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Keywords = red ceramic blocks

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19 pages, 2688 KiB  
Article
Red Clay as a Raw Material for Sustainable Masonry Composite Ceramic Blocks
by Todorka Samardzioska, Igor Peshevski, Valentina Zileska Pancovska, Bojan Golaboski, Milorad Jovanovski and Sead Abazi
Sustainability 2025, 17(15), 6852; https://doi.org/10.3390/su17156852 - 28 Jul 2025
Viewed by 609
Abstract
The pursuit of sustainable construction practices has become imperative in the modern era. This paper delves into the research of the properties and application of a specific material called “red clay” from the locality “Crvena Mogila” in Macedonia. A series of laboratory tests [...] Read more.
The pursuit of sustainable construction practices has become imperative in the modern era. This paper delves into the research of the properties and application of a specific material called “red clay” from the locality “Crvena Mogila” in Macedonia. A series of laboratory tests were conducted to evaluate the physical, mechanical, and chemical properties of the material. The tested samples show that it is a porous material with low density, high water absorption, and compressive strength in range of 29.85–38.32 MPa. Samples of composite wall blocks were made with partial replacement of natural aggregate with red clay aggregate. Two types of blocks were produced with dimensions of 390 × 190 × 190 mm, with five and six holes. The average compressive strength of the blocks ranges from 3.1 to 4.1 MPa, which depends on net density and the number of holes. Testing showed that these blocks have nearly seven-times-lower thermal conductivity than conventional concrete blocks and nearly twice-lower conductivity than full-fired clay bricks. The general conclusion is that the tested red clay is an economically viable and sustainable material with favourable physical, mechanical, and thermal parameters and can be used as a granular aggregate in the production of composite ceramic blocks. Full article
(This article belongs to the Special Issue Environmental Protection and Sustainable Ecological Engineering)
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17 pages, 763 KiB  
Review
Color Stability of Polymer-Based Composite CAD/CAM Blocks: A Systematic Review
by Gaetano Paolone, Mauro Mandurino, Francesca De Palma, Claudia Mazzitelli, Nicola Scotti, Lorenzo Breschi, Enrico Gherlone, Giuseppe Cantatore and Alessandro Vichi
Polymers 2023, 15(2), 464; https://doi.org/10.3390/polym15020464 - 16 Jan 2023
Cited by 47 | Viewed by 4904
Abstract
Background: This systematic review aims to evaluate the color stability of resin composite CAD/CAM blocks (CCB) when submitted to staining solutions. Methods: A systematic search was performed on different databases (Embase, Medline, Scopus, Web of Science). Search terms were: ‘polymer infiltrated’, ‘polymer-based’, ‘resin [...] Read more.
Background: This systematic review aims to evaluate the color stability of resin composite CAD/CAM blocks (CCB) when submitted to staining solutions. Methods: A systematic search was performed on different databases (Embase, Medline, Scopus, Web of Science). Search terms were: ‘polymer infiltrated’, ‘polymer-based’, ‘resin nanoceramic’, ‘resin ceramic’, ‘hybrid composite’, ‘hybrid ceramic’, ‘composite ceramic’, ‘resin infiltrated’, ‘CAD-CAM’, ‘CAD/CAM’, ‘color stability’, ‘staining’, ‘staining susceptibility’, ‘color change’, ‘color difference’. Inclusion criteria: in vitro articles published in the English language until 18 September 2022 without initial time restriction evaluating the color stability of CCB when submitted to staining solutions. Exclusion criteria: studies investigating color change induced by smoke or whitening treatments; studies not including a clinical evaluation of the results using the thresholds for color perceptibility and acceptability. Risk of bias assessment using the QUIN tool. Findings: Out of the 378 initially retrieved articles, 19 were included in this review. They investigated 17 different CCBs and different artificial staining by liquid protocols, including coffee, red wine, tea, and cola. CCBs exceeded clinical acceptability thresholds for color shift in 18 out of 19 studies, with a significantly higher color stability than conventional hybrid resin-based composites (RBCs), and a significantly lower color stability than ceramic materials. The identified differences in CCBs in color stability can be attributed to the material’s composition, but also to the heterogeneity of staining procedures. Interpretation and clinical implication: Clinicians should be aware that, although to a lower degree when compared to RBCs used in direct or indirect procedures, CCBs undergo color changes to a higher degree in comparison to ceramic materials. Full article
(This article belongs to the Special Issue Polymers Strategies in Dental Therapy)
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14 pages, 4035 KiB  
Article
Mechanical Feasibility Study of Pressed and Burned Red Ceramic Blocks as Structural and Sealing Masonry
by Niander Aguiar Cerqueira, Victor Souza, Jonas Alexandre, Gustavo de Castro Xavier, Roman Fediuk, Sergio Neves Monteiro, Marcelo Neves Barreto and Afonso R. G. de Azevedo
Materials 2022, 15(14), 5004; https://doi.org/10.3390/ma15145004 - 19 Jul 2022
Cited by 5 | Viewed by 2145
Abstract
In the search for better constructive efficiency and a reduction of the waste of construction materials, several researches have been performed in the last years around the world. Red ceramic blocks are artifacts widely used in civil construction around the world, and they [...] Read more.
In the search for better constructive efficiency and a reduction of the waste of construction materials, several researches have been performed in the last years around the world. Red ceramic blocks are artifacts widely used in civil construction around the world, and they result in a great consumption of raw materials and energy. The great innovation of this research was the development of ceramic blocks through an innovative method of pressing and dosing materials, replacing the traditional stage of extrusion in the manufacture of ceramics. In such a sense, a new manufacturing technology for ceramic blocks was proposed through the pressing process, adapting the soil-cement brick press machine, thus attaining more even pieces with greater compliance to the dimensions and preset geometry. In this work, the physical and mechanical features of the pressed and burned blocks (PBB) are produced in a partnership with Arte Cerâmica Sardinha, a traditional ceramic industry in the region of Campos dos Goytacazes, RJ, Brazil. It was sought to set the quality parameters for the blocks, to set their mechanical compressive strength, deformation modules and the Poisson coefficient. The blocks were tested in use by means of three layers of prism and small wall samples, and it was checked the fragile-type failure of the PBB. Results indicate that the blocks can be employed in small-sized construction works, as the characteristic compressive strength to block measured was 3.62 N/mm2 for average water absorption of 20.84%. Full article
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9 pages, 3358 KiB  
Article
Influence of Low-pH Beverages on the Two-Body Wear of CAD/CAM Monolithic Materials
by Nicola Scotti, Andrei Ionescu, Allegra Comba, Andrea Baldi, Eugenio Brambilla, Alessandro Vichi, Cecilia Goracci, Raffaele Ciardiello, Andrea Tridello, Davide Paolino and Daniele Botto
Polymers 2021, 13(17), 2915; https://doi.org/10.3390/polym13172915 - 30 Aug 2021
Cited by 14 | Viewed by 2519
Abstract
The aim of this in vitro study is to evaluate the effect of different acidic media on volumetric wear and surface roughness of CAD/CAM monolithic materials. Forty-eight rectangular specimens were prepared using different CAD/CAM monolithic materials: nanohybrid composite (Grandio Blocks, Voco), resin-based composite [...] Read more.
The aim of this in vitro study is to evaluate the effect of different acidic media on volumetric wear and surface roughness of CAD/CAM monolithic materials. Forty-eight rectangular specimens were prepared using different CAD/CAM monolithic materials: nanohybrid composite (Grandio Blocks, Voco), resin-based composite (Cerasmart, GC), lithium disilicate (E-Max, Ivoclar), and high-translucency zirconia (Katana STML, Kuraray Noritake). After storage in distilled water at 37 °C for two days, the specimens were tested using a chewing machine with a stainless-steel ball as an antagonist (49N loads, 250,000 cycles). Testing was performed using distilled water, Coca-Cola, and Red Bull as abrasive media. Wear and surface roughness analyses of the CAD/CAM materials were performed using a 3D profilometer and analyzed with two-way analysis of variance and post hoc pairwise comparison procedures. Worn surfaces were examined using scanning electron microscopy. Resin-based materials suffered higher volumetric wear than ceramics (p = 0.00001). Water induced significantly less volumetric wear than the other tested solutions (p = 0.0014), independent of the material tested. High-translucency zirconia showed less surface roughness than all the other materials tested. The selection of monolithic CAD/CAM materials to restore worn dentition due to erosive processes could impact restorative therapy stability over time. Resin-based materials seem to be more influenced by the acidic environment when subjected to a two-body wear test. Full article
(This article belongs to the Special Issue Durability and Degradation of Polymeric Materials)
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13 pages, 5185 KiB  
Article
Digital Image Processing Method for Characterization of Fractures, Fragments, and Particles of Soil/Rock-Like Materials
by Zizi Pi, Zilong Zhou, Xibing Li and Shaofeng Wang
Mathematics 2021, 9(8), 815; https://doi.org/10.3390/math9080815 - 9 Apr 2021
Cited by 20 | Viewed by 4048
Abstract
Natural soil and rock materials and the associated artificial materials have cracks, fractures, or contacts and possibly produce rock fragments or particles during geological, environmental, and stress conditions. Based on color gradient distribution, a digital image processing method was proposed to automatically recognize [...] Read more.
Natural soil and rock materials and the associated artificial materials have cracks, fractures, or contacts and possibly produce rock fragments or particles during geological, environmental, and stress conditions. Based on color gradient distribution, a digital image processing method was proposed to automatically recognize the outlines of fractures, fragments, and particles. Then, the fracture network, block size distribution, and particle size distribution were quantitatively characterized by calculating the fractal dimension and equivalent diameter distribution curve. The proposed approach includes the following steps: production of an image matrix; calculation of the gradient magnitude matrix; recognition of the outlines of fractures, fragments, or particles; and characterization of the distribution of fractures, fragments, or particles. Case studies show that the fractal dimensions of cracks in the dry mud layer, ceramic panel, and natural rock mass are 1.4332, 1.3642, and 1.5991, respectively. The equivalent diameters of fragments of red sandstone, granite, and marble produced in quasi-static compression failures are mainly distributed in the ranges of 20–40 mm, 25–65 mm, and 10–35 mm, respectively. The fractal dimension of contacts between mineral particles and the distribution of the equivalent diameters of particles in rock are 1.6381 and 0.8–3.6 mm, respectively. The proposed approach provides a computerized method to characterize quantitatively and automatically the structure characteristics of soil/rock or soil/rock-like materials. By this approach, the remote sensing for characterization can be achieved. Full article
(This article belongs to the Special Issue Mathematical Approaches to Image Processing with Applications)
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20 pages, 4850 KiB  
Article
Eco-House Prototype Constructed with Alkali-Activated Blocks: Material Production, Characterization, Design, Construction, and Environmental Impact
by Rafael A. Robayo-Salazar, William Valencia-Saavedra, Sandra Ramírez-Benavides, Ruby Mejía de Gutiérrez and Armando Orobio
Materials 2021, 14(5), 1275; https://doi.org/10.3390/ma14051275 - 8 Mar 2021
Cited by 13 | Viewed by 5078
Abstract
The interest of the construction industry in alkali-activated materials has increased to the extent that these materials are recognized as alternatives to ordinary Portland cement-based materials in the quest for sustainable construction. This article presents the design and construction of a prototype of [...] Read more.
The interest of the construction industry in alkali-activated materials has increased to the extent that these materials are recognized as alternatives to ordinary Portland cement-based materials in the quest for sustainable construction. This article presents the design and construction of a prototype of an eco-friendly house built from concrete blocks produced using alkali activation technology or geopolymerization. The prototype meets the requirements of the current Colombian Regulations for Earthquake Resistant Buildings (NSR-10) and includes standards related to the performance of the materials, design, and construction method for earthquake-resistant confined masonry of one- or two-story buildings. The alkali-activated blocks were obtained from different precursors (aluminosilicates), including a natural volcanic pozzolan, ground granulated blast furnace slag, fly ash, construction and demolition waste (concrete, ceramic, brick, and mortar), and red clay brick waste. The physical-mechanical characterization of the alkali-activated blocks allowed their classification according to the structural specifications of the Colombian Technical Standard NTC 4026 (equivalent to ASTM C90). The global warming potential (GWP) or “carbon footprint” attributed to the raw materials of alkali-activated blocks was lower (25.4–54.7%) than that of the reference blocks (ordinary Portland cement concrete blocks). These results demonstrate the potential of alkali-activated materials for application in the construction of eco-friendly houses. Full article
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18 pages, 1540 KiB  
Article
A Critical Analysis of Red Ceramic Blocks Roughness Estimation by 2D and 3D Methods
by Daiana Cristina Metz Arnold, Valéria Costa de Oliveira, Claudio de Souza Kazmierczak, Leandro Tonietto, Camila Werner Menegotto, Luiz Gonzaga, Cristiano André da Costa and Maurício Roberto Veronez
Remote Sens. 2021, 13(4), 789; https://doi.org/10.3390/rs13040789 - 21 Feb 2021
Cited by 6 | Viewed by 3370
Abstract
The method of measuring the roughness of ceramic substrates is not consensual, with unsuccessful attempts to associate roughness with the adhesion of coatings because the ceramic blocks have different areas of contact, shapes, and dimensions of the roughness as well as the extrusion [...] Read more.
The method of measuring the roughness of ceramic substrates is not consensual, with unsuccessful attempts to associate roughness with the adhesion of coatings because the ceramic blocks have different areas of contact, shapes, and dimensions of the roughness as well as the extrusion process influences the mechanical anisotropy of the block. The goal of this work is a quantification and comparison of roughness data obtained by 2D and 3D methods, evaluating the variations of results between the measurement methods and formulating a critical analysis regarding the quality of the information obtained with each method. For this propose, four sets of ceramic blocks with different firing temperature were produced, in order to provide groups of blocks with different surface topographies in which the roughness was estimated. The roughness measurements were made in 4608 regions, resulting in 1536 values using 2D method and 3072 values using 3D method. In the 2D method for ceramic blocks, the measurement orientation strongly influences the result, depending on the measurement position and orientation. The 3D method generates a higher average value and allows to identify roughness variations typical of the ceramic block. The roughness estimation of a ceramic block surface must be done using the 3D method. Full article
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13 pages, 961 KiB  
Article
Autonomous Soil Water Content Sensors Based on Bipolar Transistors Encapsulated in Porous Ceramic Blocks
by Pedro Carvalhaes-Dias, Flávio J.O. Morais, Luís F. C. Duarte, Andreu Cabot and J. A. Siqueira Dias
Appl. Sci. 2019, 9(6), 1211; https://doi.org/10.3390/app9061211 - 22 Mar 2019
Cited by 4 | Viewed by 2927
Abstract
We present an autonomous sensor to measure soil water content that uses a single heat pulse probe based on a transistor encapsulated in a porous block. The sensor uses a bipolar junction transistor, which performs as both a heating and temperature-sensing element. Since [...] Read more.
We present an autonomous sensor to measure soil water content that uses a single heat pulse probe based on a transistor encapsulated in a porous block. The sensor uses a bipolar junction transistor, which performs as both a heating and temperature-sensing element. Since the sensor depends on a porous block to measure the matric potential of the soil, it does not suffer from accuracy problems if the contact between the probe and the soil is not perfect. A prototype of the sensor showed a temperature variation of Δ T = 2.9   C when the porous ceramic was saturated with water. The sensor presented an almost linear behavior for small changes in the matric potential of a red latosol when tested in the 1-kPa and 35-kPa pressure range, showing a sensitivity of S = 0.015   C/kPa. The ultra-low power signal conditioning circuit can read the sensor’s temperature with a resolution of approximately 0.02   C, so the matric potential can be read in increments of at least 1.33 kPa. When powered only by a 2-F supercapacitor from the energy-harvesting system, the interrogation circuit is able to take one soil water content measurement per day, for eleven days. Full article
(This article belongs to the Section Environmental Sciences)
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