Search Results (29)

Research on bionic superhydrophobic surfaces draws inspiration from the microstructures and wetting mechanisms of natural organisms such as lotus leaves, water striders, and butterfly wings, offering innovative approaches for developing artificial functional surfaces. By synergistically combining micro/nano hierarchical structures with low surface energy chemical modifications, researchers have devised various fabrication strategies—including laser etching, sol-gel processes, electrochemical deposition, and molecular self-assembly—to achieve superhydrophobic surfaces characterized by contact angles exceeding 150° and sliding angles below 5°. These technologies have found widespread applications in self-cleaning architectural coatings, efficient oil–water separation membranes, anti-icing materials for aviation, and anti-biofouling medical devices. This article begins by examining natural organisms exhibiting superhydrophobic properties, elucidating the principles underlying their surface structures and the wetting states of droplets on solid surfaces. Subsequently, it categorizes and highlights key fabrication methods and application domains of superhydrophobic surfaces, providing an in-depth and comprehensive discussion. Full article

With daily oil consumption approaching 100 million barrels, the global demand continues to generate significant quantities of oily wastewater during oil extraction, refining, and transportation, and the development of effective oil–water separation technologies has become crucial. However, membrane corrosion is a challenge under the harsh conditions involved. Here, we are inspired by the lotus leaf to create a corrosion-resistant and robust superhydrophobic membrane using a general spraying method. By using this spraying process to apply the Graphene@PDMS heptane dispersion onto the mesh substrate, we create a biomimetic corrosion-resistant and robust superhydrophobic stainless steel mesh (SSM). The modified SSM can still maintain superhydrophobic properties after soaking in a strong acidity solution (pH = 1), robust alkalinity solution (pH = 14), or NaCl solution (15 days), which demonstrates excellent chemical stability. Moreover, the modified SSM shows strong mechanical stability during ultrasonic treatment for 2 h. The superhydrophobic SSM can be used to separate various kinds of oils from water with high flux and separation efficiency. It shows a high flux of 27,400 L·m⁻²·h⁻¹ and high separation efficiency of 99.42% for soybean oil–water separation using 400-mesh SSM. The biomimetic modified SSM demonstrates great potential for oil–water separation under harsh conditions, which gives it promise as a candidate in practical applications of oil–water separation. Full article

The development of superhydrophobic, waterproof, and breathable membranes, as well as icephobic surfaces, has attracted growing interest. Fluorinated polymers like PTFE or PVDF are highly effective, and previous research by the authors has shown that combining these polymers with electrospinning-induced roughness enhances their hydro- and ice-phobicity. The infusion of these electrospun mats with lubricant oil further improves their icephobic properties, achieving a slippery liquid-infused porous surface (SLIPS). However, their environmental impact has motivated the search for fluorine-free alternatives. This study explores polydimethylsiloxane (PDMS) as an ideal candidate because of its intrinsic properties, such as low surface energy and high flexibility, even at very low temperatures. While some published results have considered this polymer for icephobic applications, in this work, the electrospinning technique has been used for the first time for the fabrication of 95% pure PDMS fibers to obtain hydrophobic porous coatings as well as breathable and waterproof membranes. Moreover, the properties of PDMS made it difficult to process, but these limitations were overcome by adding a very small amount of polyethylene oxide (PEO) followed by a heat treatment process that provides a mat of uniform fibers. The experimental results for the PDMS porous coating confirm a hydrophobic behavior with a water contact angle (WCA) ≈ 118° and roll-off angle (αroll-off) ≈ 55°. In addition, the permeability properties of the fibrous PDMS membrane show a high transmission rate (WVD) ≈ 51.58 g∙m⁻²∙d⁻¹, providing breathability and waterproofing. Finally, an ice adhesion centrifuge test showed a low ice adhesion value of 46 kPa. These results highlight the potential of PDMS for effective icephobic and waterproof applications. Full article

In this study, we report the robust hydrophobicity, lower fouling propensity, and high thermal efficiency of the 1H,1H,2H,2H-perfluorooctyltriethoxysilane (FAS)-coated, carbon nanotube-immobilized membrane (CNIM) when applied to desalination via membrane distillation. Referred to as FAS-CNIM, the membrane was developed through a process that combined the drop-casting of nanotubes flowed by a dip coating of the FAS layer. The membranes were tested for porosity, surface morphology, thermal stability, contact angle, and flux. The static contact angle of the FAS-CNIM was 153 ± 1°, and the modified membrane showed enhancement in water flux by 18% compared to the base PTFE membrane. The flux was tested at different operating conditions and the fouling behavior was investigated under extreme conditions using a CaCO₃ as well as a mixture of CaCO₃ and CaSO₄ solution. The FAS-CNIM showed significantly lower fouling than plain PTFE or the CNIM; the relative flux reduction was 34.4% and 37.6% lower than the control for the CaCO₃ and CaCO₃/CaSO₄ mixed salt solution. The FAS-CNIM exhibited a notable decrease in specific energy consumption (SEC). Specifically, the SEC for the FAS-CNIM measured 311 kwh/m³ compared to 330.5 kwh/m³ for the CNIM and 354 kwh/m³ for PTFE using a mixture of CaCO₃/CaSO₄. This investigation underscores the significant contribution of the carbon nanotubes’ (CNTs) intermediate layer in creating a durable superhydrophobic membrane, highlighting the potential of utilizing carbon nanotubes for tailored interface engineering to tackle fouling for salt mixtures. The innovative design of a superhydrophobic membrane has the potential to alleviate wetting issues resulting from low surface energy contaminants present in the feed of membrane distillation processes. Full article

This study aimed to investigate and develop a cost-effective and superhydrophobic ceramic membrane for direct contact membrane distillation (DCMD) applications. Two types of mullite-based composite membranes were prepared via extrusion and sintering techniques. To create a small and narrow pore diameter distribution on the membrane surface, the dip-coating technique with 1 µm alumina was employed. The hexadecyltrimethoxysilane eco-friendly grafting agent was adopted to modify low-cost multilayer mullite-based composite membranes, transforming them from hydrophilic to superhydrophobic. The prepared membranes were characterized via field emission scanning electron microscopy (FESEM), energy-dispersive spectrometry (EDS), Fourier Transform Infrared Spectroscopy (FT-IR), X-ray diffraction (XRD), liquid entire pressure (LEP), contact angle, atomic force microscopy (AFM), porosity, and membrane permeability. The results of the prepared membranes validate the appropriateness of the material for membrane distillation applications. The optimized membrane, with a contact angle of 160° and LEP = 1.5 bar, was tested under DCMD using a 3.5 wt.% sodium chloride (NaCl) synthetic solution and Persian Gulf seawater as a feed. Based on the acquired results, an average permeate flux of 3.15 kg/(m²·h) and salt rejection (R%) of 99.62% were found for the 3.5 wt.% NaCl solution. Moreover, seawater desalination showed an average permeate flux of 2.37 kg/(m²·h) and salt rejection of 99.81% for a 20-h test without any pore wetting. Membrane distillation with a hydrophobic membrane decreased the turbidity of seawater by 93.13%. Full article

Processing polyethylene terephthalate (PET) into functional materials has both sustainable and economic significance. Therefore, this study aims to prepare functional nanofibers using PET, combining electrospun nanofibers with metal–organic frameworks (MOFs), which is an effective solution to increase the added value of functional nanofiltration membranes (NFMs). The surface morphology of PET fibers is successfully controlled by electrospinning parameters and post-treatment. The formation of a uniform coating of CuBTC crystals on the PET surface is induced by a simple and low-cost in situ growth technique. CuBTC@PET was treated to prepare superhydrophobic CuBTC@PET (SCP), thus improving the stability of CuBTC in water and expanding its potential applications. Through a series of optical and thermal characterizations, the porous morphology formation mechanism and MOF in situ growth mechanism of SCP fibers were discussed. Then, the air filtration performance and bacteriostatic properties of SCP nanofiltration membranes were investigated. The as-prepared SCP showed a high water contact angle (146.4°), low-pressure drop (39.7 Pa), and high filtration efficiency (95.3%, 3 μm NaCl), as well as unique, broad-spectrum antibiosis potency against Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli). This study shows that SCP nanofiltration membranes can be practically applied in high-performance antibacterial filtration membranes. Full article

Although membrane separation technology has been widely used in the treatment of oily wastewater, the complexity and high cost of the membrane preparation, as well as its poor stability, limit its further development. In this study, via the vacuum-assisted suction filtration method, polydopamine (PDA)-coated TiO₂ nanoparticles were tightly attached and embedded on both sides of laboratory filter paper (FP). The resultant FP possessed the typical wettability of high hydrophilicity in the air with the water contact angle (WCA) of 28°, superoleophilicity with the oil contact angle (OCA) close to 0°, underwater superoleophobicity with the underwater OCA greater than 150°, and superhydrophobicity under the water with the underoil WCA over 150° for five kinds of organic solvents (carbon tetrachloride, toluene, n-hexane, n-octane, and iso-octane). The separation efficiency of immiscible oil/water, oil-in-water, and water-in-oil emulsions using the modified FP is higher than 99%. After 17 cycles of emulsion separation, a high separation efficiency of 99% was still maintained for the FP, along with good chemical and mechanical stability. In addition, successful separation and purification were also realized for the oil-in-water emulsion that contained the methylene blue (MB) dye, along with the complete degradation of MB in an aqueous solution under UV irradiation. Full article

The double-layer PVDF-PVC (D-PP/PP) super-hydrophobic composite membrane was prepared by the coating immersion phase separation method to enhance the mechanical properties of the composite membrane. The D-PP/PP super-hydrophobic membrane was prepared using the casting solution concentration of 12 wt% PVDF-PVC composite membrane as basement and 4% casting of PVDF-PVC coating. The contact angle of the D-PP/PP membrane was 150.4 ± 0.3°, and the scanning electron microscope showed that the surface of the D-PP/PP membrane was covered by a cross-linked micro–nano microsphere. The mechanical properties showed that the maximum tensile force of the D-PP/PP composite membrane was 2.34 N, which was 19.4% higher than that of PVDF-PVC (1.96 N). Nano-graphite was added to the coating layer in the experiment. The prepared double-layer PVDF-PVC-nano-graphite/PVDF-PVC (D-PPG/PP) composite membrane reached 153.7 ± 0.5°, the contact angle increasing by 3.3°. The SEM comparison showed that the D-PPG/PP composite membrane had a more obvious micro–nano level microsphere layer. The mechanical properties are also superior. By preparing the D-PP/PP membrane, the mechanical properties of the membrane were improved, and the super-hydrophobic property of the coating was also obtained. At the same time, it was found that adding nano-graphite to the coating layer can better improve the hydrophobic, mechanical, and self-cleaning properties of the D-PP/PP composite membrane. Full article

The efficient separation of oil and water is a significant challenge worldwide due to the increasing frequency of industrial oily wastewater. Previous work by our group utilizes biological metal–organic framework-based superhydrophobic (S.P) textile fabric for oil/water separation. However, this system is limited due to the low mechanical stability, so there is a need for producing a more robust S.P membrane for oil/water separation. In this study, we report on the synthesis of carbon quantum dots (CQD) from banana leaves via a hydrothermal process and their application in producing a robust S.P coating on textile fabric for oil/water separation. The CQDs were characterized using various techniques including TEM, XRD, absorbance spectroscopy, and the BET method. The TEM images showed that the CQDs were circular in shape with a size of 4.4 nm, while the XRD micrograph indicated that the CQDs were crystalline in nature. The UV–vis graph showed a peak at a wavelength of 278 nm, suggesting strong absorption in the ultraviolet region. The BET-specific surface area of the prepared CQDs is 845 m²/g, with a pore volume of 0.33 cm³/g, and a mean pore diameter of 1.62 nm. We examined the surface wettability, morphology, composition, oil absorption capacity, oil/water separation performance, flux rate, chemical stability, and mechanical stability of the S.P membrane. Our findings indicate that the developed CQD-based S.P membrane possesses excellent S.P properties, displaying high water contact angles of 163° and low water sliding angles of 1°. The membrane demonstrated superior oil absorption capacity, separation efficiency, and flux rate towards three different oils—petroleum ether, n-hexane, and silicone oil. Petroleum ether has the highest separation efficiency (99.5%), and flux rate (13,500 L m⁻² h⁻¹), while silicone oil has the lowest. However, silicone oil has the highest absorption capacity (218.9 g/g) and petroleum ether has the lowest (194.8 g/g). For the absorption capacity and separation efficiency, a one-way ANOVA test was conducted. The statistical analyses revealed significant differences in absorption capacity and separation efficiency for the three oils, highlighting the efficacy of the superhydrophobic membrane for tailored oil/water separation. Additionally, the S.P membrane exhibited good mechanical (the membrane maintains its superhydrophobicity until an abrasion length of 850 cm) and chemical stability (the membrane maintains its superhydrophobicity in pH range 1–13), withstanding abrasion and immersion in solutions of varying pH values. The CQD-based S.P membrane shows great potential as a promising material for oil/water separation applications, with excellent performance and stability under various environmental conditions. Full article

There is an urgent need to develop new and improved oil-water separation materials with high stability and reusability for the cleanup of oily environmental pollutants. Here, fluorinated poly(ionic liquid)s were synthesized and their structure and property were characterized by nuclear magnetic resonance spectroscopy, Fourier transform infrared spectroscopy and thermogravimetric analysis. These fluorinated poly(ionic liquid)s were proposed as superhydrophobic coating on different metallic substrates through the combination of tethering fluorine groups in the PIL’s cation and anion exchange, and the superhydrophobic coating showed compactly stacked morphology under scanning electron microscope. The results of surface wettability experiments indicated that nearly all the fabricated materials showed a water contact angle larger than 150°, which is devoted to superhydrophobic nature. Moreover, for longer alkyl chain ILs and materials with smaller pore sizes, the water contact angle can be increased. At the same time, the fabricated superhydrophobic material exhibits a relatively high oil phase permeate flux, benefiting from the loose fibrous structure. Take the PIL@SSM300 for instance, the permeate fluxes were reached as high as 374,370 L·m⁻²·h⁻¹, 337,200 L·m⁻²·h⁻¹ and 302,013 L·m⁻²·h⁻¹ for petroleum ether, hexane and cyclohexane, respectively. Instead, water is effectively repelled from the superhydrophobic surface. These virtues make the fabricated superhydrophobic material an effective membrane for oil/water separation under gravity. The separation efficiency and water contact angle are nearly unaffected after at least 20 cycles, confirming the excellent robustness of the coatings. These efficient poly(ionic liquid)s-based superhydrophobic materials possessed the potential to be used for oil/water separation. Full article

Robust membrane materials with high efficiency have attracted extensive attention in oil/water separation. In this work, carbon particles via candle combustion were firstly adsorbed on the surface of stainless steel meshes (SSMs), which formed a thin hydrophobic coating, and a rough structure was then constructed through chemical vapor deposition and high temperature calcination, with the resultant SSM surface wrapped with uniform silica coating possessing the characteristic of superoleophobicity underwater. Scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), and X-ray powder diffraction (XRD) were used to characterize the modified SSMs. The prepared SSMs were superhydrophilic in air, and they had superoleophobicity underwater (157.4°). The separation efficiency of five oil/water mixtures was above 98.8%, and the separation flux was 46,300 L·m⁻²·h⁻¹. After it was immersed in 1 mol/L NaOH, 1 mol/L HCl and 3.5 wt% NaCl for 24 h, respectively, the efficiency was still above 97.3%. Further immersion in the solution of dopamine and octadecylamine resulted in the transformation of superhydrophililc/superoleophobicity-underwater SSMs to superhydrophobic SSMs, and the resultant SSMs with reverse surface wettability was also used for the oil/water separation with good separation efficiency and separation flux. Full article

In this work, membranes were synthesized by depositing fluoropolymer coatings onto metal meshes using the hot wire chemical vapor deposition (HW CVD) method. By changing the deposition parameters, membranes with different wetting angles were obtained, with water contact angles for different membranes over a range from 130° ± 5° to 170° ± 2° and a constant oil contact angle of about 80° ± 2°. These membranes were used for the separation of an oil–water emulsion in a simple filtration test. The main parameters affecting the separation efficiency and the optimal separation mode were determined. The results reveal the effectiveness of the use of the membranes for the separation of emulsions of water and commercial crude oil, with separation efficiency values that can reach over 99%. The membranes are most efficient when separating emulsions with a water concentration of less than 5%. The pore size of the membrane significantly affects the rate and efficiency of separation. Pore sizes in the range from 40 to 200 µm are investigated. The smaller the pore size of the membranes, the higher the separation efficiency. The work is of great economic and practical importance for improving the efficiency of the membrane separation of oil–water emulsions. It lays the foundation for future research on the use of hydrophobic membranes for the separation of various emulsions of water and oil products (diesel fuel, gasoline, kerosene, etc.). Full article

Superhydrophobic poly(vinylidene fluoride) (PVDF) membranes were obtained by a surface treatment consisting of oxygen plasma activation followed by functionalisation with a mixture of silica precursor (SiP) (tetraethyl-orthosilicate [TEOS] or 3-(triethoxysilyl)-propylamine [APTES]) and a fluoroalkylsilane (1H,1H,2H,2H-perfluorooctyltriethoxysilane), and were benchmarked with coated membranes without plasma activation. The modifications acted mainly on the surface, and the bulk properties remained stable. From a statistical design of experiments on surface hydrophobicity, the type of SiP was the most relevant factor, achieving the highest water contact angles (WCA) with the use of APTES, with a maximum WCA higher than 155° for membranes activated at a plasma power discharge of 15 W during 15 min, without membrane degradation. Morphological changes were observed on the membrane surfaces treated under these plasma conditions, showing a pillar-like structure with higher surface porosity. In long-term stability tests under moderate water flux conditions, the WCA of coated membranes which were not activated by oxygen plasma decreased to approximately 120° after the first 24 h (similar to the pristine membrane), whilst the WCA of plasma-treated membranes was maintained around 130° after 160 h. Thus, plasma pre-treatment led to membranes with a superhydrophobic performance and kept a higher hydrophobicity after long-term operations. Full article

Lightweight, durable waterproof and breathable membranes with multifunctional properties that mimic nature have great potential for application in high-performance textiles, efficient filtering systems and flexible electronic devices. In this work, the fluoride-free triblock copolymer poly(styrene-b-butadiene-b-styrene) (SBS) fibrous membrane with excellent elastic performance was prepared using electrospinning. According to the bionics of lotus leaves, a coarse structure was built onto the surface of the SBS fiber using dip-coating of silicon dioxide nanoparticles (SiO₂ NPs). Polydopamine, an efficient interfacial adhesive, was introduced between the SBS fiber and SiO₂ NPs. The hydrophobicity of the modified nanofibrous membrane was highly improved, which exhibited a super-hydrophobic surface with a water contact angle large than 160°. The modified membrane retained super-hydrophobic properties after 50 stretching cycles under 100% strains. Compared with the SBS nanofibrous membrane, the hydrostatic pressure and WVT rate of the SBS/PDA/SiO₂ nanofibrous membrane improved simultaneously, which were 84.2 kPa and 6.4 kg·m⁻²·d⁻¹ with increases of 34.7% and 56.1%, respectively. In addition, the SBS/PDA/SiO₂ nanofibrous membrane showed outstanding self-cleaning and windproof characteristics. The high-performance fibrous membrane provides a new solution for personal protective equipment. Full article

Shale gas wastewater is a hypersaline industrial effluent in demand of efficient treatment or resource recovery. Membrane distillation (MD) is a heat-driven desalination process of high potential to deal with such streams. However, its application is highly limited by the unsatisfactory hydrophobic membranes that involve a trade-off between vapor permeability and fouling/wetting resistance. Our previous studies highlighted the potential role of an intermediate coating layer of a carbon nanotube (CNT) for the superhydrophobic membrane with 1H,1H,2H,2H-perfluorodecyltriethoxysilane (FAS) grafted to address the trade-off issue against synthetic saline oily wastewater. The work herein investigated its application performance in the continuous concentration and water recovery of real shale gas wastewater, with a commercial PVDF membrane as the reference. The modified membrane recycled 48.2% of the total volume as high-quality water and rejected 99% of feed salinity, achieving a superior concentration rate and flux recovery rate compared to PVDF. The value of the COD, total nitrogen, and ammonia nitrogen in the permeate after the modified membrane was less than 50, 20, and 20 mg/L, meeting the local wastewater discharge standard. It was pointed out that the inorganic fouling for the MD membrane was more of a concern in dealing with a real stream, but the modified membrane exhibited excellent fouling resistance. The cost associated with the treatment was estimated at USD 2.2/m³ for a production capacity of 2000 m³/d. The proposed superhydrophobic membrane has proven to be a feasible alternative from both technical and economic standpoints, offering the potential to improve MD effluent water quality and mitigate membrane fouling. Full article