Search Results (16,972)

Harnessing low-grade thermal energy from industrial processes and the environment represents an attractive route toward sustainable chemical production. In this work, we report a thermoelectrocatalytic (TE-Catal) system capable of converting small temperature gradients into chemical energy for hydrogen peroxide (H₂O₂) generation. A hybrid catalyst composed of nickel-based metal–organic frameworks (Ni-MOFs) nanoparticles integrated with carbon nanotubes (CNTs), Ni-MOFs/CNTs, was synthesized through a facile one-pot strategy. Under a temperature gradient, the thermoelectric response of the Ni-MOFs induces charge carrier generation through the Seebeck effect, enabling interfacial redox reactions that produce H₂O₂. However, rapid recombination of thermally generated carriers typically limits catalytic efficiency. By coupling Ni-MOFs with conductive CNTs networks, charge separation and transport are significantly enhanced due to the strong interfacial interaction and the high electrical conductivity of CNTs. As a result, the Ni-MOFs/CNTs nanohybrids exhibit greatly improved H₂O₂ generation rate of ~111.7 µmol g⁻¹ h⁻¹ compared with pristine Ni-MOFs (31.8 µmol g⁻¹ h⁻¹). Thermoelectric electrochemical measurements confirm that the CNT incorporation effectively promotes carrier migration and suppresses recombination. This study demonstrates the potential of MOF-based thermoelectric nanostructures for transforming waste heat into valuable chemical products. Full article

This review summarizes the base materials, joining methods, filler materials, and principal technical challenges in endoscope joining fabrication, and proposes practical strategies to improve joint reliability under clinical constraints. We conducted a comprehensive search in multiple databases, including Web of Science, Google Scholar, patent databases, Scopus databases, and Medline (via PubMed), for articles on the joining for precision endoscope fabrication, covering the period from 1950 to 2026. We employed the combinations of keywords, “endoscopy”, “minimally invasive surgery”, “welding”, “joining”, “sealing”, “soldering”, “bonding”, and “brazing”. Approximately 500 references were retrieved. After excluding duplicates and irrelevant studies, 158 publications met the inclusion criteria. Data on base materials, joining, processes, filler materials, and technical issues related to sterilization, corrosion, and microstructural evolution were extracted and analyzed. Endoscopes are multi-material systems, involving metallic biomaterials (stainless steels (SSs), titanium alloys, nickel-based alloys, etc.), optical functional materials (glass, sapphire, quartz, etc.), engineering plastics, ceramics, composite materials, and coatings. Joining, sealing, and functional integration have been achieved via adhesive bonding, laser soldering, laser brazing, wave soldering, reflow soldering, fusion welding, and other joining techniques. The main challenges include how to reliably join highly mismatched dissimilar materials, how to fabricate low-residual-stress joints, and how to increase the long-term resistance to sterilization-induced degradation and thermal aging over repeated 100–200 °C thermal cycles. Conventional joining techniques struggle to balance mechanical integrity, joint hermeticity, and long-term stability under such harsh cyclic conditions. The resulting joints may suffer surface yellowing, interfacial debonding, microcracking, delamination, or progressive property degradation during service. We propose the following three strategies to achieve reliable, low-residual-stress, and sterilization-resistant joining of dissimilar materials for endoscopes: (1) A synergistic design that combines thin-film engineering (including evaporation, sputtering, and electroplating) with silver anti-oxidation layers is proposed to reduce residual stresses and to enhance the joint hermeticity. (2) To develop principles for the selection of multi-joining processes to achieve the multi-material integration and functional assembly of dissimilar material components. (3) To develop the laser-based joining methods (fusion, brazing, or braze-welding) for precision control of heat input, bonding quality, and the least damage to the heat-sensitive components. Full article

Designing stable and multifunctional perovskite materials with tunable electronic and optical properties is crucial for advancing next-generation optoelectronic and high-temperature applications. In this study, the structural, electronic, optical, mechanical, and thermal properties of XYO₃ (X = Nb, Ta; Y = Ag, Au) cubic perovskites were systematically investigated using density functional theory (DFT). Each compound crystallized into a cubic perovskite structure and was found to be both thermodynamically and dynamically stable. Hybrid functional (HSE06) calculations indicate semiconducting behavior with band gaps of 1.885 eV (NbAgO₃), 1.298 eV (NbAuO₃), 3.074 eV (TaAgO₃), and 1.801 eV (TaAuO₃). The density-of-state analysis reveals strong hybridization between the O-2p and Nb/Ta-d orbitals, which hints at mixed ionic/covalent bonding. Optical properties exhibit large absorption coefficients (about 10⁶ cm⁻¹) in the ultraviolet range and at lower reflectivity, especially of NbAgO₃ and TaAgO₃, indicating efficient light absorption. NbAgO₃ and NbAuO₃ possess moderate direct band gaps, making them suitable for optoelectronic and photovoltaic applications, whereas the wide bandgap of TaAgO₃ is beneficial in ultraviolet optoelectronic devices. Mechanical analysis confirms the ductile nature of all compounds, with TaAuO₃ exhibiting the highest ductility. Thermal analysis indicates that NbAgO₃ and TaAgO₃ exhibit higher lattice rigidity and thermal conductivity, but NbAuO₃ and TaAuO₃ are more anharmonic and have higher thermal expansion. Overall, these results demonstrate the multifunctional potential of XYO₃ perovskites for applications in optoelectronics, photovoltaics, ultraviolet devices, flexible electronics, and high-temperature environments. Full article

High-nickel layered oxide cathodes, exemplified by LiNi_0.9Co_0.05Mn_0.05O₂ (NCM90), exhibit high specific capacity but suffer from severe interfacial degradation and structural instability during electrochemical cycling. Herein, we present a phosphate-based in situ modification approach that forms a durable, self-established cathode–electrolyte interphase (CEI), thereby resolving these key challenges from the root. We employ a controlled (NH₄)₂HPO₄ coating and optimized thermal treatment to fabricate a thin, dense layer of crystalline lithium phosphate on the NCM90 surface. This coherent layer serves as an artificial CEI precursor, which electrochemically evolves into a highly stable and ionically conductive interfacial shield during operation. It effectively suppresses parasitic reactions, mitigates transition metal dissolution, and alleviates mechanical strain induced by phase transitions. Comprehensive optimization of calcination temperature and coating content identifies 760 °C and 1 wt% as the optimal conditions, yielding a well-preserved layered structure and effectively suppressed Li⁺/Ni²⁺ mixing compared with the pristine NCM90. When tested at 0.1 C in the potential range of 2.75–4.3 V, the coated electrode delivers a high initial discharge specific capacity of 204.08 mAh g⁻¹. After 100 charge–discharge cycles at 1 C, it retains 89.24% of its capacity, and its rate capability is also significantly improved. Collectively, these findings verify that forming a customized CEI via precursor coating successfully suppresses interfacial degradation and improves structural integrity, thus representing a viable, scalable pathway toward advanced lithium-ion batteries with exceptionally stable cathodes. Full article

The wheat–soybean double-cropping system enables the continuous production of preceding and succeeding crops within the same growing season, providing an important approach for improving arable land-use efficiency, increasing output per unit area, and optimizing cropping structure. In Liaoning Province, where thermal resources and the frost-free period are relatively limited, this system places high requirements on the growth duration, yield stability, and succession compatibility of the preceding wheat crop with the succeeding soybean crop. To identify spring wheat cultivars suitable for this system, field trials were conducted from 2021 to 2023, using three representative ecological regions of Liaoning Province. Ten widely grown spring wheat cultivars were evaluated for major agronomic traits, grain quality, and disease resistance, and their stability and system adaptability were analyzed using a mixed linear model, GGE biplot analysis, and TOPSIS. The results showed clear differences among cultivars in growth duration, wheat yield, and succeeding soybean yield. Liaochun 33 and Liaochun 18 had relatively short growth durations of 78–84 days and 79–83 days, respectively, and showed favorable performance in wheat yield, succeeding soybean yield, and stability. Combined with grain quality, disease resistance, and TOPSIS-based comprehensive evaluation, Liaochun 33 showed the best overall performance, while Liaochun 18 also exhibited strong system adaptability. Overall, cultivar selection for the wheat–soybean double-cropping system in Liaoning Province should shift from single wheat-yield evaluation to overall system-benefit evaluation. Liaochun 33 and Liaochun 18 can be recommended as preferred spring wheat cultivars for this cropping system. Full article

Sulfur–soybean oil polymers with tunable thermal insulation properties were synthesized via inverse vulcanization of elemental sulfur and soybean oil and reinforced with biochar (BC) derived from spent barley biomass. Biopolymer films (F-BPs) with sulfur contents ranging from 20 to 80 wt% were prepared, and biochar-filled biocomposites (F-BP-Cs) were obtained using different filler loadings and processing routes. Their structural, morphological, thermal, mechanical, and surface properties were systematically analyzed to establish structure–property relationships, with particular focus on thermal transport behavior. Differential scanning calorimetry (DSC) revealed that sulfur contents ≤50 wt% favored the chemical incorporation of elemental sulfur into the polymer network via covalent bonding, significantly reducing the presence of free crystalline sulfur in the material. SEM images and porosity analysis revealed that BC incorporation and processing conditions significantly affected microstructural connectivity and air-filled porosity. As a result, F-BP-C materials exhibited low thermal conductivities, reaching values of ~0.033–0.039 W/(m·K), comparable to commercial insulating materials such as cork and polymeric foams. This reduction was attributed to increased structural disorder, high interfacial density, and enhanced phonon scattering within the heterogeneous polymer–BC–air system. These findings demonstrate the potential of these biocomposites as sustainable thermal insulating materials derived from industrial and agricultural waste. Full article

On-orbit space cameras face high heat dissipation and non-ideal thermal contact interfaces. Thermal interface material (TIM) performance affects detector stability and imaging quality. However, traditional fillers are not clearly suitable for large-area, low-pressure, and non-ideal conditions. This paper assumes that embossed indium foil compensates for interface irregularities at micro and macro scales. It thus reduces interface thermal resistance (ITR). We propose embossed indium foil as a TIM. We build an evaluation framework from surface thermal resistance to component-level validation. Experiments are conducted on a steady-state heat flux platform. We measure ITR of four foil thicknesses (0.1–0.3 mm) under different pressures (0.17–1.38 MPa) and temperatures (10–30 °C). Results show strong pressure dependence. At low pressure (<0.6 MPa), thinner foils perform better due to lower bulk resistance. At high pressure (>0.6 MPa) and large area (0.06 m²), thicker foils show advantages. Their higher plasticity better compensates surface errors. Engineering tests confirm the method’s effectiveness. A 0.285 mm embossed indium foil reduces ITR from 3055 to 750 mm²·°C·W⁻¹, a 75.5% reduction. This study proves embossed indium foil fills micro-gaps and compensates macro-shape errors. It provides quantitative support for spacecraft thermal design. Full article

The scalable and sustainable production of graphene remains a significant challenge due to the high cost, complex processing, and environmental impact associated with fossil-derived graphite precursors. In this work, we report a biorenewable pathway for producing graphitic carbon from industrial hemp biomass, yielding a plant-derived material called CleanGraphene. This approach provides a renewable and potentially scalable alternative to petroleum- and coal-based graphene production while maintaining competitive structural and electrical performance. CleanGraphene samples are systematically characterized using X-ray diffraction (XRD), Raman spectroscopy, transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), and thermogravimetric analysis (TGA) to evaluate crystallographic order, layer stacking, defect density, surface chemistry, and thermal stability. The results show that optimized CleanGraphene materials consist of multilayer graphene-like platelets with compact interlayer spacing (d(002) ≈ 3.36–3.37 Å), extended crystallite coherence lengths (L_c up to ~75 nm), large in-plane sp² domains (L_a exceeding ~200 nm), and relatively low defect densities, indicating well-developed graphitic ordering. Electrical conductivity measurements using a binder-free pelletization method and four-point probe analysis demonstrate that the highest quality CleanGraphene samples achieve conductivities of (8.4–8.6) × 10⁴ S m⁻¹, surpassing leading commercial graphene benchmarks measured under identical conditions. Structure–property correlations confirm that electrical performance is governed primarily by crystallite coherence, defect density, and interlayer stacking order, while surface oxygen content plays a secondary role within an ordered graphitic framework. All CleanGraphene samples exhibit excellent thermal stability, retaining more than 95% mass up to ~800–900 °C under an inert atmosphere. Collectively, these findings establish quantitative quality benchmarks for hemp-derived graphene and demonstrate that biomass-based graphene can achieve electrical and thermal performance comparable to, and in some cases exceeding, conventional commercial products. This work highlights industrial hemp as a promising renewable precursor for the scalable production of high-performance graphitic nanomaterials for electrically and thermally conductive composite applications. Full article

This study investigates a thermal management strategy for butyl/chloroprene rubber (IIR/CR) bladder compounds by incorporating hexagonal boron nitride (h-BN) as a thermally conductive filler to enhance heat transfer efficiency. Compounds containing 0, 10, 25, and 33 wt% h-BN were prepared via solution mixing to ensure uniform dispersion and subsequently vulcanized using a hot press. The materials were characterized in terms of morphology, cure behavior using a moving die rheometer (MDR), thermal conductivity, crosslink density, mechanical properties, and dynamic mechanical analysis (DMA). The incorporation of h-BN significantly enhanced thermal performance, nearly doubling the thermal conductivity at 33 wt%. MDR measurements demonstrated that this improved heat transfer capability accelerated the thermal onset of vulcanization, effectively reducing scorch time. Mechanical testing revealed a systematic increase in stiffness at application-relevant low strain levels (25–50%), attributed to hydrodynamic reinforcement, accompanied by a progressive increase in elongation at break. This enhanced extensibility is associated with the presence of lamellar h-BN platelets, which facilitate stress redistribution and promote dynamic chain mobility under deformation. DMA showed that h-BN incorporation increased the storage modulus and intensified the Payne effect, confirming the formation of a robust physical filler network. Overall, the incorporation of h-BN delivers a formulation pathway for energy-efficient tire curing bladders by significantly improving heat transfer efficiency and dimensional stability. Full article

The radial heat transfer mechanism of compacted conductors in overhead insulated cables is unclear, and the insulation layer complicates the thermal boundary conditions, limiting the direct applicability of existing ampacity calculation methods. Based on the Morgan model framework, this paper proposes an ampacity calculation method that accounts for the “plastic-then-elastic” deformation characteristics of compacted conductors. Material plastic flow and elastic deformation of the substrate are incorporated to refine the formulations for interlayer thermal contact conductance and thin-layer air gap thickness, while the equivalent distance of air voids is corrected using the fill factor. An iterative convergence procedure for the insulation outer surface temperature is established to accurately evaluate conductor Joule losses. Validated by wind tunnel tests on JKLGYJ 240/30 cables, the proposed method yields a radial temperature difference of 2.41 °C, closely matching the measured 2.6 °C, with an error of 7.4% compared to 13.5% for the conventional Morgan model. Parametric analysis reveals that equivalent radial thermal conductivity is independent of external environmental factors. Conductor stress has a negligible effect on the ampacity (variation < 0.1%). Under low wind speeds (0–5 m/s), the ampacity increases substantially with wind speed. Full article

Laser-induced graphene (LIG) is a porous carbon material produced in situ by direct laser irradiation of carbon-containing precursors. With its three-dimensional porous structure, high electrical conductivity, facile patternability, low cost, and environmentally friendly fabrication, LIG has attracted growing interest for flexible sensing applications. It shows strong potential in wearable electronics, health monitoring, human–machine interaction, environmental sensing, and intelligent robotics. Although LIG-based sensors have demonstrated excellent performance in mechanical and thermal signal detection, a systematic review of their basic materials, formation mechanisms, sensing principles, structural design, performance optimization, and applications remains limited. This review first summarizes the fundamental materials, processing parameters, and formation principles of LIG, and then highlights recent progress in LIG-based strain and temperature sensors, focusing on sensing mechanisms, key performance indicators, optimization strategies, and research status. The main challenges for practical application are also discussed. These include limited material uniformity and fabrication reproducibility, signal coupling and interference in multifunctional devices, and issues of process compatibility and packaging reliability. Future directions for high-performance, integrated, and scalable LIG sensors are then. Full article

This investigation uses polycrystalline cubic boron nitride (PCBN) tools for precision turning of D6AC (45CrNiMoVA) hardened steel, thereby enabling the manufacturing of components that meet the requirements of intelligent manufacturing lines. A Taguchi’s L16 (4³) orthogonal design was employed to systematically investigate the effects of cutting speed, depth of cut, and feed rate on cutting force, cutting temperature, surface roughness, and tool wear. Analysis of variance (ANOVA) was then conducted to quantify the contribution of each cutting parameter, and high-accuracy predictive models (R² > 0.86) were established for the key response variables, namely cutting force components (F_x, F_y, F_z), cutting temperature (T), and flank wear width (VB_max). The results show that excellent surface quality can be achieved within the investigated range, namely at cutting speeds of 100–250 m·min⁻¹, depths of cut of 0.05–0.2 mm, and feed rates of 0.05–0.125 mm·rev⁻¹, with surface roughness (Ra) below 0.8 μm and mostly around 0.4 µm. At a feed rate of 0.05 mm·rev⁻¹, the measured Ra was greater than the theoretical value (Ra*), whereas at a feed rate of 0.075 mm·rev⁻¹, Ra was lower than Ra*, with the difference increasing as feed rate increased. The ANOVA results showed that cutting forces were dominated by depth of cut, cutting temperatures by feed rate, and tool wear by depth of cut. The optimal process strategy was derived as follows: first, prioritize a lower feed rate; second, select an appropriate depth of cut based on tool failure or deformation control objectives; and third, choose a suitable cutting speed according to tool-life requirements or machining efficiency. This study provides process guidance and predictive tools for PCBN finishing of D6AC steel, thus promoting green, precise, and efficient machining of high-strength, high-hardness, and low-thermal-conductivity materials. Full article

In this paper the design, modelling, and performance assessment of a miniaturised dual-purpose optical instrument for small satellites are presented. The instrument can function as a star tracker and as a space-debris detection camera. The system integrates commercial off-the-shelf components, i.e., a CMOS sensor, a processing unit and lens assembly, together with a custom three-vane optical baffle optimised for stray-light suppression. A complete numerical evaluation was conducted through optical ray-tracing, lumped-parameter thermal modelling, and structural finite-element analysis to validate the instrument prior to hardware testing. Optical simulations confirmed effective stray-light suppression and acceptable Point Source Transmission behaviour, enabling signal-to-noise ratio performance suitable for star and debris detection up to ∼5.8 mag. The resulting instrument, with a mass of approximately 172 g and dimensions of 105 mm × 52 mm × 52 mm, demonstrates a compact, low-cost, and multifunctional solution for small-sized platforms. Future work includes environmental testing and on-orbit demonstration to prepare the system for flight qualification. Full article

High-entropy perovskite oxides attract considerable attention due to their outstanding properties and extensive applications. In this work, the lattice distortion and the mechanical, thermal and electronic structure properties of high-entropy (Ca_0.2Sr_0.2Ba_0.2La_0.2Pb_0.2)TiO₃ (CSBLPT) are investigated through first-principles calculations. The results suggest that the influence of O atoms on lattice distortion is predominant, and the effect of overall A-site atoms plays a distinctly greater role than that of the B-site atoms. The mechanical results show that the high-entropy CSBLPT has a lower Young’s modulus and higher fracture toughness than ternary SrTiO₃. The Debye temperature also indirectly indicates that the thermal expansion coefficient of the studied high-entropy perovskite is greater than that of SrTiO₃. As for thermal conductivity, the obtained result of CSBLPT is also appreciably lower than that of SrTiO₃, and the lowest thermal conductivity is along the [100] direction. The Fermi level of high-entropy CSBLPT is transferred to the conduction band, exhibiting a degenerate n-type semiconductor behavior with metallic-like characteristics, and the Bader charge values are also related to the local lattice distortion, which may cause differences in thermomechanical properties between high-entropy CSBLPT and SrTiO₃. Above all, high-entropy CSBLPT is a preferable TBC material with excellent performance under working conditions compared to SrTiO₃. Full article

Tree bark, an abundant by-product of the timber industry, represents a promising feedstock for sustainable construction. This study investigates the thickness swelling, water absorption, hygroscopicity and mechanical (compressive strength) properties of insulation panels produced from hardwood bark (Tilia spp. and Robinia pseudoacacia) via hydromechanical treatment and a wet-forming process. The panels were produced without added adhesives, relying on the formation of hydrogen bonds during the drying phase to ensure structural integrity. Both bark-based insulation boards (thermal conductivity coefficient 0.055–0.057 W/m·K) showed similar hygroscopic behavior, reaching equilibrium moisture contents of max. 25% at 93.9% RH. Water absorption after 24 h immersion was highly material-dependent; Tilia-based panels showed 57.11 ± 5.81%, and Robinia-based panels 320.61 ± 11.34%. Thickness swelling remained low (max. 6% for Robinia), showing significant orthotropic anisotropy. At 10% compressive strain, the Tilia and Robinia bark-based panels showed compressive strengths of 188 ± 14.6 kPa and 298 ± 18.1 kPa, accordingly. These findings demonstrate that hardwood bark can be successfully valorized into high-performance, binderless insulation, supporting circular economic strategies. Full article