Search Results (18)

Low-temperature Fischer–Tropsch (LTFT) synthesis converts syngas to diesel/wax at 200–250 °C. The LTFT reaction has recently received renewed interest, as it can be used for converting syngas from renewable sources (biomass and waste) to high-value fuels and chemicals. Conventional LTFT reactors, such as fixed-bed and slurry reactors, are not entirely suitable for bio-syngas conversion due to their smaller scale compared to fossil fuel-based syngas processes. This review explores advancements in intensifying LTFT reactors suitable for bio-syngas conversion, enabling smaller scale and dynamic operation. Various strategies for enhancing heat and mass transfer are discussed, including the use of microchannel reactors, structured reactors, and other designs where either one or both the heat and mass transfer are intensified. These technologies offer improved performance and economics for small LTFT units by allowing flexible operation, with increased syngas conversion and reduced risk of overheating. Additionally, this review presents our outlook and perspectives on strategies for future intensification. Full article

Waste sludge is characterized by high moisture, volatile compounds, toxic compounds, and ashes. The efficient operation of a commercial fluidized bed combustion (FBC) plant is important for reducing operational costs. We selected a commercial FBC plant for industrial waste sludge combustion to investigate the mass balance of the FBC process and the performance of the air pollution control device. Based on fuel analysis, the flow rate of incineration air was calculated as 4567 Nm³/h. After FBC combustion, the flow rate of the incineration gas increased to 8493.8 Nm³/h. Analysis of the heat balance showed that some heat potential was lost through leakage during the combustion process. The temperature of the incineration gas decreased to 200 °C at the inlet of the air pollution control device. According to the hazardous air pollutant emission testing of sampling points, the operation factors of lime slurry injection for SOx and HCl in the semi-dry reactor were 64.20 and 4.81 kg/h, respectively. In the wet scrubber, the operation factors of NaOH for SOx and HCl were 23.88 and 3.14 kg/h, respectively. At these operation factors, the available waste generation in the semi-dry reactor and wet scrubber was optimized to 76.6 and 42.57 kg/h, respectively. Full article

Ebullated bed vacuum residue hydrocracking and fluid catalytic cracking (FCC) are among the most profitable processes in modern refining. Their optimal performance is vital for petroleum refining profitability. That is why a better understanding of their combined action and the interrelations between these two heavy oil conversion processes in a real-world refinery could provide valuable information for further performance optimization. Nine distinct petroleum crudes belonging to the extra light, light, and medium petroleum crude types were processed in the LUKOIL Neftohim Burgas refinery to study the combined performance of two processes: FCC of vacuum gas oil and ebullated bed vacuum residue H-Oil hydrocracking. The operating conditions along with the characterization data of the feeds and products of both processes were evaluated through the employment of intercriteria analysis to define the variables with statistically significant relationships. Maple 2023 Academic Edition mathematics software was used to develop models to predict the vacuum residue conversion level under different operating conditions. The plug flow reactor model with an activation energy of 215 kJ/mol and a reaction order of 1.59 was found to provide the highest accuracy of vacuum residue conversion, with an average absolute deviation of 2.2%. H-Oil yields were found to correlate with the vacuum residue conversion level and the content of FCC slurry oil (SLO), the recycling of partially blended fuel oil, a material boiling point below 360 °C, and the vacuum gas oil (VGO) in the H-Oil feed. FCC conversion was found to depend on the H-Oil VGO content in the FCC feed and the content of FCC SLO in the H-Oil feed. Full article

The Ni-based catalyst has been intensively studied for CO methanation. Here, MCM-41 is selected as support to prepare xNi/MCM-41 catalysts with various Ni contents and the catalytic performance for CO methanation in a slurry-bed reactor is investigated under different reaction conditions. The CO conversion gradually increases as the reaction temperature or pressure rises. As the Ni content increases, the specific surface area and pore volume of xNi/MCM-41 catalysts decrease, the crystallite sizes of metallic Ni increase, while the metal surface area and active Ni atom numbers firstly increase and then slightly decrease. The 20Ni/MCM-41 catalyst with the Ni content of 20 wt% exhibits the highest catalytic activity for CO methanation, and the initial CH₄ yield rate is well correlated to the active metallic Ni atom numbers. The characterization of the spent xNi/MCM-41 catalysts shows that the agglomeration of Ni metal is accountable for the catalyst deactivation. Full article

Supercritical water fluidized beds (SCWFBs) are promising and efficient reactors for the gasification of coal in supercritical water. The understanding and investigation of multi-phase flows as well as the gasification process usually rely on time-consuming experiments or numerical simulations, which prohibit fast and full exploration of the single and coupled effects of the operation and geometric parameters. To this end, this paper builds an efficient surrogate-assisted parameter analysis framework for the SCWFB reactor. Particularly, (1) it establishes a steady numerical simulation model of the SCWFB reactor for the subsequent analysis; and (2) it employs a Gaussian process surrogate modeling via efficient adaptive sampling to serve as an approximation for predicting the carbon conversion efficiency (CE) of the reactor. Based on this parameter analysis framework, this paper investigates the effects of five independent parameters (the mass flow rate of supercritical water, mass flow rate of the coal slurry, temperature of supercritical water, temperature of the outer wall and reactor length) and their interactions on the reaction performance in terms of the carbon conversion efficiency (CE). We found that the CE increases as a function of the temperature of supercritical water, the temperature of the outer wall and the reactor length; while it decreases as a function of the mass flow rate of supercritical water and the mass flow rate of the coal slurry. Additionally, the global sensitivity analysis demonstratesthat the influence of the temperature of the outer wall exerts a stronger effect than all the other factors on the CE, and the coupled interaction among parameters has a slight effect on the CE. This research provides useful guidance for scaled-up designs and optimization of the SCWFB reactor. Full article

This study reports the analysis and design of a liquid phase esterification process to convert acetic acid with isoamyl alcohol into isoamyl acetate via reactive pervaporation, in the presence of an Amberlite IR-120 ion exchange resin catalyst. To accomplish this, a catalytic reactor is coupled with a separation membrane unit (Pervaporation Membrane Reactor (PVMR)). In the proposed unit, the chemical reaction equilibrium is favorably shifted towards isoamyl acetate formation by removing water with the help of a separation membrane. The study is developed by using relevant thermodynamics, kinetics, and membrane transport models, and by considering different catalytic reactor-pervaporator membrane configurations such as: (a) a two-step continuous fixed bed-pervaporator process (FBR+PVMU), (b) a two-step continuous slurry reactor-pervaporator process (SR+PVMU), (c) a single-step integrated fixed bed-pervaporator reactor (IFBPVMR), and d) a single step integrated slurry-pervaporator reactor (ISPVMR). The performance of the PVMRs is evaluated by using a R recycle ratio, a Ω membrane area to reactor volume ratio, and D_a Damköhler dimensionless parameters. From the various proposed configurations, it is shown that the integrated plug flow reactor-pervaporation reactor (IFBPVMR) provides the best performance. On the basis of various simulations and design charts developed in the present study, operational conditions leading to optimum ester yields as high as 0.94 are predicted. These results provide a valuable prospect for the industrial scale-up and implementation of isoamyl acetate production units. Full article

Anaerobic digestion of animal manure is a potential bioenergy resource that avoids greenhouse gas emissions. However, the conventional approach is to use continuously stirred tank reactors (CSTRs) with hydraulic retention times (HRTs) of greater than 30 d. Reactors with biomass retention were investigated in this study in order to increase the efficiency of the digestion process. Filtered pig slurry was used as a substrate in an expanded granular sludge bed (EGSB) reactor and fixed-bed (FB) reactor. The highest degradation efficiency (η_COD) and methane yield (MY) relative to the chemical oxygen demand (COD) were observed at the minimum loading rates, with MY = 262 L/kg_COD and η_COD = 73% for the FB reactor and MY = 292 L/kg_COD and η_COD = 76% for the EGSB reactor. The highest daily methane production rate (MPR) was observed at the maximum loading rate, with MPR = 3.00 m³/m³/d at HRT = 2 d for the FB reactor and MPR = 2.16 m³/m³/d at HRT = 3 d for the EGSB reactor. For both reactors, a reduction in HRT was possible compared to conventionally driven CSTRs, with the EGSB reactor offering a higher methane yield and production rate at a shorter HRT. Full article

The hydrogenation of furfural is an important process in the synthesis of bio-based chemicals. Copper-based catalysts favor the hydrogenation of furfural to alcohols. Catalytic activity and stability were higher at a Ni-to-Cu atomic ratio of 1:1 and 1.5:0.5 compared to 0.5:1.5. Here, we prepared Ni-Cu/Al₂O₃ hydrogenation catalysts derived from layered double hydroxides (LDHs). Catalysts calcined at 673 K and reduced at 773 K with nominal Ni/Cu atomic ratios y/x = 1.5/0.5, 1/1 and 0.5/1.5 were characterized by XRD, FESEM-EDX, H₂-TPR, XPS, FAA and BET. Their activity was tested at 463 K and in a 0.05 g g⁻¹ furfural solution in ethanol, and the space velocity in a packed-bed reactor (PBR) was 2.85 g_FF g_cat⁻¹ h⁻¹. In a slurry reactor (SSR) at 5 MPa H₂ and a contact time of 4 h, conversion was complete, while it varied from 91 to 99% in the PBR. Tetrahydrofurfuryl alcohol (TFA) was the main product in the SSR, with a selectivity of 32%, 63% and 56% for Ni_0.5Cu_1.5Al₁, Ni₁Cu₁Al₁ and Ni_1.5Cu_0.5Al₁, respectively. The main product in the atmospheric PBR was furfuryl alcohol (FA), with a selectivity of 57% (Ni_0.5Cu_1.5Al₁), 61% (Ni₁Cu₁Al₁) and 58% (Ni_1.5Cu_0.5Al₁). Other products included furan, methylfuran, 1-butanol and 1,2-pentanediol. Ethyl tetrahydrofurfuryl ether and difurfuryl ether were also formed via the nucleophilic addition of furfural with ethanol and furfuryl alcohol. Full article

The application of TiO₂ as a slurry catalyst for the degradation of contaminants of emerging concern (CEC) in liquid effluents has some drawbacks due to the difficulties in the catalyst reutilization. Thus, sophisticated and expensive separation methods are required after the reaction step. Alternatively, several types of materials have been used to support powder catalysts, so that fixed or fluidized bed reactors may be used. In this context, the objective of this work is to systematize and analyze the results of research inherent to the application of ceramic materials as support of TiO₂ in the photocatalytic CEC removal from liquid effluents. Firstly, an overview is given about the treatment processes able to degrade CEC. In particular, the photocatalysts supported in ceramic materials are analyzed, namely the immobilization techniques applied to support TiO₂ in these materials. Finally, a critical review of the literature dedicated to photocatalysis with supported TiO₂ is presented, where the performance of the catalyst is considered as well as the main drivers and barriers for implementing this process. A focal point in the future is to investigate the possibility of depurating effluents and promote water reuse in safe conditions, and the supported TiO₂ in ceramic materials may play a role in this scope. Full article

Among traditional hazardous waste sources, pharmaceutical-containing wastewater and acidic mine drainage need treatment to preserve the expected water supply quality. A nano zero-valent iron (nZVI)-enriched treatment of these two streams is evaluated for simultaneous removal of various heavy metal ions, organic pollutants, sulfates, the efficiency of the treatment system, and separation of reaction products in the fluidized-bed reactor. The reactor packed with silica sand was inoculated with sludge from an anaerobic digester, then 1–3 g/L of nZVI slurry added to cotreat a hospital feed and acid mine wastewater at 5:2 v/v. The biotreatment process is monitored through an oxidation–reduction potential (Eh) for 90 days. The removal pathway for the nZVI used co-precipitation, sorption, and reduction. The removal load for Zn and Mn was approximately 198 mg Zn/g Fe and 207 mg Mn/g Fe, correspondingly; achieving sulfate (removal efficiency of 94% and organic matter i.e., chemical oxygen demand (COD), biological oxygen demand (BOD), dissolved organic carbon (DOC), total dissolved nitrogen (TDN) reduced significantly, but ibuprofen and naproxen achieved 31% and 27% removal, respectively. This enriched cotreatment system exhibited a high reducing condition in the reactor, as confirmed by Eh; hence, the nZVI was dosed only a few times in biotreatment duration, demonstrating a cost-effective system. Full article

The paper presents the simulation of a catalyst-paraffin oil slurry hydrodynamics under high pressure and temperature in a convex bottom reactor with a Rushton turbine which was conducted with an application of computational fluid dynamics (CFD) modeling. An analysis to obtain a uniform distribution of solid catalyst particles suspended in paraffin oil was carried out as a potential for biomass liquefaction. The effects of the particle diameter, bed density, liquid viscosity, and the initial solid loading on slurry hydrodynamics in high pressure and temperature behavior were investigated using the Eulerian–Eulerian two-fluid model and the standard k-ε turbulence model. The main objective was to assess the performance in agitating highly concentrated slurries to obtain slurry velocity, concentration, the degree of homogeneity, and to examine their effect on the mixing quality. The results of the analysis are applied to predicting the impact of the most efficient conditions on slurry suspension qualities as potential for biomass liquefaction. Full article

Aquaculture fish production is experiencing an increasing trend worldwide and determines environmental concerns mainly related to the emission of pollutants. The present work is focused on the improvement of the sustainability of this sector by assessing the anaerobic digestion (AD) of slurry. Wastewater from experimental plants for the production of trout (Udine, Italy) was subject to screening by a drum filter, and then to thickening in a settling tank. The thickened sludge, representing the input of AD, was characterized by total and volatile solids contents of 3969.1–9705.3 and 2916.4–7154.9 mg/L, respectively. The AD was performed in a containerized unit with two digesters (D1 and D2), biogas meters and monitoring of the temperature, pH and redox potential. Both reactors are mixed by a recirculation of the digestate, and reactor D2 is equipped with a fixed bed. The tests were performed at 38 °C with diversified loading rates and hydraulic retention times (HRT). HRT varied from 28.9 to 20.3 days for D1 and from 18.3 to 9.3 days for D2. Methane yields resulted as highest for the hybrid digester with the longest HRT (779.8 NL of CH₄/kg VS, 18.3 days). The conventional digester presented its best performance, 648.8 NL of CH₄/kgVS, with an HRT of 20.3 days. Full article

Influences of temperature (25–35 °C) and substrate particulate content (3.0–9.4 g total suspended solids (TSS)/L) on granular sludge bed anaerobic digestion (AD) were analyzed in lab-scale reactors using manure as a substrate and through modeling. Two particle levels were tested using raw (RF) and centrifuged (CF) swine manure slurries, fed into a 1.3-L lab-scale up-flow anaerobic sludge bed reactor (UASB) at temperatures of 25 °C and 35 °C. Biogas production increased with temperature in both high- and low-particle-content substrates; however, the temperature effect was stronger on high-particle-content substrate. RF and CF produced a comparable amount of biogas at 25 °C, suggesting that biogas at this temperature came mainly from the digestion of small particles and soluble components present in similar quantities in both substrates. At 35 °C, RF showed significantly higher biogas production than CF, which was attributed to increased (temperature-dependent) disintegration of larger solid particulates. Anaerobic Digestion Model No.1 (ADM1) based modeling was carried out by separating particulates into fast and slow disintegrating fractions and introducing temperature-dependent disintegration constants. Simulations gave a better fit for the experimental data than the conventional ADM1 model. Full article

Granular sludge bed (GSB) anaerobic digestion (AD) is a well-established method for efficient wastewater treatment, limited, however, by the wastewater particle content. This review is carried out to investigate how and to what extent feed particles influence GSB to evaluate the applicability of GSB to various types of slurries that are abundantly available. Sludge bed microorganisms evidently have mechanisms to retain feed particles for digestion. Disintegration and hydrolysis of such particulates are often the rate-limiting steps in AD. GSB running on particle-rich substrates and factors that affect these processes are stdied especially. Disintegration and hydrolysis models are therefore reviewed. How particles may influence other key processes within GSB is also discussed. Based on this, limitations and strategies for effective digestion of particle-rich substrates in high-rate AD reactors are evaluated. Full article

Ni/Al₂O₃ catalyst prepared by combustion method was applied in a slurry methanation reaction to study the catalytic performance, especially the regeneration performance. The catalyst properties were characterized by (X-Ray diffraction) XRD, Inductively coupled plasma atomic emission spectrometer (ICP-AES), Nitrogen adsorption-desorption, Transmission electron microscopy (TEM), Thermogravimetric analysis (TG/DTG), Temperature programmed oxidation (TPO), and H₂ chemisorption before and after reaction. The results show that the catalyst deactivation was mainly due to carbon deposition, which exhibited amorphous carbon films and formed by the disproportionation of CO. The carbon deposition was formed on the catalyst surface and existed as carbon films during the reaction, then it gradually separated from the catalyst surface, generated an overlapping multi-layer three-dimensional carbon structure, which covered the active site and blocked the pores. As a result, the metal surface area of catalyst decreases, as well as the activity. The carbon deposition could be removed by oxidative calcination without destroying the catalyst structure, the active sites could be re-exposed and the catalyst activity could be recovered. Full article