appropriate material that will produce a finished part with the required properties for a given application. Full article

The GeniCore Upgraded Field Assisted Sintering Technology U-FAST was applied to the sintering of a commercial Zr-based bulk metallic glass powder AMZ4. The XRD, SEM and DSC analysis of the sintered compacts showed the benefit of the U-FAST method as an enabler for the production of fully amorphous samples with 100% relative density when sintering at 420 °C/480 s (693 K/480 s) and 440 °C/ 60 s (713 K/480 s). The hardness values for fully amorphous samples, over HV1 519, surpass cast materials and 1625 MPa compressive strengths are comparable to commercial cast products. The advantage of the U-FAST technology in this work is attributed to the high heating and cooling rates inherent to ultra-short pulses, which allow to maintain metastable structures and achieve better temperature control during the process. Increasing sintering temperature and time led to the crystallization of the materials. The geometry and material of the dies and punch determine the thermal inertia and pressure distribution inside the compacts, thus affecting the properties of the near net shape NNS compacts made using the U-FAST device. Full article

The manufacturing of thermally stable solar coatings with high photo-thermal performance represents a key factor for the further deployment of the CSP technology. Since 2005, ENEA has been developing solar coatings suitable for medium and high temperature applications based on the technology of double nitride cermet, by employing silver and tungsten as infrared reflectors, respectively. Thanks to the high infrared reflectance of silver, the corresponding coatings have better optical performance than those with tungsten; however, the high diffusivity of silver compromises its use at high temperature. In order to improve the structural and chemical stability at medium and high temperature of coatings based on silver, this infrared reflector was placed between compact and uniform layers of metal and cermet manufactured by using high-energy and fast deposition processes. In particular, an Unbalanced Magnetron cathode was adopted to promote an ion-assisted deposition process that improved uniformity and compactness of the metal and cermet films. The new coating shows no photo-thermal parameters degradation after 25 years of service at the operating temperature of 400 °C, while its photo-thermal conversion efficiency decreases by only 1.5% after 25 years of service at an operating temperature of 514 °C. Full article

For achieving high quality of in situ consolidation in thermoplastic Automated Fiber Placement, an approach is presented in this research work. The approach deals with the combination of material pre-heating and sub-ultrasonic vibration treatment. Therefore, this research work investigates the influence of frequency dependent consolidation pressure on the consolidation quality. A simplified experimental setup was developed that uses resistance electrical heating instead of the laser to establish the thermal consolidation condition in a universal testing machine. Consolidation experiments with frequencies up to 1 kHz were conducted. The manufactured specimens are examined using laser scanning microscopy to evaluate the bonding interface and differential scanning calorimetry to evaluate the degree of crystallinity. Additionally, the vibration-assisted specimens were compared to specimens manufactured with static consolidation pressure only. As a result of the experimental study, the interlaminar pore fraction and degree of compaction show a positive dependency to higher frequencies. The porosity decreases from 0.60% to 0.13% while the degree of compaction increases from 8.64% to 12.49% when increasing the vibration frequency up to 1 kHz. The differential scanning calorimetry experiments show that the crystallinity of the matrix is not affected by vibration-assisted consolidation. Full article