Search Results (154)

Precipitation-hardenable stainless steels (PHSS) are widely used in various applications in the aeronautical industry such in as landing gear supports, actuators, and fasteners, among others. This research aims to study the pitting corrosion behavior of passivated martensitic precipitation-hardening stainless steel, which underwent passivation for 120 min at 25 °C and 50 °C in citric and nitric acid baths before being immersed in solutions containing 1 wt.% sulfuric acid (H₂SO₄) and 5 wt.% sodium chloride (NaCl). Electrochemical characterization was realized employing electrochemical noise (EN), while microstructural analysis employed scanning electron microscopy (SEM). The result indicates that EN reflects localized pitting corrosion mechanisms. Samples exposed to H₂SO₄ revealed activation–passivation behavior, whereas those immersed in NaCl exhibited pseudo-passivation, indicative of an unstable oxide film. Current densities in both solutions ranged from 10⁻³ to 10⁻⁵ mA/cm², confirming susceptibility to localized pitting corrosion in all test conditions. The susceptibility to localized attack is associated with the generation of secondary oxides on the surface. Full article

The phase transformations of Crucible Particle Metallurgy (CPM) American Iron and Steel Institute (AISI) M4 steel were studied during heat treatments using a CALPHAD-based method. The calculated results were compared with experimental observations. The optimum austenitizing temperature was determined to be about 1120 °C using Thermo-Calc software (2024b). Air-cooling and quenching treatments led to the formation of martensite with a hardness of 63–65 Rockwell C (HRC). The annealing treatment promoted the formation of the equilibrium ferrite and carbide phases and resulted in a hardness of 24 HRC. These findings with regard to phases and microconstituents are in agreement with the predictions derived from a Thermo-Calc-calculated time–temperature–transformation diagram at 1120 °C. Additionally, the primary carbides, MC and M₆C, which formed prior to the heat treatment and had a minor influence on the quenched hardness. In contrast, the tempering process primarily led to the formation of fine secondary M₆C carbides, which hardened the tempered martensite to 57 HRC. The present work demonstrates the application of a CALPHAD-based methodology to the design and microstructural analysis of tool steels. Full article

This article presents the results of studies of the degradation of the structure and mechanical properties of the core materials BN-350 fast neutron and research WWR-K reactors required to justify the service life extension of early-generation power and research reactors. Extending the service life of nuclear reactors is a modern problem, since most operating reactors are early-generation reactors that have exhausted their design lifespan. The possibility of extending the service life is largely determined by the condition of the structural materials of the nuclear facility, i.e., their residual resources must ensure safe operation of the reactor. For the SAV-1 alloy, the structural material of the WWR-K reactor, studies were conducted on witness samples which were in the active zone during its operation for 56 years. It was found that yield strength and tensile strength of the irradiated SAV-1 alloy decreased by 24–48%, and relative elongation decreased by ~2% compared to the unirradiated alloy. Inside the grains and along their boundaries, there were particles of secondary phases enriched with silicon, which is typical for aged aluminum alloys. For irradiated structural steels of power reactors, studied at 350–450 C, hardening and a damping nature of creep were revealed, caused by dispersion hardening and the Hall–Petch effect. Full article

To explore the influence of mine roof on the damage and failure of sandstone surrounding rock under different pressure rates, mechanical experiments with different strain rates were carried out on sandstone rock samples. The strength, deformation, failure, energy and damage characteristics of rock samples with different strain rates were also discussed. The research results show that with the increases in the strain rate, peak stress, and elastic modulus show a monotonically increasing trend, while the peak strain decreases in the reverse direction. At a low strain rate, the proportion of the mass fraction of complete rock blocks in the rock sample is relatively high, and the shape integrity is good, while rock samples with a high strain rate retain more small-sized fragmented rock blocks. This indicates that under high-rate loading, the bifurcation phenomenon of secondary cracks is obvious. The rock samples undergo a failure form dominated by small-sized fragments, with severe damage to the rock samples and significant fractal characteristics of the fragments. At the initial stage of loading, the primary fractures close, and the rock samples mainly dissipate energy in the forms of frictional slip and mineral fragmentation. In the middle stage of loading, the residual fractures are compacted, and the dissipative strain energy keeps increasing continuously. In the later stage of loading, secondary cracks accelerate their expansion, and elastic strain energy is released sharply, eventually leading to brittle failure of the rock sample. Under a low strain rate, secondary cracks slowly expand along the clay–quartz interface and cause intergranular failure of the rock sample. However, a high strain rate inhibits the stress relaxation of the clay, forces the energy to transfer to the quartz crystal, promotes the penetration of secondary cracks through the quartz crystal, and triggers transgranular failure. A constitutive model based on energy damage was further constructed, which can accurately characterize the nonlinear hardening characteristics and strength-deformation laws of rock samples with different strain rates. The evolution process of its energy damage can be divided into the unchanged stage, the slow growth stage, and the accelerated growth stage. The characteristics of this stage reveal the sudden change mechanism from the dissipation of elastic strain energy of rock samples to the unstable propagation of secondary cracks, clarify the cumulative influence of strain rate on damage, and provide a theoretical basis for the dynamic assessment of surrounding rock damage and disaster early warning when the mine roof comes under pressure. Full article

Housekeeping and colony defense behaviors are crucial for social aphids, as they help maintain a habitable living environment and enhance their ecological adaptability. However, over the past decades, numerous studies have focused on housekeeping and colony defense behaviors in species living in primary hosts, but little attention has been given to the secondary host stage. This constrains a deeper understanding of the altruistic behavior of social aphids, as well as the ecological and evolutionary significance of such behavior. We employed indoor video recordings to document and analyze the behaviors displayed by the soldiers of the sugarcane wooly aphid, C. lanigera, on secondary hosts. C. lanigera soldiers continuously patrol around the colony to detect potential threats. When encountering potential threats or obstacles, soldiers actively initiate cleaning behavior. The soldiers use their frontal horns to disengage the hardened honeydew, corpses, or honeydew simulants (rock sugar) that are attached to the surface of host plant leaves. Subsequently, they transport these materials away from the colony using their frontal horns or forelegs, either discarding or flicking them directly. When soldiers identify obstacles—such as predator eggshells—as natural enemies, they attack them with their frontal horns. Our findings contribute to a broader understanding of altruistic behavior in social aphids and the evolutionary success of their sociality. Full article

With the increasing demands for mechanical properties of ultra–high–strength steels (UHSSs), enhancing their strength and obtaining an excellent strength–toughness matching have received widespread attention. In this paper, the influence of microstructure and primary carbides on the mechanical properties of 2200 MPa ultra–high–strength steel was studied by treating it at different solid–solution temperatures. The mechanical properties of the experimental steel following aging demonstrated a non–monotonic dependence on solid–solution temperature, manifested as an initial increase followed by a gradual decline in both strength and toughness. Microstructural evolution analysis reveals that elevated solid–solution temperatures induce coarsening of prior austenite and martensite grains in the steel, thereby promoting toughness enhancement. Concurrently, primary carbides progressively dissolve into the matrix with increasing solid–solution temperature, generating a supersaturated solid–solution that facilitates M₂C carbide precipitation during aging, ultimately leading to strength improvement in the experimental steel. An exceptional combination of strength, ductility, and toughness with an ultimate tensile strength of 2142 MPa, yield strength of 1830 MPa, elongation of 12.5%, and Charpy U–notch impact energy of 60.5 J was obtained when the experimental steel was solid–solution treated at 910 °C. Full article

The surface chemistry of epoxy resin and its composites is critical for their long-term performance across various applications. In this study, we investigate the main reactions occurring on the surface of DEGBA/DEGBF epoxy resin following curing, post-curing, and thermal post-curing processes using Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS). ToF-SIMS analysis elucidated molecular details, including curing and cross-linking progression, cross-link characteristics, cured resin structure, residual unreacted hardener, cross-linking density, and reaction pathways. Principal Components Regression analysis (PCR) was applied to distinguish between cured and post-cured samples, focusing on specific ions indicative of the curing process. The completion of curing was associated with ions such as C₁₄H₇O⁺, CHO⁺, CH₃O⁺, and C₂₁H₂₄O₄⁺, while unreacted hardener was indicated by C₂₁H₂₄O₄⁺ ions. Cross-linking density and the intensities of aliphatic hydrocarbons were crucial in differentiating curing stages. Calibration ensured that all ion intensities totaled to one, and specific ions were tracked to monitor the states from uncured to post-cured. Negative spectra provided insights into the consumption of hardener molecules during curing and post-curing. The results demonstrated that post-curing enhances the properties of epoxy resin by promoting further cross-linking, reducing residual unreacted groups, and forming a more extensive covalent network. This results in improved mechanical and thermal stability. The molecular changes observed through ToF-SIMS data effectively distinguish between curing and post-curing reactions, contributing to a better understanding and optimization of epoxy resin properties for various applications. Full article

With the acceleration in urbanization, surface hardening has increased, urban flooding and soil erosion problems are frequent, and urban water resource management faces great challenges. Sponge city construction can effectively alleviate these problems by simulating the natural water cycle and constructing blue–green infrastructure. In this study, the analytic hierarchy process (AHP) and the ArcGIS weighted overlay tool were used to construct a framework for assessing the suitability of sponge city construction in Suzhou from the three dimensions of Geo-Smart spatial productive forces, Eco-Dynamic green productive forces, and Resilio-Tech responsive productive forces. A zoning strategy based on new quality productive forces is also proposed. The results show that Suzhou can be divided into three types of construction zones according to the suitability level: key construction zones, secondary key construction zones, and general construction zones. The key construction zones account for about 28.01% of the total land area, mainly covering the built-up areas of Suzhou, covering the developed urban areas such as Gusu District, Xiangcheng, Suzhou Industrial Park, and other key zones such as Northern Kunshan. The secondary key construction area and general construction area, on the other hand, account for 61.94% and 10.05% of the total area, respectively. From the new quality productive forces, this study proposes the following construction guidelines for sponge city zones: (1) enhance the coordinated development of urban planning and sponge city construction; (2) promote blue–green infrastructure development, strengthen inter-departmental cooperation, and ensure ecological and economic co-development; and (3) encourage public participation in governance. This research offers theoretical and practical guidance for sponge city construction in Suzhou and other cities from the perspective of new quality productive forces. Full article

This study explored the effects of T5 and T6 heat treatments on the microstructure and tensile properties of a laser powder bed fusion (LPBF)-fabricated Al–Mn–Mg–Sc–Zr alloy. The as-built condition exhibited a bi-modal grain structure of equiaxed and columnar grains. Specimens after T5 heat treatment also had a bi-modal microstructure with slight grain growth and the precipitation of secondary Al₃Sc, which enhanced the yield strength via precipitation hardening but reduced ductility. In contrast, T6 treatment triggered recrystallization, and the microstructure was only coarse equiaxed α-Al grains. This microstructure change was accompanied by coarsened primary Al₃X and Al₆(Mn, Fe) precipitates, partial Mg₂Si dissolution, and significant secondary Al₃Sc particle growth. Consequently, T6-treated specimens showed lower strength than their T5 counterparts and the poorest ductility due to brittle fracture induced by the stress concentration effect of coarse precipitates at grain boundaries. Full article

This study developed a twinning-induced plasticity (TWIP) steel characterized by lightweight, high strength, and high toughness. Tensile tests were conducted at strain rates ranging from 10⁻⁴ to 6500 s⁻¹ using a universal testing machine and a Hopkinson bar to evaluate the material’s mechanical properties. A Johnson–Cook (J-C) constitutive model was developed based on the mechanical performance data for high-strain behavior. X-ray diffraction (XRD), scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD) were employed to analyze the microstructural evolution and fracture mechanisms of tensile specimens. The results show that the TWIP steel exhibits positive strain rate sensitivity (PSRS) under both quasi-static and dynamic strain rates. At high strain rates, the yield strength increased from 1133.0 MPa to 1430.6 MPa, and the tensile strength rose from 1494.3 MPa to 1640.34 MPa. The J-C model fits well at strain rates of 1000 s⁻¹ and 3000 s⁻¹, but fitting errors increase at higher strain rates due to the competition between thermal softening and strain hardening. XRD results reveal no significant phase transformation occurred during deformation, with twinning being the dominant mechanism. As the strain rate increased, deformation twins appeared in the material’s microstructure, inducing plastic deformation during tensile testing. The twin volume fraction increases progressively with the strain rate. At high strain rates, secondary twins emerge and intersect with primary twins, refining the grains through mutual interaction. The TWIP effect enhances the material’s mechanical performance by improving its strength and ductility while maintaining its lightweight nature. Full article

Magnesium phosphate cements (MPCs) are a class of inorganic cements that have gained significant attention in recent years due to their exceptional properties and diverse applications in the construction and engineering sectors, particularly in the confinement of radioactive waste. These cements set and harden through an acid–base reaction between a magnesium source (usually dead-burnt magnesia) and a phosphate source (e.g., KH₂PO₄). The dead-burnt MgO (DBM) used is typically obtained by calcining pure MgCO₃ at temperatures between 1600 and 2000 °C. The present work explores the possibility of using low-grade magnesia (≈58% MgO), a secondary waste product generated during the calcination of magnesite for sintered MgO production. Low-grade magnesia is a by-product from the calcination process of natural magnesite. In this manner, the cost of the products could be substantially diminished, and the cementitious system obtained would be a competitive alternative while enhancing sustainability criteria and recyclability. This paper also evaluates the effect of the M/P ratio and curing conditions (especially relative humidity) on the mechanical, microstructural, and mineralogical development of these cements over a period of up to one year. Results indicate that low-grade MgO is suitable for the preparation of magnesium potassium phosphate cements (MKPCs). The presence of minor phases in the low-grade MgO does not affect the precipitation of K-struvite (KMgPO₄·6H₂O). Moreover, the development of these cements is highly dependent on both the M/P molar ratio and the RH. Systems prepared with an M/P ratio of 3 demonstrated good compressive strengths, low total porosity, and stable mineralogy, which are essential parameters for any cementitious matrix that aims to be considered as a potential confiner of radioactive waste. Full article

To investigate the effect of tempering temperature on the hardness and its underlying mechanisms in 14Cr12Ni3Mo2VN martensitic stainless steel after high-frequency induction quenching (HFIQ), the microstructure, energy-dispersive spectroscopy (EDS) of precipitated particles, residual austenite, residual stress, and microhardness of the material tempered at different temperatures were examined and analyzed. The results reveal that a secondary hardening phenomenon occurs during the tempering process in 14Cr12Ni3Mo2VN martensitic stainless steel. Overall, with increasing tempering temperature, the microhardness initially decreases slightly, then rises to a secondary hardening peak, and finally drops rapidly. The secondary hardening peak corresponds to a tempering temperature of approximately 440 °C, with a microhardness of about 483 HV_0.1. The secondary hardening phenomenon is likely attributed to the dispersion strengthening caused by the precipitation of alloy carbides during tempering. The precipitation and coarsening of carbides reduce lattice distortion and solid solution strengthening, while the release of residual stress diminishes stress-induced strengthening. Additionally, the decomposition of the martensitic structure leads to the formation of ferrite and carbides. The combined effects of these factors result in a decrease in hardness. Full article

Medium manganese steels provide a good combination of tensile strength and ductility due to their multiphase microstructure produced during the multi-step heat treatment process. This study primarily focused on testing and analyzing the tensile properties of 0.17C-5Mn-0.76Al-0.9Si-Nb medium manganese quenching and partitioning (QP) steel using both the experimental and finite element method (FEM) in the multilinear isotropic hardening material model. The 7 mm and 12 mm thick plates exhibited a similar microstructure of tempered primary martensite, lath-type retained austenite, and secondary martensite. The experiments measured tensile strengths of 1400 MPa for 12 mm round specimens and 1325 MPa for 7 mm flat specimens, with total elongations of 15% for round specimens and 11% for flat specimens. The results indicated that the sample’s geometry has some effect on the UTS and ductility of the studied medium-Mn QP steel. However, the more important is the complex relationship between the plate thickness and yield stress and ductility, which are affected by finishing hot rolling conditions. The FEM results showed that the von Mises stresses for flat and round specimens were 1496 MPa and 1514 MPa, respectively, and were consistent with the calculated true stresses of experimental results. This shows that numerical modeling, specifically a multilinear isotropic hardening material model, properly describes the material properties beyond the yield stress and accurately predicts the plastic deformation of the investigated multiphase QP steel. Full article

The Spanish cement sector must adapt its production model to a green economy model. This study focuses on the use of new secondary main constituents (SMCs) suitable for a cement plant that specializes in sulfate-resistant (SR) cement production, defining a framework of technical conditions for their usage and their economic and environmental feasibility. Low-calcium-carbonate-content albero, steel slags, and iron silicate were the tested SMCs; however, they are not currently permitted in cement manufacture. CEM I 42.5 R-SR 3 (type I-SR) was mixed with 5%, 20%, and 30% of these new SMCs. XRF, XRD, leaching and other chemical tests, setting, and hardening tests were performed with no significant issues. Albero is the best option, on the whole, because of the following characteristics: availability, >100 Mt; proximity, 3 km; and acceptable compressive strength level. However, black slag cement with 30% SMC after 28 days shows the best performance, with a compressive strength of 41.3 MPa compared to 35.3 MPa for albero cement and 56.5 MPa for the type I-SR reference. Albero and steel slag at 30% content are the best option according to the cost savings of 32% (−31.5 EUR/t and −31.6 EUR/t, respectively) compared to the type I-SR reference. Regarding the carbon footprint, albero and steel slag at 30% content have the least impact, showing a 31% reduction (−254.8 kg CO₂/t and −255.2 kg CO₂/t, respectively) compared to the type I-SR reference. The studied SMCs meet the analytical conditions and—with the corresponding regulatory changes—offer potential cost savings for SR cement production, exhibiting a competitive advantage. Full article

This study investigates the solution-aging treatment of precipitation-hardening SUS 630 stainless steel, alongside an analysis of the carbon emissions generated by the energy consumed during aging treatments. By employing atmospheric and liquid tin as aging media, the research comprehensively explores the effects of aging treatments on the characteristics of 630 stainless steel. The maximum hardness value for the 630 stainless steel was observed after atmospheric aging at 500 °C for 1 h. The given 630 stainless steel obtained its maximum hardness value after atmospheric aging at 500 °C for 1 h, indicating that the formation of secondary precipitates strengthens the steel’s performance. By leveraging the intrinsic characteristics of liquid tin, using it as an aging medium (Sn bath aging) significantly improves the efficiency of the aging process, achieving mechanical properties comparable to those of atmosphere-aged steel. The 630 stainless steel aged in a Sn bath exhibited a refined martensitic matrix with substantial precipitate formation, contributing to superior impact toughness and dynamic fatigue resistance. With an equivalent mass and performance, Sn bath aging notably reduced the duration of the treatment compared to atmospheric aging, leading to substantial energy savings and reduced carbon emissions. The Sn bath treatment, recognized in metallurgical science and heat treatment for its excellent thermal conductivity and recyclability, shows potential to enhance process efficiency and enable low carbon emissions in the heat treatment industry. By highlighting the differences between aging methods, this study provides solutions for optimizing heat treatment processes and thereby achieving industrial advancement and sustainability goals. Full article