Search Results (26)

The operational ability of a unit or mechanism depends mainly on the quality of the mechanically produced working surfaces. Many materials can be assigned to a group of hard-to-cut materials that includes titanium- and aluminum-based alloys, a new class of heat-resistant alloys, SiCp/Al composites, hard alloys, and other alloys. The difficulties in their machining are related not only to the high temperatures achieved on the contact pads under mechanical load and the extreme cutting conditions but also to the properties of those materials, which affect the adhesion of the chip to the tool faces, hindering chip flow. One of the possible solutions to reduce those effects and improve the operational life of the tool, and as a consequence, the final quality of the working surface of the unit, is texturing the rake face of the tool with microgrooves or nanogrooves, microholes or nanoholes (pits, dimples), micronodes, cross-chevron textures, and other microtextures, the depth of which is in the range of 3.0–200.0 µm. This review is addressed at systematizing the data obtained on micro- and nanotexturing of PCD tools for cutting hard-to-cut materials by different techniques (fiber laser graving, femto- and nanosecond laser, electrical discharge machining, fused ion beam), additionally subjected to fluorination and dip- and drop-based coatings, and the effect created by the use of the textured PCD tool on the machined surface. Full article

Carbon-based materials have emerged as promising biomaterials due to their biocompatibility and inherent antibacterial properties. Carbyne, a unique allotrope of carbon, characterized by sp-hybridized carbons forming alternating single and triple bonds, exhibits exceptional toughness. Herein, we explore the potential of carbyne-enriched plasma coatings for antibacterial applications in conjunction with micro- and nano-textured polymeric surfaces. We investigate and characterize carbyne-enriched plasma coatings onto superhydrophilic or superhydrophobic poly (methyl methacrylate) (PMMA) plasma micro-nanotextured surfaces. Our analysis evaluates the wetting properties and durability of these surfaces, particularly in liquid immersion conditions. The integration of carbyne-enriched plasma coatings serves a dual purpose: it enhances the chemical bactericidal action and protects surface micro-nanostructures from deformation due to capillary forces thanks to the material’s innate toughness. The results show that the micro-nanotextured and carbyne-enriched coated PMMA surfaces exhibit a significant bactericidal activity as expressed by a bactericidal index of approximately 50%, owing to the combined effect of both the surface topography and the plasma-deposited carbyne coating. Full article

Polyethylene terephthalate (PET) is widely used in food packaging, biomedical, and optical applications, but its inherent wettability limitations can hinder its performance in extreme environments. To this end, several methods have been developed to improve PET wetting properties. Yet, most of the methods proposed are wet and involve the use of chemical reagents, whereas, in most of the dry-based methods, such as plasma-based methods, which can easily tune the wetting properties of polymeric materials such as PET, achieving long-term stability, especially in extreme wetting states (superhydrophilicity and superhydrophobicity), remains a challenge. In this work, oxygen plasma etching is used to micro-nanotexture thin and, therefore, flexible PET films (thickness: 50 μm) for three different time durations of 4, 6, and 12 min followed by a C₄F₈ plasma deposition of a hydrophobic film or a hydrophilic poly (ethylene glycol) coating depending on the wettability profile targeted. Using this dry and, therefore, “green” and simple two step method, durable superhydrophilic and superhydrophobic surfaces that last for at least one year have been successfully realized. Finally, it is also shown that wetting control can be achieved without significantly affecting the inherent optical properties of the PET film (texturing duration up to 6 min), highlighting the multifunctionality of the plasma micro-nanotextured PET film. Full article

Surface engineering and architectural design represent key frontiers in total ankle arthroplasty (TAA) implant development. This narrative review examines biointegration strategies, focusing on porous structures, surface modification techniques, and emerging smart technologies. Optimal porous architectures with 300–600 µm pore sizes facilitate bone ingrowth and osseointegration, while functionally graded structures address regional biomechanical demands. Surface modification encompasses bioactive treatments (such as calcium phosphate coatings), topographical modifications (including micro/nanotexturing), antimicrobial approaches (utilizing metallic ions or antibiotic incorporation), and wear-resistant technologies (such as diamond-like carbon coatings). Multifunctional approaches combine strategies to simultaneously address infection prevention, enhance osseointegration, and improve wear resistance. Emerging technologies include biodegradable scaffolds, biomimetic surface nanotechnology, and intelligent sensor-based monitoring systems. While many innovations remain in the research stage, they demonstrate the potential to establish TAA as a comprehensive alternative to arthrodesis. Successful implant design requires integrated surface engineering tailored to the ankle joint’s demanding biomechanical and biological environment Full article

The enhanced and direct immobilization of the enzyme horseradish peroxidase on poly(methyl methacrylate) (PMMA) microchannel surfaces to create a miniaturized enzymatic reactor for the biocatalytic oxidation of phenols is demonstrated. Enzyme immobilization occurs by physical adsorption after oxygen plasma treatment, which micro-nanotextures the PMMA surfaces. A five-fold enhancement in immobilized enzyme activity was observed, attributed to the increased surface area and, therefore, to a higher quantity of immobilized enzymes compared to an untreated PMMA surface. The enzymatic reaction yield reached 75% using a flow rate of 2.0 μL/min for the reaction mixture. Additionally, the developed microreactor was reused more than 16 times without affecting the enzymatic conversion yield. These results demonstrate the potential of microchannels with plasma micro/nanotextured surfaces for the rapid and facile fabrication of microfluidic enzymatic microreactors with enhanced catalytic activity and stability. Full article

Background: Continuous research on breast implant-associated anaplastic large cell lymphoma (BIA-ALCL) has introduced a focus on surface texturizations and a shift towards smooth breast devices, yet outcomes comparing the complication profiles of differently textured tissue expanders (TEs) remain conflicting. The study aim was to compare the complication profile of a new nanotextured and MRI-compatible TE to micro- and macrotextured TEs and to identify possible predictors for complications. Methods: A retrospective analysis of women undergoing expander-based breast reconstruction after mastectomy between January 2016 and March 2022 was conducted. The primary endpoint was the development of capsular contracture. Possible predictors were analyzed in a mixed-effects model using the least absolute shrinkage and selection operator (LASSO). Moreover, a comparison of complications and an evaluation of predictors were carried out. Results: A total of 147 breasts, encompassing 82 nanotextured, 43 microtextured and 22 macrotextured TEs, were analyzed. Breasts with nanotextured TEs were less likely to develop capsular contracture overall (OR, 0.12; 95%CI 0.05–0.28, p < 0.001). Post-mastectomy radiotherapy (PMRT) was identified as a predictor for capsular contracture (OR, 4.67; 95%CI 1.86–11.71, p < 0.001). Breasts with nanotextured TEs showed a higher rate of seroma, but lower rates of malposition and pain. Predictors for developing postoperative complications included higher mastectomy weight (p = 0.008). Conclusions: Breasts with nanotextured TEs exhibited the lowest rate of capsular contracture compared to micro- and macrotextured TEs. Together with its MRI-compatibility and improved oncologic follow-up, the nanotextured TE seems to be a favorable device for expander-based breast reconstruction. Full article

The need for sustainable energy solutions is steering research towards green fuels. One promising approach involves electrocatalytic gas conversion, which requires efficient catalyst surfaces. This study focuses on developing and testing a hydrophobic octadiene (OD) coating for potential use in electrocatalytic gas conversion. The approach aims to combine a plasma-deposited hydrophobic coating with air-trapping micro- and nanotopographies to increase the yield of electrocatalytic reactions. Plasma polymerisation was used to deposit OD films, chosen for their fluorine-free non-polar properties, onto titanium substrates. We assessed the stability and charge permeability of these hydrophobic coatings under electrochemical conditions relevant to electrocatalysis. Our findings indicate that plasma-deposited OD films, combined with micro-texturing, could improve the availability of reactant gases at the catalyst surface while limiting water access. In the presence of nanotextures, however, the OD-coated catalyst did not retain its hydrophobicity. This approach holds promise to inform the future development of catalyst materials for the electrocatalytic conversion of dinitrogen (N₂) and carbon dioxide (CO₂) into green fuels. Full article

The eligibility of applying the Owens–Wendt approach to determining the free surface energy of liquid-repellent aluminum surfaces, with micro- and nanotextures formed by a femtosecond laser, was considered. This approach has been shown to be applicable using two essential parameters that can be derived from the graphs. The first is related to the fraction of the contact area between the liquid and the solid surface in the Cassie state. The second is related to the degree of intrinsic polarity of the surface material or the applied organic modifier. The presented interpretation was used to compare the liquid repellency of the obtained textures. A microtexture with a period of 60 μm and a groove width of 45 μm has been shown to be the most liquid repellent. Among the modifiers, 1H,1H,2H,2H-perfluoroctyltriethoxysilane was the most effective, and stearic acid was only slightly inferior, but promising in terms of cost and environmental friendliness. It was shown that spontaneous hydrophobization provided a contact angle with water up to 159°, but the stability of such textures was inferior to the considered modifiers. Full article

Photobiomodulation (PBM) therapy is known to have the potential to improve bone regeneration after implant surgery. However, the combinatory effect of the nanotextured implant and PBM therapy on osseointegration has not yet been proved. This study evaluated the photobiomodulation-based synergistic effects of Pt-coated titania nanotubes (Pt-TiO₂ NT) and 850 nm near-infrared (NIR) light on osteogenic performance in vitro and in vivo. The FE-SEM and the diffuse UV-Vis-NIR spectrophotometer were used to perform the surface characterization. The live-dead, MTT, ALP, and AR assays were tested to perform in vitro tests. The removal torque testing, the 3D-micro CT, and the histological analysis were used to conduct in vivo tests. The live-dead and MTT assay resulted in Pt-TiO₂ NTs being biocompatible. The ALP activity and AR assays demonstrated that the combination of Pt-TiO₂ NT and NIR irradiation significantly enhanced osteogenic functionality (p < 0.05). The results of in vivo test, employing the removal torque testing, the 3D-micro CT, and histological analysis, showed overall improved outcomes; however, no significant difference was observed between the control and experimental groups (p > 0.05). Therefore, we confirmed the possibility of the combination of Pt-TiO₂ NT and NIR light as a promising technology for implant surgery in dentistry. Full article

This work investigates a self-masking technology for roughening the surface of light-emitting diodes (LEDs). The carbonized photoresist with a naturally nano/micro-textured rough surface was used as a mask layer. After growing the Si₃N₄ passivation layer on LEDs, the texture pattern of the mask layer was transferred to the surface of the passivation layer via reactive ion beam (RIE) dry etching, resulting in LEDs with nano-textured surfaces. This nano-textured surface achieved by self-masking technology can alleviate the total internal reflection at the top interface and enhance light scattering, thereby improving the light extraction efficiency. As a result, the wall-plug efficiency (WPE) and external quantum efficiency (EQE) of rough-surface LEDs reached 53.9% and 58.8% at 60 mA, respectively, which were improved by 10.3% and 10.5% compared to that of the flat-surface Si₃N₄-passivated LED. Additionally, at the same peak, both LEDs emit a wavelength of 451 nm at 350 mA. There is also almost no difference between the I–V characteristics of LEDs before and after roughening. The proposed self-masking surface roughening technology provides a strategy for LEE enhancement that is both cost-effective and compatible with conventional fabrication processes. Full article

Polycrystalline boron-doped diamond (BDD) films were surface nanotextured by femtosecond pulsed laser irradiation (100 fs duration, 800 nm wavelength, 1.44 J cm⁻² single pulse fluence) to analyse the evolution of induced alterations on the surface morphology and structural properties. The aim was to identify the occurrence of laser-induced periodic surface structures (LIPSS) as a function of the number of pulses released on the unit area. Micro-Raman spectroscopy pointed out an increase in the graphite surface content of the films following the laser irradiation due to the formation of ordered carbon sites with respect to the pristine sample. SEM and AFM surface morphology studies allowed the determination of two different types of surface patterning: narrow but highly irregular ripples without a definite spatial periodicity or long-range order for irradiations with relatively low accumulated fluences (<14.4 J cm⁻²) and coarse but highly regular LIPSS with a spatial periodicity of approximately 630 nm ± 30 nm for higher fluences up to 230.4 J cm⁻². Full article

Dust pollution presents a wide range of adverse effects to product functionalities and the quality of human life. For instance, when dust particles deposit on solar photovoltaic panels, sunlight absorption is significantly reduced, and solar-to-electrical energy conversion yield may be lowered by 51%- Conventional (manual) dust removal methods are costly, consume significant material resources, and cause irreparable damage to the solar glass surface. Therefore, it is critical to develop glass surfaces that can clean themselves or are easily cleaned by natural forces. Many approaches have been attempted to reduce dust deposition, such as developing superhydrophobic surfaces and preparing anti-static surfaces. This paper reviews the recent progress in studies of anti-dust and cleaning mechanisms or methodologies, which include investigation into micro- and nano-sized dust properties, dust deposition processes and adhesion mechanisms to surfaces, and the state-of-the-art approaches to anti-dust and easy-cleaning functions that tailor surface micro-/nanotextures, lowering surface energy via nanocoatings, and enhancing anti-static properties with nanomaterials. We compare the advantages and disadvantages of various approaches and discuss the research prospects. We envision that future research will be focused on developing transparent surfaces with multiple dust-proof functions to cope with dust-burdening operating environments. Full article

The periodic nanotexture was superposed to the micro-textured grooves on the side surface of the punch. These grooves with nanotextures were shaped to have parallel and vertical orientations to the punch stroke direction, respectively. A stack of five amorphous electrical steel sheets was punched out with these micro-/nano-textured punches. The process affected zone at the vicinity of the punched hole was analyzed by SEM (Scanning Electron Microscopy) and a three-dimensional profilometer. The punch surfaces were also observed by SEM to describe the debris particle adhesion on them. The dimensional change in each layer of the stack before and after perforation was measured to describe the punching behavior with the comparison to the punch diameter. Full article

A new data transformation method for micro-manufacturing using a topological model for a micro-/nano-texture was proposed for a surface-decorated product. Femtosecond laser printing was utilized to form the micro-/nano-textures into the hardened thick layer of dies by plasma nitriding. At first, the plasma-nitrided AISI316L flat substrate was laser-printed as a punch to imprint the tailored nano-textures onto the AA1060 aluminum plate for its surface decoration with topological emblems. Second, the plasma-nitrided SKD11 cylindrical punch was laser-trimmed to form the nanostructures on its side surface. This nano-texture was imprinted onto the hole surface concurrently with piercing a circular hole into electrical steel sheet. The fully burnished surface had a shiny, metallic quality due to the nano-texturing. The plasma nitriding, the laser printing and the CNC (computer numerical control) imprinting provided a way of transforming the tailored textures on the metallic product. Full article

Anti-icing or passive strategies have undergone a remarkable growth in importance as a complement for the de-icing approaches or active methods. As a result, many efforts for developing icephobic surfaces have been mostly dedicated to apply superhydrophobic coatings. Recently, a different type of ice-repellent structure based on slippery liquid-infused porous surfaces (SLIPS) has attracted increasing attention for being a simple and effective passive ice protection in a wide range of application areas, especially for the prevention of ice formation on aircrafts. In this work, the electrospinning technique has been used for the deposition of PVDF-HFP coatings on samples of the aeronautical alloy AA7075 by using a thickness control system based on the identification of the proper combination of process parameters such as the flow rate and applied voltage. In addition, the influence of the experimental conditions on the nanofiber properties is evaluated in terms of surface morphology, wettability, corrosion resistance, and optical transmittance. The experimental results showed an improvement in the micro/nanoscale structure, which optimizes the superhydrophobic and anticorrosive behavior due to the air trapped inside the nanotextured surface. In addition, once the best coating was selected, centrifugal ice adhesion tests (CAT) were carried out for two types of icing conditions (glaze and rime) simulated in an ice wind tunnel (IWT) on both as-deposited and liquid-infused coatings (SLIPs). The liquid-infused coatings showed a low water adhesion (low contact angle hysteresis) and low ice adhesion strength, reducing the ice adhesion four times with respect to PTFE (a well-known low-ice-adhesion material used as a reference). Full article