Search Results (8)

This study investigates the applicability of finite mixture models (FMMs) for accurately modeling yarn quality parameters in 28/1 Ne ring-spun polyester/viscose yarns, focusing on both yarn imperfections and mechanical properties. The research addresses the need for advanced statistical modeling techniques to better capture the inherent heterogeneity in textile production data. To this end, the Poisson mixture model is employed to represent count-based defects, such as thin places, thick places, and neps, while the gamma mixture model is used to model continuous variables, such as tenacity and elongation. Model parameters are estimated using the expectation–maximization (EM) algorithm, and model selection is guided by the Akaike and Bayesian information criteria (AIC and BIC). The results reveal that thin places are optimally modeled using a two-component Poisson mixture distribution, whereas thick places and neps require three components to reflect their variability. Similarly, a two-component gamma mixture distribution best describes the distributions of tenacity and elongation. These findings highlight the robustness of FMMs in capturing complex distributional patterns in yarn data, demonstrating their potential in enhancing quality assessment and control processes in the textile industry. Full article

Although the applicability of modal fibers and microfibers for the production of lingerie knitwear is confirmed by commercial use, their share in the total consumption of man-made cellulosic fibers is very low. Their applicability in the fabrication of one-by-one rib weft-knitted fabrics, as well as comparative analyses of the influence of differently spun modal and modal-micro yarns on physical, usage, esthetic and wearing comfort properties have not been sufficiently investigated. In this study, a comparative analysis of innovative rib knitted fabrics made of regular–fine modal fibers (1.3 dtex) and 1.0 dtex microfibers is therefore carried out to determine their properties at different relaxation stages. For this purpose, two lines of one-by-one rib fabrics were fabricated from ring-, air-jet- and open-end rotor-spun modal and modal-micro yarns in the same way. The results showed that rib lingerie fabrics fabricated from modal microfibers are lighter and thinner, have a higher voluminosity and moisture absorption capacity, and consequently have slightly lower porosity, breathability and abrasion resistance than fabrics made from modal regular–fine fibers, as well as comparable dimensional stability, tensile strength and pilling properties, but mainly after a wet relaxation treatment. Full article

The spinning industry makes a major contribution to environmental pollution due to the excessive use of natural assets and the generation of remarkable amounts of waste during manufacturing processes. Now, the spinning industries are concentrating on sustainable activities due to environmental issues. While textile recycling efforts have been widely explored, the utilization of soft waste (process waste) in yarn production remains underexplored. This study addresses this gap by investigating a sustainable approach incorporating soft waste into producing sustainable yarn using the ring-spinning technique. The research explores the properties of yarns manufactured from a blend of virgin cotton and soft waste, and 100% virgin cotton yarn is produced for comparison. The results indicate that incorporating soft waste leads to an increase in CVm% (13 vs. 11), hairiness (6.9 vs. 5.1), and IPI (165 vs. 125) compared to virgin cotton yarn. However, the elongation percentage (7.1% vs. 8%) and tensile strength (12.6 cN/tex vs. 16.2 cN/tex) showed a reduction, highlighting potential trade-offs in mechanical properties. The statistical analysis applies one-way ANOVA to evaluate the significance of variations in yarn characteristics made from the mixture of soft waste + virgin cotton and only virgin cotton. The manufactured yarns were examined in a modern weaving machine as weft yarn for fabric (denim) manufacturing and found to be perfect for normal operation. The article focuses on reducing negative impacts on the fabric (denim) manufacturing environment by incorporating soft waste to produce sustainable yarn. This research provides important insights into the production of sustainable yarns, focusing on environmental concerns. Full article

Most casual socks are produced from cotton and are usually combined with synthetic fibers. The suitability of viscose and lyocell fibers for knitting socks needs to be investigated further. Therefore, three series of plain socks were produced, composed in the largest content from single-spun viscose or lyocell yarns fully plated with texturized polyamide 6.6 multifilament yarn. The quality of three types of main yarns manufactured by ring, open-end rotor, and air-jet spinning processes and two types of polyamide plating yarns used in the production of socks were assessed together with the structural, usage, and comfort quality of the socks before and after simulating household laundering. In comparison with cotton socks produced from ring-spun yarns under the same conditions, the results showed that viscose and lyocell socks have better moisture absorption and breathability, comparable dimensional stability, and lower abrasion resistance; lyocell socks have lower thermal resistance; and viscose socks are less prone to surface pilling after wet pretreatment. Full article

Socks, being a necessary item of clothing, must be comfortable and maintain their quality throughout their life. Since the applicability of modal fibers and microfibers, as well as yarns produced using unconventional processes, in sock knitting has been insufficiently researched, this paper evaluated three groups of medium sized socks knitted in a plain single jersey pattern produced with the highest percentage of ring, rotor and air-jet spun modal or micro modal yarns of the same linear density in full plating with different textured polyamide 6.6 yarns compared to conventional cotton socks. The sock quality was evaluated through an investigation of the physical properties, wear resistance and dimensional stability, as well as the water vapor absorption, air permeability and thermal resistance using the thermal foot model before and after five repeated washing and drying cycles, according to the proposed methodology. The results showed that the fiber fineness, the structure of the differently spun yarns and the sock plain knits, the polyamide content and the implementation of the pretreatment of the socks had an influence on the obtained results. The socks made from modal and micro modal yarns differed in their properties. Compared to cotton socks, they have better comfort properties, a generally better pilling resistance and, after pretreatment, a comparable abrasion resistance. Full article

Wool of mountain sheep, treated nowadays as a waste or troublesome byproduct of sheep husbandry, was used for the production of sound-absorbing materials. Felts of two different thicknesses were produced from loose fibres. Additionally, two types of yarn, ring spun and core rug, were obtained. The yarns were used for the production of tufted fabric with cut and loop piles. During the examinations, basic parameters of the obtained materials were determined. Then, according to standard procedure with the use of impedance tube, the sound absorption coefficient was measured, and the noise reduction coefficient (NRC) was calculated. It was revealed that felt produced from coarse wool exhibits high porosity, and its sound absorbing capacity is strongly related to the felt thickness. For thicker felt the NRC achieved 0.4, which is comparable with the NRC of commercial ceiling tiles. It was shown that the crucial parameter influencing the sound absorption of the tufted fabrics was the pile height. For both types of yarns, when the height of the pile was increased from 12 to 16 mm, the NRC increased from 0.4 to 0.42. The manufactured materials made from local wool possess good absorption capacity, similar to commercial products usually made from more expensive wool types. The materials look nice and can be used for noise reduction as inner acoustic screens, panels, or carpets. Full article

Stainless-steel fibre hybrid spun yarns are becoming increasingly popular due to their wide range of applications. In this aspect, the cost-effective and scalable processing of such yarns is highly important. Stainless-steel staple fibres are relatively heavier and weaker compared to conventional textile fibres. As a result, the staple spinning processing of these fibres showing higher tensile strength and productivity both at the same time is quite challenging. In this manuscript, we explored a number of spinning techniques to find the optimised method of producing low-twist and high-strength stainless-steel fibre hybrid spun yarns offering the advantage of both quality and productivity. Conventional ring spinning, folding and twisting, and advanced ring spinning techniques (ARSTs) such as pneumatic compact ring spinning and pneumatic compact SIRO spinning were employed in this study. Additionally, the plain and SIRO yarns were produced in two forms using the compact spinning method, one with pneumatic suction active (compact plain, compact SIRO) and other with pneumatic suction inactive (noncompact plain, noncompact SIRO). The tensile properties of yarns were tested and analysed. The results reveal that the tensile properties of conventional ring-spun and plied yarns can be enhanced to some extent by increasing the twist coefficient (TC) and the number of yarn plies, respectively. In contrast, by finding optimised spinning parameters, a substantially higher tensile strength (up to 16%) of yarns, produced at ARSTs, was observed even at the minimum level of TC used in experiments. The findings of the study are extremely valuable in terms of scaling up the production of high-quality metallic fibre hybrid spun yarns at a higher productivity level. Full article

The aim of this research was to determine the optimum twist equation for ring-spun yarns. The yarn twist can be calculated by different equations. With the research, we tried to find the appropriate equation to determine the yarn twist, which is determined by the values of yarn strength and hairiness. In the research, yarns from long staple combed cotton rovings and of different fineness (10 tex, 11.8 tex, 20 tex and 29.4 tex) were analyzed. The yarn twist was calculated using the equations of Koechlin and Laetsch. The analyzed yarns were produced in the spinning mill on the laboratory ring spinning machine Spinntester. In the second part of the investigation, yarn strength and hairiness were analyzed as a function of yarn twist. The results showed that Laetsch’s equation is suitable for determining the twist for yarns with a fineness of 10 tex, 11.8 tex, 20 tex and 29.4 tex, since, in this case, the calculated number of yarn threads is higher and thus the strength and elongation at break are also higher. The yarn hairiness is higher in analyzed samples for yarns with the twist calculated according to the Koechlin’s equation. Full article