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Keywords = spherical hull

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10 pages, 5604 KB  
Article
Optimization and Stress Analysis of Welded Joints in Deep-Sea Titanium Alloy Spherical-Cylindrical Pressure Hull
by Keke Ge, Bowen Zhang, Qiang Xu and Aifeng Zhang
Metals 2026, 16(2), 215; https://doi.org/10.3390/met16020215 - 13 Feb 2026
Viewed by 409
Abstract
A spherical-cylindrical pressure hull is a new form of pressure-resistant structure that is distinguished from traditional large deep-sea equipment. The residual stresses and deformations introduced by out-of-tolerance welded joints pose a great threat to structural safety under deep-sea service conditions. In this paper, [...] Read more.
A spherical-cylindrical pressure hull is a new form of pressure-resistant structure that is distinguished from traditional large deep-sea equipment. The residual stresses and deformations introduced by out-of-tolerance welded joints pose a great threat to structural safety under deep-sea service conditions. In this paper, the angular joint of the spherical-cylindrical structure is optimized as a skirted butt joint, and the simulation method is employed to focus on the changes in stress and deformation in the two structural models before and after applying 20 MPa external pressure. The results identify that under hydrostatic pressure, the stress level in the skirt model decreases significantly compared to the residual stress of welding, while the stress in the fillet model increases slightly at the local location. After unloading, the structural stress and deformation return to the post-weld state. The effect of heat treatment on stress relief is very significant and can improve the bearing capacity of the structure. Full article
(This article belongs to the Section Structural Integrity of Metals)
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25 pages, 2190 KB  
Article
Green Synthesis of Bioactive Silver Nanoparticles from Fagopyrum esculentum Hulls
by Irina Macovei, Simon Vlad Luca, Krystyna Skalicka-Woźniak, Liviu Sacarescu, Cristina Mihaela Rimbu, Gabriela Vochita, Ana Clara Aprotosoaie, Andreia Corciova and Anca Miron
Pharmaceutics 2025, 17(9), 1124; https://doi.org/10.3390/pharmaceutics17091124 - 28 Aug 2025
Viewed by 1431
Abstract
Background/Objectives: The use of food waste in nanomaterial development represents an efficient and sustainable strategy for producing value-added products. Methods: In this study, silver nanoparticles (AgNPs) were synthesized from the hydroethanolic and aqueous extracts of buckwheat (Fagopyrum esculentum Moench) hulls, [...] Read more.
Background/Objectives: The use of food waste in nanomaterial development represents an efficient and sustainable strategy for producing value-added products. Methods: In this study, silver nanoparticles (AgNPs) were synthesized from the hydroethanolic and aqueous extracts of buckwheat (Fagopyrum esculentum Moench) hulls, under optimized conditions. The resulting AgNPs were characterized using spectroscopic and microscopic techniques. To evaluate their bioactivity, free radical scavenging assays, cytotoxicity assays against tumor and normal cells, and broth microdilution assays were conducted. Results: AgNPs, synthesized from the hydroethanolic and aqueous buckwheat hull extracts under optimized conditions, were small (mean diameters of 19.97 ± 7.86 and 5.55 ± 1.34 nm, respectively), well dispersed (polydispersity index values of 0.204 and 0.345, respectively), negatively charged, and stable (zeta potential values of −24.10 ± 6.73 and −23.5 ± 10.3 mV, respectively). The latter were more homogenous in shape, being predominantly spherical. Both samples of AgNPs demonstrated remarkable cytotoxic activity against A-375 human malignant melanoma cells (IC50 values below 5 μg/mL). AgNPs derived from the hydroethanolic buckwheat hull extract suppressed the growth of methicillin-resistant Staphylococcus aureus ATCC 43300 and Staphylococcus epidermidis ATCC 12228, with minimum inhibitory concentration (MIC) values of 37.50 and 4.68 μg/mL, respectively. AgNPs derived from the aqueous buckwheat hull extract exhibited higher free radical scavenging activity (EC50 values of 132.6 ± 0.3 and 77.40 ± 3.52 μg/mL in the 2,2-diphenyl-1-picrylhydrazyl (DPPH) and 2,2′-azinobis(3-ethylbenzothiazoline-6-sulfonic acid) (ABTS) assays, respectively). Conclusions: AgNPs synthesized from the buckwheat hull extracts demonstrated notable potential as antimelanoma and antibacterial agents. Full article
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26 pages, 66652 KB  
Article
Modeling and Analysis of Surface Motion Characteristics for a Dual-Propulsion Amphibious Spherical Robot
by Hongqun Zou, Fengqi Zhang, Meng Wang, You Wang and Guang Li
Appl. Sci. 2025, 15(16), 8998; https://doi.org/10.3390/app15168998 - 14 Aug 2025
Viewed by 1642
Abstract
This study introduces an amphibious spherical robot equipped with a dual-propulsion system (ASR-DPS) and investigates its water-surface motion characteristics. Due to its distinctive spherical geometry, the robot exhibits markedly different hydrodynamic behavior compared to conventional vessels. A comparative analysis of the frontal wetted [...] Read more.
This study introduces an amphibious spherical robot equipped with a dual-propulsion system (ASR-DPS) and investigates its water-surface motion characteristics. Due to its distinctive spherical geometry, the robot exhibits markedly different hydrodynamic behavior compared to conventional vessels. A comparative analysis of the frontal wetted area is performed, followed by computational fluid dynamics (CFD) simulations to assess water-surface performance. The results indicate that the hemispherical bow increases hydrodynamic resistance and generates large-scale vortex structures as a consequence of intensified flow separation. Although the resistance is higher than that of traditional hulls, the robot’s greater draft and dual-propulsion configuration enhance stability and maneuverability during surface operations. To validate real-world performance, standard maneuvering tests, including circle and zig-zag maneuvers, are conducted to evaluate the effectiveness of the propeller-based propulsion system. The robot achieves a maximum surface speed of 1.2 m/s and a zero turning radius, with a peak yaw rate of 0.54 rad/s under differential thrust. Additionally, experiments on the pendulum-based propulsion system demonstrate a maximum speed of 0.239 m/s with significantly lower energy consumption (220.6 Wh at 60% throttle). A four-degree-of-freedom kinematic and dynamic model is formulated to describe the water-surface motion. To address model uncertainties and external disturbances, two control strategies are proposed: one employing model simplification and the other adaptive control. Simulation results confirm that the adaptive sliding mode controller provides precise surge speed tracking and smooth yaw regulation with near-zero steady-state error, exhibiting superior robustness and reduced chattering compared to the baseline controller. Full article
(This article belongs to the Special Issue Control Systems in Mechatronics and Robotics)
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24 pages, 14024 KB  
Article
Biomimetic Structural Design for Reducing the Adhesion Between Wet Rice Leaves and Metal Surfaces
by Pengfei Qian, Qi He, Zhong Tang and Tingwei Gu
Agriculture 2025, 15(9), 921; https://doi.org/10.3390/agriculture15090921 - 23 Apr 2025
Cited by 5 | Viewed by 1188
Abstract
Adhesion behavior between wet rice leaves and metal surfaces exacerbates the difficulty in separating and removing grains in the cleaning device. Reducing the adhesion between the wet rice leaves and the cleaning device is an important factor in improving the harvesting performance of [...] Read more.
Adhesion behavior between wet rice leaves and metal surfaces exacerbates the difficulty in separating and removing grains in the cleaning device. Reducing the adhesion between the wet rice leaves and the cleaning device is an important factor in improving the harvesting performance of rice combine harvesters. This paper investigates the possibility of reducing the adhesion between them. By studying the liquid shape characteristics between the removed grains and the surface, it was found that the adhesion force between the leaf and the surface is greatest when additional pressure is present. Based on biomimetic principles and the convex hull structure of a dung beetle’s head, a convex hull structure for the metal surface was designed to balance the atmospheric pressure on both sides of the leaf in order to eliminate additional pressure. Using the liquid bridge model between a spherical and a flat surface, a liquid bridge model for the leaf and convex hull surface was established. By optimizing the minimum liquid bridge force, the convex hull radius and distance were determined to be 2.47 mm and 1.38 mm, respectively. Contact and collision experiments verified that the convex hull surface is more effective in reducing the adhesion of moist leaves, providing a reference for future research on the cleaning methods of moist rice grains. Full article
(This article belongs to the Section Agricultural Technology)
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18 pages, 663 KB  
Article
Comparative Analysis of Physical and Engineering Properties of New Egyptian Paddy Rice (Giza 183) Adapted to Mitigate Effects of Climate Change
by Waleed A. Almasoud, Mahmoud Abdel-Sattar, Doaa A. Abdelbary, Saber Sedeek, Abdulwahed M. Aboukarima, Dalia H. Eshra, Hail Z. Rihan and Mohamed E. Yehia
Agronomy 2024, 14(12), 2785; https://doi.org/10.3390/agronomy14122785 - 23 Nov 2024
Cited by 2 | Viewed by 4608
Abstract
One of the major challenges for crop breeding scientists is climate change. Their task is to develop new crop varieties that can withstand this phenomenon. For this study, a new Egyptian paddy variety called Giza 183, which is designed to adapt to mitigate [...] Read more.
One of the major challenges for crop breeding scientists is climate change. Their task is to develop new crop varieties that can withstand this phenomenon. For this study, a new Egyptian paddy variety called Giza 183, which is designed to adapt to mitigate the effects of climate change, was chosen. We focused on examining the physical and engineering properties of this variety in order to design strategies for storage, handling, transportation, drying, parboiling, and processing equipment in rice mills. The goal was to minimize post-harvest losses during the milling process, thereby maximizing high-quality yields while reducing losses. The physical properties of the rice grains, such as the length, width, and thickness, were measured at an average moisture content of 13.7% ± 0.25% (wet basis). The results reveal that the mean values of length, width, and thickness averaged 7.50 mm, 3.18 mm, and 2.19 mm, respectively. Additionally, the geometric mean diameter, the equivalent mean diameter, surface area, arithmetic mean diameter, and volume were approximately 3.74 mm, 2.38 mm, 37.37 mm2, 4.29 mm, and 28.23 mm3, respectively. The mean of sphericity was 49.9%, and the grain shape (length/width) was 2.19. The true density was measured at 1218.28 kgm−3, while the bulk density was 572.17 kgm−3. The porosity was found to be 53.03%. Furthermore, the milling production rates for brown rice, hull, white rice, and broken rice were determined to be 76.83%, 23.15%, 67.97%, and 17.36%, respectively. The average weight of one thousand grains was 25.49 g. A linear regression model for describing the mass of rough rice grain was investigated. The mass was estimated with the single variable of the grain aspect ratio (width/length) with a determination coefficient of 0.9908. Information gained from the current study will be useful in designing post-harvest processing and storage structures in rice processing industries. Full article
(This article belongs to the Section Agroecology Innovation: Achieving System Resilience)
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22 pages, 6794 KB  
Article
3D X-ray Tomography Analysis of Mg–Si–Zn Alloys for Biomedical Applications: Elucidating the Morphology of the MgZn Phase
by Guilherme Lisboa de Gouveia, Eshan Ganju, Danusa Moura, Swapnil K. Morankar, José Eduardo Spinelli and Nikhilesh Chawla
Appl. Sci. 2024, 14(17), 8081; https://doi.org/10.3390/app14178081 - 9 Sep 2024
Viewed by 1902
Abstract
Temporary metal implants, made from materials like titanium (Ti) or stainless steel, can cause metabolic issues, raise toxicity levels within the body, and negatively impact the patient’s long-term health. This necessitates a subsequent operation to extract these implants once the healing process is [...] Read more.
Temporary metal implants, made from materials like titanium (Ti) or stainless steel, can cause metabolic issues, raise toxicity levels within the body, and negatively impact the patient’s long-term health. This necessitates a subsequent operation to extract these implants once the healing process is complete or when they are outgrown by the patient. In contrast, medical devices fabricated from absorbable alloys have the advantage of being biodegradable, allowing them to be naturally absorbed by the body once they have fulfilled their role in facilitating tissue healing. Among the various absorbable alloy systems studied, magnesium (Mg) alloys stand out due to their biocompatibility, mechanical properties, and corrosion behavior. The existing literature on absorbable Mg alloys highlights the effectiveness of silicon (Si) and zinc (Zn) additions in improving mechanical properties and controlling corrosion susceptibility; however, there is a lack of comprehensive quantitative morphological analysis of the intermetallic phases within these alloy systems. The quantification of the complex morphology of intermetallic particles is a challenging task and has significant implications for the micromechanical properties of the alloys. This study, therefore, aims to introduce a robust set of morphometric parameters for evaluating the morphology of intermetallic phases within two as-cast Mg alloys with Si and Zn additions. X-ray Computed Tomography (XCT) was used to capture the 3D tomographic data of the alloys, and a novel pair of morphological parameters (ratio of convex hull to particle volume and convex hull sphericity) was applied to the 3D tomographic data to assess the MgZn phase formed in the two alloys. In addition to the impact of composition, the effect of solidification rate on the morphological parameters was also studied. Furthermore, Scanning Electron Microscopy (SEM) and Energy-Dispersive Spectroscopy (EDS) were employed to gather detailed 2D microstructural and compositional information on the intermetallics. The comprehensive characterization reveals that the morphological complexity and size distribution of the MgZn phase are influenced by both compositional changes and the solidification rate. However, the change in MgZn intermetallic particle morphology with size was found to follow a predictable trend, which was relatively agnostic of the chosen casting conditions. Full article
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16 pages, 12258 KB  
Article
Research on Erosion Effect of Various Submerged Cavitating Jet Nozzles and Design of Self-Rotating Cleaning Device
by Siwen Huang, Jiangping Huang and Kai He
Appl. Sci. 2024, 14(4), 1433; https://doi.org/10.3390/app14041433 - 9 Feb 2024
Cited by 9 | Viewed by 3146
Abstract
Submerged cavitating jets can effectively remove marine organisms from ship hulls without damaging the surface paint. To enhance the cleaning efficiency of cavitating jets, the selection of an appropriate nozzle structure and the design of an efficient cleaning device are crucial. In this [...] Read more.
Submerged cavitating jets can effectively remove marine organisms from ship hulls without damaging the surface paint. To enhance the cleaning efficiency of cavitating jets, the selection of an appropriate nozzle structure and the design of an efficient cleaning device are crucial. In this study, the submerged cavitation effect of different nozzles was analyzed by numerical simulation. The actual cleaning efficacy of the nozzles was confirmed through erosion experiments as well. The simulation and experiment showed that the shear nozzle, absent of a pre-shrinking section and featuring a spherical outlet connected to a diffusion cylindrical section, maintained stable erosion performance at a standoff distance of 30–50 mm. This erosion was primarily attributed to denudation caused by bubble collapse. Based on this shear nozzle, a self-rotating cleaning device was designed and manufactured. A test rig was also established to test the cleaning effect and some parameters of the cleaning device. Full article
(This article belongs to the Section Mechanical Engineering)
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21 pages, 15305 KB  
Article
Numerical Simulation of PMMA Impact Based on the J–C Constitutive and Damage Models under Hydrostatic Pressure Loading
by Qinghai Du, Fengyou Liu and Qi Lei
Appl. Sci. 2023, 13(15), 8640; https://doi.org/10.3390/app13158640 - 27 Jul 2023
Cited by 9 | Viewed by 3110
Abstract
Polymethyl methacrylate (PMMA) polymer is widely used in various fields today. In order to reveal the structural impact performance of PMMA materials in underwater engineering thoroughly, this paper firstly proposed a simplified plate model for a spherical shell hull under concentrative impact loading. [...] Read more.
Polymethyl methacrylate (PMMA) polymer is widely used in various fields today. In order to reveal the structural impact performance of PMMA materials in underwater engineering thoroughly, this paper firstly proposed a simplified plate model for a spherical shell hull under concentrative impact loading. Then, to simulate the hyper-elastic material properties of PMMA in the impact process, the Johnson–Cook constitutive model and damage failure model were adopted. And the least squares method was used to confirm accurately the J–C constitutive and damage failure model parameters of PMMA through material test data. Moreover, the dynamic process of the steel bullet impacting the PMMA plate structure was analyzed by the finite element software ABAQUS. The calculation results show that the numerical simulation results in this paper have a good convergence, and the residual velocities at different initial velocities and thicknesses of plates are in good agreement with the experimental test data. Therefore, the feasibility and accuracy of the impact analysis of PMMA structures based on J–C constitutive and damage failure models in this paper are verified accordingly. Finally, based on the presented finite element model, the structure response and the variation of residual velocity of the bullet with the PMMA plate thickness was analyzed in depth; that is, the results show that the residual velocity of the bullet has a certain linear relationship with the thickness, even in an underwater environment, and even in an underwater environment will increase both with a thicker structure or a higher pressure. Full article
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16 pages, 10008 KB  
Article
Theoretical and Numerical Study of Eddy Current Pulsed Thermography to Detect Damage of Deep-Sea Manned Pressure Hull
by Yu Wu, Chaohua Zhang, Fang Wang and Chao Yang
J. Mar. Sci. Eng. 2023, 11(7), 1410; https://doi.org/10.3390/jmse11071410 - 14 Jul 2023
Cited by 4 | Viewed by 2683
Abstract
At present, research on pressure hull safety is mainly focused on the constitutive model of material properties and the evaluation model of structural parameters aiming at fatigue life prediction. The damage identification and quantitative evaluation methods of pressure hulls have not been studied. [...] Read more.
At present, research on pressure hull safety is mainly focused on the constitutive model of material properties and the evaluation model of structural parameters aiming at fatigue life prediction. The damage identification and quantitative evaluation methods of pressure hulls have not been studied. In this study, an eddy current thermal imaging method is introduced to detect micro-cracks in a deep-sea spherical pressure hull. In the detection method, temperature is used as a parameter to identify and quantify cracks. The temperature distribution around the cracks is studied using theoretical analysis and finite element simulation. A theoretical model is established using electromagnetic theory and heat transfer theory. Moreover, the temperature difference between the cracked area and the non-cracked area can be obtained by solving the heat conduction equation. A pulsed eddy current thermal imaging testing system is established, and a defective titanium alloy specimen is tested. At the same time, the temperature around the cracks in the specimens is simulated. The specimens have the same material and welding as a deep-sea spherical pressure hull. This paper discusses the possibility of its use in a pressure hull, which will provide a reference for micro-crack damage identification and quantitative evaluation of a deep-sea spherical pressure hull. Full article
(This article belongs to the Special Issue Failure Analysis of Marine Structure II)
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24 pages, 14608 KB  
Article
Unbiased Quantitative Single-Cell Morphometric Analysis to Identify Microglia Reactivity in Developmental Brain Injury
by Mark St. Pierre, Sarah Ann Duck, Michelle Nazareth, Camille Fung, Lauren L. Jantzie and Raul Chavez-Valdez
Life 2023, 13(4), 899; https://doi.org/10.3390/life13040899 - 28 Mar 2023
Cited by 9 | Viewed by 4537
Abstract
Microglia morphological studies have been limited to the process of reviewing the most common characteristics of a group of cells to conclude the likelihood of a “pathological” milieu. We have developed an Imaris-software-based analytical pipeline to address selection and operator biases, enabling use [...] Read more.
Microglia morphological studies have been limited to the process of reviewing the most common characteristics of a group of cells to conclude the likelihood of a “pathological” milieu. We have developed an Imaris-software-based analytical pipeline to address selection and operator biases, enabling use of highly reproducible machine-learning algorithms to quantify at single-cell resolution differences between groups. We hypothesized that this analytical pipeline improved our ability to detect subtle yet important differences between groups. Thus, we studied the temporal changes in Iba1+ microglia-like cell (MCL) populations in the CA1 between P10–P11 and P18–P19 in response to intrauterine growth restriction (IUGR) at E12.5 in mice, chorioamnionitis (chorio) at E18 in rats and neonatal hypoxia–ischemia (HI) at P10 in mice. Sholl and convex hull analyses differentiate stages of maturation of Iba1+ MLCs. At P10–P11, IUGR or HI MLCs were more prominently ‘ameboid’, while chorio MLCs were hyper-ramified compared to sham. At P18–P19, HI MLCs remained persistently ‘ameboid’ to ‘transitional’. Thus, we conclude that this unbiased analytical pipeline, which can be adjusted to other brain cells (i.e., astrocytes), improves sensitivity to detect previously elusive morphological changes known to promote specific inflammatory milieu and lead to worse outcomes and therapeutic responses. Full article
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17 pages, 16399 KB  
Article
Simulation Study on Bearing Lubrication Mechanism and Friction Characteristics of the Biomimetic Non-Smooth Surface of a Cross-Scale, Second-Order Compound Microstructure
by Yingna Liang, Cunyuan Wang, Zongyi Zhang, Zhepeng Zhang, Wei Wang, Hao Xing, Tianyuan Guan and Dianrong Gao
Lubricants 2023, 11(2), 77; https://doi.org/10.3390/lubricants11020077 - 11 Feb 2023
Cited by 14 | Viewed by 2784
Abstract
The reasonable design of biomimetic non-smooth surfaces is a novel and effective way to solve problems such as the poor lubricity and serious friction and wear of friction pairs of seawater axial piston pumps. Inspired by cross-scale, second-order compound microstructures on the surfaces [...] Read more.
The reasonable design of biomimetic non-smooth surfaces is a novel and effective way to solve problems such as the poor lubricity and serious friction and wear of friction pairs of seawater axial piston pumps. Inspired by cross-scale, second-order compound microstructures on the surfaces of some living organisms, a hydrodynamic lubrication model of a slipper pair with a surface featuring spherical pits containing spherical convex hulls was built. This study analyzed the bearing lubrication mechanism and friction characteristics of cross-scale, second-order compound microstructure from the microflow perspective via the CFD method and optimized the working and geometric parameters using a hybrid orthogonal test scheme. The study’s results show that the cross-scale, second-order compound microstructure can produce a superimposed hydrodynamic pressure effect to improve the bearing capacity of the lubrication film of a slipper pair, reducing the friction coefficient. The orders of factors (the working parameter and geometric parameters) under multiple indices (the total pressure-bearing capacity and the friction coefficient) were found. The optimal combination is a spherical pit with a first order diameter of 0.7 mm, a first order depth-to-diameter ratio of 0.1, an area rate of 20%, an arrangement angle of α/3 and a spherical convex hull with a second order diameter of 0.13 mm, and a second order depth-to-diameter ratio of 0.3. Compared to a smooth surface and a first-order, non-smooth microstructure, the cross-scale, second-order compound microstructure has an 11.0% and 8.9% higher total pressure-bearing capacity, respectively, and the friction coefficient decreased by 9.5% and 5.4%, respectively. Full article
(This article belongs to the Topic Advanced Manufacturing and Surface Technology)
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16 pages, 6688 KB  
Article
Design and Manufacturing Process of a New Type of Deep-Sea Spherical Pressure Hull Structure
by Yang Jing, Chenghai Kong, Jingchao Guan, Wei Zhao, Apollo B. Fukuchi and Xilu Zhao
Designs 2023, 7(1), 12; https://doi.org/10.3390/designs7010012 - 11 Jan 2023
Cited by 5 | Viewed by 9955
Abstract
Spherical shell structures are the most suitable shape for deep-sea pressure hulls because they have ideal mechanical properties for handling symmetrical pressure. However, the shape accuracy requirement for a hull in a spherical shell structure subjected to deep-sea pressure is extremely high. Even [...] Read more.
Spherical shell structures are the most suitable shape for deep-sea pressure hulls because they have ideal mechanical properties for handling symmetrical pressure. However, the shape accuracy requirement for a hull in a spherical shell structure subjected to deep-sea pressure is extremely high. Even minor asymmetry can significantly degrade its mechanical properties. In this study, a new type of spherical deep-sea pressure hull structure and its integral hydro-bulge-forming (IHBF) method are proposed. First, 32 flat metal plate parts are prepared and welded along their straight sides to form a regular polygonally shaped box. Next, water pressure is applied inside the preformed box to create a spherical pressure vessel. We performed a forming experiment using a spherical pressure vessel with a design radius of 250 mm as a verification research object. The radius of the spherical pressure vessel obtained from the forming experiment is 249.32 mm, the error from the design radius is 0.27%, and the roundness of the spherical surface is 2.36 mm. We performed a crushing analysis using uniform external pressure to confirm the crushing and buckling characteristics of the formed spherical pressure vessel. The results show that the work-hardening increased the crushing and buckling load of the spherical pressure vessel, above that of the conventional spherical shell structure. Additionally, it is established that local defects and the size of the weld line significantly and slightly affected the crushing and buckling load of the spherical pressure hull, respectively. Full article
(This article belongs to the Section Mechanical Engineering Design)
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16 pages, 7709 KB  
Article
Residual Stress Properties of the Welded Thick Underwater Spherical Pressure Hull Based on Finite Element Analysis
by Fang Wang, Pinpin Kong, Zhongzhou Sun, Jinfei Zhang, Fengluo Chen, Yu Wu and Yongmei Wang
Metals 2022, 12(11), 1958; https://doi.org/10.3390/met12111958 - 16 Nov 2022
Cited by 4 | Viewed by 3426
Abstract
Residual stress inevitably occurs at the weld in the process of manufacturing thick pressure hulls for manned submersibles, which affects the bearing capacity of the hull. In this study, an electron-beam-welded 32 mm-thick Ti-6Al-4V plate specimen is first tested, then the measured data [...] Read more.
Residual stress inevitably occurs at the weld in the process of manufacturing thick pressure hulls for manned submersibles, which affects the bearing capacity of the hull. In this study, an electron-beam-welded 32 mm-thick Ti-6Al-4V plate specimen is first tested, then the measured data of residual stress distribution is applied to validate the accuracy of the simulation method. Accordingly, three-dimensional numerical analysis on the equator welding by electron beam method of a 32 mm-thick Ti-6Al-4V spherical pressure hull is conducted to obtain the variation tendency of residual stress during the welding process. The results indicate that both compressive and tensile stresses exist along the weld path on the outer surface of the hull comparing to total tensile stresses on the inner surface. The maximum tensile stress that occurs on the inner surface approximates to 850 MPa, which is almost equivalent to the yield stress of the material. Based on the acceptance criterion that the peak value of residual stress due to weld technique is restricted to be less than 40% of the material yield strength in room temperature, post-weld heat treatment must be performed. Simulation on post-weld heat treatment for optimizing process parameters can be done by taking the results of welding simulation in the present study as input. Full article
(This article belongs to the Special Issue Studies on Fatigue Behavior of Engineering Material and Structures)
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21 pages, 3575 KB  
Article
Resistance Coefficient Estimation for a Submarine’s Bare Hull Moving in Forward and Transverse Directions
by Hassan Saghi, Joško Parunov and Antonio Mikulić
Appl. Sci. 2022, 12(21), 10953; https://doi.org/10.3390/app122110953 - 28 Oct 2022
Cited by 8 | Viewed by 3226
Abstract
Resistance of the bare hull of the tourist submarine with spherical heads, moving in forward and transverse directions is analyzed in OpenFOAM using Computational Fluid Dynamics. The resistance coefficients of the submarine are estimated for different length-to-diameter ratios and Reynolds numbers. The Artificial [...] Read more.
Resistance of the bare hull of the tourist submarine with spherical heads, moving in forward and transverse directions is analyzed in OpenFOAM using Computational Fluid Dynamics. The resistance coefficients of the submarine are estimated for different length-to-diameter ratios and Reynolds numbers. The Artificial Neural Network with the optimum number of neurons is then trained to predict the resistance coefficients. Two simplified Artificial Neural Network models and Nonlinear Least Squares Marquardt-Levenberg algorithm are employed to fit the results in the form of equations that may be used in the initial design of this type of submarines. The comparative analysis of different prediction models is performed and guidelines for their practical application are given. Full article
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17 pages, 7818 KB  
Article
Experimental Observation and Simulation on Crack Growth Behavior of An Equivalent Welding Joint for A Deep-Sea Spherical Hull
by Fang Wang, Huageng Zhong, Lu Yang, Yongmei Wang, Fengluo Chen, Yu Wu, Jinfei Zhang and Ruilong Luo
Metals 2022, 12(10), 1592; https://doi.org/10.3390/met12101592 - 24 Sep 2022
Cited by 1 | Viewed by 2821
Abstract
The spherical pressure hull used in the manned cabin of deep-sea submersibles endures low-cycle fatigue problems during the process of cyclic submergence and recovery, but fatigue testing on its full-scale model is difficult to conduct. To approximate the problem, the paper proposed the [...] Read more.
The spherical pressure hull used in the manned cabin of deep-sea submersibles endures low-cycle fatigue problems during the process of cyclic submergence and recovery, but fatigue testing on its full-scale model is difficult to conduct. To approximate the problem, the paper proposed the design of an L-type equivalent welding joint to simulate the status of the strengthened part of the spherical pressure hull under a certain cyclic axial pressure history. The design principle of the equivalent welding joint is to ensure that the stress ratio between inner and outer surface and the distribution of the simulated test piece should be similar to or smaller than the actual stress distribution characteristics in the critical zone of the spherical hull for conservative consideration. The angle of the L-type joint is 175° in the present study, at which the stress on the outside is at the turning point from compressive stress to tensile stress. The fatigue experiment of the equivalent welding joint is conducted with measurements of crack growth and residual stresses. Multiple cracks are observed in the vicinity of the weld, which grows showing a typical low-cycle fracture morphology. The three-dimensional finite element modelling for the equivalent welding joint with prefabricated notch and the same weld zone shape with its tested piece is carried out. An improved crack growth model proposed by the author’s group, considering multiple factors, is adopted for crack growth calculation and compared with experimental results, which shows satisfactory agreement. The finite element modelling based on the pre-designed L-type joint combined with the improved crack growth rate model can be applied as a simplified method to simulate the fatigue life of the spherical pressure hull. Full article
(This article belongs to the Special Issue Metal Fatigue Failure: Mechanism, Theories and Design)
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