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Search Results (217)

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Keywords = recycled PLA

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19 pages, 785 KB  
Article
Pharmacogenomic Pathways Underlying Variable Vedolizumab Response in Crohn’s Disease Patients: A Rare-Variant Analysis
by Biljana Stankovic, Mihajlo Stasuk, Vladimir Gasic, Bojan Ristivojevic, Ivana Grubisa, Branka Zukic, Aleksandar Toplicanin, Olgica Latinovic Bosnjak, Brigita Smolovic, Srdjan Markovic, Aleksandra Sokic Milutinovic and Sonja Pavlovic
Biomedicines 2026, 14(1), 203; https://doi.org/10.3390/biomedicines14010203 - 17 Jan 2026
Viewed by 201
Abstract
Background/Objectives: Vedolizumab (VDZ), a monoclonal antibody targeting α4β7 integrin, is used in Crohn’s disease (CD) management, yet patients’ responses vary, underscoring the need for pharmacogenomic (PGx) markers. This study aimed to identify PGx pathways associated with suboptimal VDZ response using a rare-variant analytical [...] Read more.
Background/Objectives: Vedolizumab (VDZ), a monoclonal antibody targeting α4β7 integrin, is used in Crohn’s disease (CD) management, yet patients’ responses vary, underscoring the need for pharmacogenomic (PGx) markers. This study aimed to identify PGx pathways associated with suboptimal VDZ response using a rare-variant analytical framework. Methods: DNA from 63 CD patients treated with VDZ as first-line advanced therapy underwent whole-exome sequencing. Clinical response at week 14 classified patients as optimal responders (ORs) or suboptimal responders (SRs). Sequencing data were processed using GATK Best Practices, annotated with variant effect predictors, and filtered for rare damaging variants (damaging missense and high-confidence loss-of-function; minor allele frequency < 0.05). Variants were mapped to genes specific for SRs and ORs, and analyzed for pathway enrichment using the Reactome database. Rare-variant burden and composition differences were assessed with Fisher’s exact test and SKAT-O gene-set association analysis. Results: Suboptimal VDZ response was associated with pathways related to membrane transport (ABC-family proteins, ion channels), L1–ankyrin interactions, and bile acid recycling, while optimal response was associated with pathways involving MET signaling. SKAT-O identified lipid metabolism-related pathways as significantly different—SRs harbored variants in pro-inflammatory lipid signaling and immune cell trafficking genes (e.g., PIK3CG, CYP4F2, PLA2R1), whereas ORs carried variants in fatty acid oxidation and detoxification genes (e.g., ACADM, CYP1A1, ALDH3A2, DECR1, MMUT). Conclusions: This study underscores the potential of exome-based rare-variant analysis to stratify CD patients and guide precision medicine approaches. The identified genes and pathways are potential PGx markers for CD patients treated with VDZ. Full article
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20 pages, 2676 KB  
Article
Mechanical and Structural Consequences of PLA/PBAT Contamination in Polypropylene and Polystyrene Recycling
by Przemysław Postawa, Tomasz Stachowiak, Krystyna Malińska, Danuta Dróżdż, Tomasz Jaruga and Arkadiusz Kloziński
Materials 2025, 18(24), 5523; https://doi.org/10.3390/ma18245523 - 9 Dec 2025
Viewed by 370
Abstract
The increasing use of biodegradable plastics derived from renewable sources (PLA, PHB, PBAT, and others) in the packaging industry raises controversies and risks related to potentially integrating these plastics into municipal waste streams, which may significantly hinder future recycling efforts. This publication addresses [...] Read more.
The increasing use of biodegradable plastics derived from renewable sources (PLA, PHB, PBAT, and others) in the packaging industry raises controversies and risks related to potentially integrating these plastics into municipal waste streams, which may significantly hinder future recycling efforts. This publication addresses this issue by investigating a selected bio-based and biodegradable commercial mixture of poly(lactic acid) and poly(butylene adipate terephthalate) (PLA/PBAT), referred to as (BIO), in blends with polypropylene (PP) and polystyrene (PS). The blends were prepared with three different mass contents of 1, 5, and 10 wt.% using (PP) and (PS) as base materials. The effects of introducing biodegradable and bio-based plastics into municipal waste streams (PCR—Post-Consumer Recycling), which typically contain polypropylene, various grades of polyethylene, and polystyrene, remain unknown. The purpose of the study was to assess the consequences of contaminating municipal waste destined for recycling (using PP and PS as examples) with small amounts (between 1 and 10%) of BIO plastics. The designed experiment and the obtained results simulate the expected presence of BIO contamination in future PP and PS recyclates. The prepared mixtures were subjected to injection molding to produce test specimens, which were then analyzed for changes in their physical properties such as tensile strength, impact strength and hardness. Thermal properties were assessed using Differential Scanning Calorimetry (DSC), while dynamic properties were analyzed at variable temperatures using Dynamic Mechanical Thermal Analysis (DMTA). The tests provided insights into how the addition of selected, but insignificant ratios (of 1 to 10%) of biopolymers affects the properties of (PP) and (PS) compared to materials without content of biopolymers. The conducted tests of mechanical properties (static and dynamic) and thermomechanical properties have shown that the change in the properties of the mixture depends not only on the amount of biodegradable polymer but also on the nature of the load. It would be advisable to analyze mechanical properties in relation to the duration of the load; therefore, a long-term load analysis is necessary. For dynamic tests, a decrease in impact strength was demonstrated with increasing biodegradable polymer content in the produced mixtures. Similar behavior was recorded for hardness measurements. The results underscore the need for continued research, given the valuable findings for processors and the advancement of mechanical recycling technologies. Full article
(This article belongs to the Section Polymeric Materials)
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22 pages, 356 KB  
Review
Transforming Dental Care, Practice and Education with Additive Manufacturing and 3D Printing: Innovations in Materials, Technologies, and Future Pathways
by Shilthia Monalisa, Mahdieh Alipuor, Debangshu Paul, Md Ataur Rahman, Nazeeba Siddika, Ehsanul Hoque Apu and Rubayet Bin Mostafiz
Dent. J. 2025, 13(12), 555; https://doi.org/10.3390/dj13120555 - 25 Nov 2025
Cited by 2 | Viewed by 1604
Abstract
Additive manufacturing (AM), commonly known as 3D printing, is revolutionizing modern dentistry, introducing high-precision, patient-specific, and digital-driven workflows across prosthodontics, orthodontics, implantology, and maxillofacial surgery. Extensive analysis explores the leading platforms in 3D printing such as stereolithography (SLA), fused deposition modeling (FDM), selective [...] Read more.
Additive manufacturing (AM), commonly known as 3D printing, is revolutionizing modern dentistry, introducing high-precision, patient-specific, and digital-driven workflows across prosthodontics, orthodontics, implantology, and maxillofacial surgery. Extensive analysis explores the leading platforms in 3D printing such as stereolithography (SLA), fused deposition modeling (FDM), selective laser sintering (SLS), digital light processing (DLP), and PolyJet which all achieve superior performance across multiple areas including resolution capabilities, material compatibility options, clinical application readiness, and cost-effectiveness. Additionally, an extensive overview of common materials, including biocompatible polymers (PLA, PMMA, PEEK), metals (titanium, cobalt-chromium), and ceramics (zirconia, alumina, glass-ceramics), sheds light on the critical role of material selection for patient safety, durability, and functional performance. The review explores new advancements such as 4D printing with shape-adaptive smart biomaterials as well as artificial intelligence-enabled digital processes and prosthesis design for the transformation of regenerative dentistry and intraoral drug delivery operations into new domains and the automation of clinical planning. Equally groundbreaking are 3D printing applications in pediatric dentistry, surgical simulation, and dental education. However, full-scale adoption of AM technology is not without challenges, including material toxicity, regulatory hurdles for approval, high initial investments, and the need for extensive digital expertise training. Sustainability concerns are also being addressed, with recycled materials and circular economy models gaining traction. In conclusion, this article advocates for a future where dentistry is shaped by interdisciplinary collaboration, intelligent automation, and hyper-personalized biocompatible solutions, with 3D printing firmly established as the backbone of next-generation dental care. Full article
(This article belongs to the Special Issue 3D Printing Technology in Dentistry)
7 pages, 698 KB  
Proceeding Paper
Exploring the Potential of PLA Packaging Materials in 3D Printing for Sustainable Goals in the Automotive Industry
by Balázs Ádám, Ferenc Palásti, Pál Hansághy, Dorottya Antaliczné Nagy, László Tóth and Erika Varga
Eng. Proc. 2025, 113(1), 55; https://doi.org/10.3390/engproc2025113055 - 11 Nov 2025
Viewed by 505
Abstract
3D printing has grown rapidly and is now widely used in many industries, including the automotive sector. Most 3D printing filaments are made from virgin PLA (polylactic acid); however, at the same time, the packaging industry produces large amounts of PLA waste, which [...] Read more.
3D printing has grown rapidly and is now widely used in many industries, including the automotive sector. Most 3D printing filaments are made from virgin PLA (polylactic acid); however, at the same time, the packaging industry produces large amounts of PLA waste, which is often not recycled properly. Turning this waste into good-quality 3D printing filament could be an eco-friendly alternative to traditional materials and support sustainability in the automotive supply chain. This research investigates whether the original PLA packaging material can be used for 3D printing at all by testing its printability and mechanical properties compared to commercial PLA filaments. Two types of original packaging PLA were chosen and processed into 3D printing filaments, which were then tested. The results show that packaging PLA filaments have mechanical properties similar to or even better than commercial PLA filaments, proving that they can be a useful material for 3D printing. Full article
(This article belongs to the Proceedings of The Sustainable Mobility and Transportation Symposium 2025)
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17 pages, 2234 KB  
Article
Sustainable Plastics: Effect of Bio-Based Plasticizer on Crystallization Kinetics of PLA
by David Alberto D’Amico, Liliana Beatriz Manfredi, Norma Esther Marcovich, Mirna Alejandra Mosiewicki and Viviana Paola Cyras
Polymers 2025, 17(21), 2935; https://doi.org/10.3390/polym17212935 - 1 Nov 2025
Viewed by 904
Abstract
This work investigates the effect of a bio-based plasticizer derived from used sunflower oil on the crystallization behavior of poly (lactic acid) (PLA), comparing it with that of the conventional plasticizer tributyrin. This study aims to explore biodegradable alternatives to petroleum-based materials and [...] Read more.
This work investigates the effect of a bio-based plasticizer derived from used sunflower oil on the crystallization behavior of poly (lactic acid) (PLA), comparing it with that of the conventional plasticizer tributyrin. This study aims to explore biodegradable alternatives to petroleum-based materials and to evaluate their potential in modulating PLA crystallization kinetics without altering the crystalline structure of the resulting sustainable material solutions with tailored performance. PLA-based films containing 5%, 10%, and 15% plasticizer were prepared and characterized by differential scanning calorimetry (DSC), polarized optical microscopy (POM), and X-Ray diffraction (XRD). DSC analysis showed a decrease in the glass transition temperatures upon plasticization, with tributyrin producing a more pronounced effect than the recycled sunflower oil plasticizer. XRD patterns confirmed that the crystalline form of PLA remained unchanged regardless of plasticizer type or content. POM revealed that both plasticizers influenced crystallization kinetics, with the bio-plasticizer promoting larger and more sparsely distributed spherulites than tributyrin, indicating differences in nucleation efficiency and crystal growth. Crystallization kinetics were further analyzed using the Avrami model, the Lauritzen-Hoffman theory, and the isoconversional method. Avrami analysis indicated that nucleation mechanisms were largely unaffected, although the overall crystallization rate increased upon plasticization. Lauritzen-Hoffman analysis confirmed crystallization in Regime III, controlled by nucleation, while isoconversional analysis showed reduced activation energy in plasticized PLA. These findings highlight the ability of bio-derived plasticizers to modulate PLA crystallization, promoting the valorization of a food industry residue as a sustainable plasticizer. This study hopes to contribute relevant knowledge to emerging areas of polymer processing, such as 3D printing, to develop sustainable and high-performance PLA-based materials. Full article
(This article belongs to the Special Issue Polymeric Materials in Food Science)
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15 pages, 2280 KB  
Article
The Impact of Aggressive Conditions on the Mechanical and Rheological Properties of Components Produced Using Additive Manufacturing
by Iwona Michalska-Pożoga, Katarzyna Bryll, Radosław Patyk and Marcin Szczepanek
Materials 2025, 18(21), 4917; https://doi.org/10.3390/ma18214917 - 28 Oct 2025
Viewed by 424
Abstract
Analysis of the impact of aging processes induced by environmental conditions, particularly aggressive ones, on the properties of polymeric materials and products made from them has been the subject of intensive research for many years. Developing materials characterized by high resistance to the [...] Read more.
Analysis of the impact of aging processes induced by environmental conditions, particularly aggressive ones, on the properties of polymeric materials and products made from them has been the subject of intensive research for many years. Developing materials characterized by high resistance to the specific external factors in which these materials are used is a key issue in the context of developing a sustainable economy aimed at minimizing waste and extending the service life of polymeric components. The main objective of this research was to assess and quantify the degradation mechanisms of polymeric materials manufactured using additive Fused Deposition Modeling (FDM) technology when exposed to aggressive marine environments. To achieve this, the study analyzed the influence of seawater corrosion conditions on the changes in mechanical and rheological properties of two polymeric materials: recycled polylactide (rPLA) and a wood–polymer composite (WPC) based on PLA reinforced with wood flour (MD). The results revealed that rPLA exhibited an approximately 16% decrease in average molecular weight after 9 months of seawater exposure, accompanied by a 37% reduction in tensile strength and a 24% decrease in elastic modulus. In the case of the WPC, the molecular weight decreased by about 20%, while tensile strength and elastic modulus dropped by 30% and 51%, respectively. The findings provide quantitative evidence of the susceptibility of additively manufactured biodegradable polymers to marine-induced degradation, highlighting the necessity of further optimization for maritime and coastal applications. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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18 pages, 1017 KB  
Article
Circular Economy Model for Educational Plastics Reprocessing in College Town Communities
by Krista Belisle, Zachary Brown, Max Gonzales, Natalie Lott, Matthew Noti, Jared Stoltzfus and Hao Zhang
Environments 2025, 12(11), 400; https://doi.org/10.3390/environments12110400 - 24 Oct 2025
Viewed by 1549
Abstract
Plastic recycling has been a challenge worldwide due to various reasons, including limited profit margins, the demand for high-quality plastic reprocessing techniques to make products comparable to those from virgin materials, and challenges in sorting and processing. This problem became particularly urgent in [...] Read more.
Plastic recycling has been a challenge worldwide due to various reasons, including limited profit margins, the demand for high-quality plastic reprocessing techniques to make products comparable to those from virgin materials, and challenges in sorting and processing. This problem became particularly urgent in the small towns in the U.S., where plastic waste was shipped overseas for treatment, but now it is not accepted in some countries. This study aims to understand the plastic value chain and find the necessary factors for a circular economy model of both environmental and economic settings. In this study, an educational plastics reprocessing workspace was developed with manufacturing processes such as shredding, filament extruding, 3D printing, and injection molding. A series of products was developed to increase the value of the recycled polymers. In addition, quality control of recycled polymers such as polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), polyethylene terephthalate (PET), and polyethylene terephthalate glycol (PETG) was examined. By collaborating with a university manufacturing lab, this work illustrates how plastics can be collected, prepared, and reprocessed, serving as a platform for student learning and community outreach. This study contributes to the body of knowledge by presenting a case-based educational model for community-level plastic recycling and reprocessing in a college town context. Full article
(This article belongs to the Special Issue Circular Economy in Waste Management: Challenges and Opportunities)
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23 pages, 2355 KB  
Review
Environmentally Friendly PLA-Based Conductive Composites: Electrical and Mechanical Performance
by Nassima Naboulsi, Fatima Majid and Mohamed Louzazni
J. Compos. Sci. 2025, 9(10), 571; https://doi.org/10.3390/jcs9100571 - 16 Oct 2025
Cited by 3 | Viewed by 1528
Abstract
This review investigates recent progress in the field of PLA-based conductive composites for 3D printing. First, it introduces PLA as a biodegradable thermoplastic polymer, describing its processing and recycling methods and highlighting its environmental advantages over conventional polymers. In order to evaluate its [...] Read more.
This review investigates recent progress in the field of PLA-based conductive composites for 3D printing. First, it introduces PLA as a biodegradable thermoplastic polymer, describing its processing and recycling methods and highlighting its environmental advantages over conventional polymers. In order to evaluate its printability, PLA is briefly compared to other commonly used thermoplastics in additive manufacturing. The review then examines the incorporation of conductive fillers such as carbon black, carbon nanotubes, graphene, and metal particles into the PLA matrix, with a particular focus on the percolation threshold and its effect on conductivity. Critical challenges such as filler dispersion, agglomeration, and conductivity anisotropy are also highlighted. Recent results are summarized to identify promising formulations that combine improved electrical performance with acceptable mechanical integrity, while also emphasizing the structural and morphological characteristics that govern these properties. Finally, potential applications in the fields of electronics, biomedicine, energy, and electromagnetic shielding are discussed. From an overall perspective, the review highlights that while PLA-based conductive composites show great potential for sustainable functional materials, further progress is needed to improve reproducibility, optimize processing parameters, and ensure reliable large-scale applications. Full article
(This article belongs to the Section Composites Applications)
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26 pages, 3184 KB  
Article
Ontology-Based Modelling and Analysis of Sustainable Polymer Systems: PVC Comparative Polymer and Implementation Perspectives
by Alexander Chidara, Kai Cheng and David Gallear
Polymers 2025, 17(19), 2612; https://doi.org/10.3390/polym17192612 - 26 Sep 2025
Cited by 1 | Viewed by 802
Abstract
This study develops an ontology-based decision support framework to enhance sustainable polymer recycling within the circular economy. The framework, constructed in Protégé (OWL 2), systematically captures polymer categories with emphasis on polyethylene terephthalate (PET), polylactic acid (PLA), and rigid polyvinyl chloride (PVC) as [...] Read more.
This study develops an ontology-based decision support framework to enhance sustainable polymer recycling within the circular economy. The framework, constructed in Protégé (OWL 2), systematically captures polymer categories with emphasis on polyethylene terephthalate (PET), polylactic acid (PLA), and rigid polyvinyl chloride (PVC) as well as recycling processes, waste classifications, and sustainability indicators such as carbon footprint. Semantic reasoning was implemented using the Semantic Web Rule Language (SWRL) and SPARQL Protocol and RDF Query Language (SPARQL) to infer optimal material flows and sustainable pathways. Validation through a UK industrial case study confirmed both the framework’s applicability and highlighted barriers to large-scale recycling, including performance gaps between virgin and recycled polymers. The comparative analysis showed carbon footprints of 2.8 kg CO2/kg for virgin PET, 1.5 kg CO2/kg for PLA, and 2.1 kg CO2/kg for PVC, underscoring material-specific sustainability challenges. Validation through a UK industrial case study further highlighted additive complexity in PVC as a major barrier to large scale recycling. Bibliometric and thematic analyses conducted in this study revealed persistent gaps in sustainability metrics, lifecycle assessment, and semantic support for circular polymer systems. By integrating these insights, the proposed framework provides a scalable, data-driven tool for evaluating and optimising polymer lifecycles, supporting industry transitions toward resilient, circular, and net-zero material systems. Full article
(This article belongs to the Special Issue Sustainable Polymers for a Circular Economy)
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28 pages, 9618 KB  
Article
Effects of Steam Sterilization and Recycling on the Mechanical and Surface Properties of 3D-Printed Biodegradable PLA and Re-PLA Materials
by Yunus Karayer, Şakir Altınsoy, Gökçe Koç, Diyadin Can and Yunus Emre Toğar
Polymers 2025, 17(19), 2590; https://doi.org/10.3390/polym17192590 - 25 Sep 2025
Cited by 1 | Viewed by 1548
Abstract
Polylactic acid (PLA) is an eco-friendly polymer known for its biodegradability and biocompatibility, yet its properties are sensitive to recycling and sterilization. These processes may cause chain scission and structural irregularities, leading to reduced strength, brittleness, or unpredictable deformation. In this study, PLA [...] Read more.
Polylactic acid (PLA) is an eco-friendly polymer known for its biodegradability and biocompatibility, yet its properties are sensitive to recycling and sterilization. These processes may cause chain scission and structural irregularities, leading to reduced strength, brittleness, or unpredictable deformation. In this study, PLA and recycled PLA (Re-PLA) specimens were produced by FDM 3D printing with different infill rates (25%, 50%, 75%), layer thicknesses (0.15, 0.20, 0.25 mm), and printing orientations (0°, 45°, 90°). Steam sterilization at 121 °C and 1 bar for 15 min simulated biomedical conditions. Mechanical, surface, degradation, and biocompatibility properties were examined using three-point bending, roughness measurements, SEM, and cell viability tests. Results showed that infill rate was the main parameter affecting flexural strength and surface quality, while orientation increased roughness. Sterilization and recycling made deformation less predictable, particularly in St-Re-PLA. SEM revealed stronger bonding at higher infill, but more brittle fractures in PLA and Re-PLA, while sterilized specimens showed ductile features. No visible degradation occurred at any infill level. Regression analysis confirmed that second-order polynomial models effectively predicted flexural strength, with layer thickness being most influential. These findings provide critical insights into optimizing PLA and Re-PLA processing for biomedical applications, particularly in the production of sterilizable and recyclable implantable devices. Full article
(This article belongs to the Special Issue Advances in Biocompatible and Biodegradable Polymers, 4th Edition)
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15 pages, 2036 KB  
Article
Effect of Degradation During Multiple Primary Mechanical Recycling Processes on the Physical Properties and Biodegradation of Commercial PLA-Based Water Bottles
by Cristina Muñoz-Shugulí, Diana Morán, Eliezer Velásquez, José Manuel López-Vilariño and Carol López-de-Dicastillo
Polymers 2025, 17(18), 2542; https://doi.org/10.3390/polym17182542 - 20 Sep 2025
Cited by 2 | Viewed by 1612
Abstract
For sustainable development aligned with circular economy principles, the recycling of biopolymers such as polylactic acid (PLA) is of growing interest. In this study, the effect of primary recycling through repeated mechanical reprocessing was investigated. PLA water bottle preforms were subjected to six [...] Read more.
For sustainable development aligned with circular economy principles, the recycling of biopolymers such as polylactic acid (PLA) is of growing interest. In this study, the effect of primary recycling through repeated mechanical reprocessing was investigated. PLA water bottle preforms were subjected to six consecutive extrusion cycles, and changes in its molecular structure and physical properties were evaluated. Structural analysis revealed a progressive degradation, evidenced by a great reduction in the molar mass and increase in the melt flow index, attributed both to the chain scission derived from the thermal degradation and shear stresses of the extrusion process, and hydrolysis at the ester linkage of the polymer. Recycled samples exhibited a darkening of the color and a continuous decrease in thermal stability. After six reprocessing cycles, PLA crystallinity increased from 6.9 to 39.5%, the cold crystallization process disappeared, and molecular weight reduced by up to 40%. Barrier properties were highly affected after reprocessing and by the increase in relative humidity. Biodegradation tests revealed that crystallinity affected considerably the biodegradation rate of PLA. Although the molecular weight was considerably reduced during reprocessing, the biodegradation was slowed down. These findings provide insights into the limitations and potential of mechanically recycled PLA for future material applications. Full article
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15 pages, 3156 KB  
Article
Bio-Based Aqueous Dispersions Based on Unsaturated PLA Polymers for Barrier Packaging Applications
by Roosa Hämäläinen, Pauliina Kivinen, Rajesh Koppolu, Eetu Nissinen and Adina Anghelescu-Hakala
Polymers 2025, 17(18), 2467; https://doi.org/10.3390/polym17182467 - 12 Sep 2025
Viewed by 1134
Abstract
The growing demand for sustainable packaging materials highlights the need for bio-based alternatives to fossil-derived polymers, particularly in barrier applications where reduced environmental impact and recyclability are critical. Poly(lactic acid) is a promising candidate due to its renewable origin and biodegradability, yet its [...] Read more.
The growing demand for sustainable packaging materials highlights the need for bio-based alternatives to fossil-derived polymers, particularly in barrier applications where reduced environmental impact and recyclability are critical. Poly(lactic acid) is a promising candidate due to its renewable origin and biodegradability, yet its application in aqueous dispersion coatings remains underdeveloped. In this study, copolymers were synthesized from L-(+)-lactic acid, itaconic acid, and 1,4-/2,3-butanediol via polycondensation, and a solvent-free thermomechanical method was used to prepare aqueous dispersions from the produced copolymers. The main objective of this study was to identify an optimal composition for the copolymer and dispersion to achieve small and uniformly sized dispersion particles while also assessing the scalability of the process from laboratory to pilot production. The smallest dispersion particles and most uniform size distribution were achieved with a copolymer that had an Mn close to the average (10,180 g mol−1) and a low Tg (−1.4 °C). The grade and dosage of the dispersion stabilizer significantly influenced the particle size and particle size distribution. The process scale-up, including polymer production at pilot scale and dispersion preparation at bench scale, was successfully demonstrated. The water vapor barrier properties of the coated dispersions were promising (<10 g/m2 at 23 °C/50% RH), supporting the potential of aqueous PLA-based dispersions as sustainable barrier coatings. Full article
(This article belongs to the Special Issue Sustainable Polymers for Value Added and Functional Packaging)
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11 pages, 1665 KB  
Article
Substitution of Fossil Layers with Biobased Ones in Sustainable Cellulosic Packaging for Dairy Products
by Maria-Beatrice Coltelli, Simone Giangrandi, Vincenzo Tricoli, Luca Panariello and Andrea Lazzeri
Appl. Sci. 2025, 15(17), 9615; https://doi.org/10.3390/app15179615 - 31 Aug 2025
Viewed by 1013
Abstract
Home-compostable, biobased films were developed by blending poly(lactic acid) (PLA) with poly(butylene succinate-co-adipate) (PBSA). Among the formulations, the PLA/PBSA 60/40 blend demonstrated strong potential for industrial film production due to its enhanced flexibility and tear resistance. Thanks to their thermoplastic nature, [...] Read more.
Home-compostable, biobased films were developed by blending poly(lactic acid) (PLA) with poly(butylene succinate-co-adipate) (PBSA). Among the formulations, the PLA/PBSA 60/40 blend demonstrated strong potential for industrial film production due to its enhanced flexibility and tear resistance. Thanks to their thermoplastic nature, these films can be applied to various substrates—such as paper or paperboard—and are easily recyclable within industrial processing environments. In this study, nanostructured clay and talc were incorporated into PLA/PBSA 60/40-based films to produce composites, which were evaluated for their effectiveness in limiting the diffusion of moisture from high-humidity soft cheeses. The materials’ melt fluidity and tensile properties were also characterized, and the composite morphology was examined using electron microscopy. The results revealed that the filler type significantly affected both the morphological structure and barrier performance, highlighting the critical role of material composition in the development of effective and environmentally sustainable packaging solutions. The biobased PLA/PBSA (60/40) films, particularly those filled with talc, exhibited high processability, flexibility, and effectiveness as a moisture barrier for dairy packaging. Although not yet feasible as a direct LDPE substitute without increasing their thickness, their low mass loss points to their strong potential for sustainable applications—especially when paired with paperboard in rigid packaging. Full article
(This article belongs to the Special Issue Innovation in Dairy Products)
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18 pages, 6816 KB  
Article
Development of Graphene/Recycled Carbon Fiber-Reinforced PLA Composites for MEX Printing and Dry Machinability Analysis
by Abdullah Yahia AlFaify, Mustafa Saleh, Saqib Anwar, Abdulrahman M. Al-Ahmari and Abd Elaty E. AbdElgawad
Polymers 2025, 17(17), 2372; https://doi.org/10.3390/polym17172372 - 31 Aug 2025
Viewed by 1514
Abstract
Material extrusion (MEX) is an additive manufacturing process used for 3D printing thermoplastic-based polymers, including single polymers, blends, and reinforced polymer composites (RPCs). RPCs are highly valued in various industries for their exceptional properties. The surface finish of RPC MEX-printed parts is high [...] Read more.
Material extrusion (MEX) is an additive manufacturing process used for 3D printing thermoplastic-based polymers, including single polymers, blends, and reinforced polymer composites (RPCs). RPCs are highly valued in various industries for their exceptional properties. The surface finish of RPC MEX-printed parts is high due to the process-related layering nature and the materials’ properties. This study explores RPC development for MEX printing and the potential of dry milling post-processing to enhance the MEX-printed part’s surface quality. RPC MEX filaments were developed by incorporating graphene nanoplatelets (GNPs) and/or recycled-carbon fibers (rCFs) into a polylactic acid (PLA) matrix. The filaments, including pure PLA and various GNPs-PLA composites, rCF-PLA, and rCF-GNPs-PLA, were developed through ball mill mixing and melt extrusion. Tensile tests were performed to assess the mechanical properties of the developed materials. Dry milling post-processing was carried out to assess the machinability, with the aim of enhancing the MEX-printed part’s surface quality. The results revealed that adding GNPs into PLA showed no considerable enhancements in the tensile properties of the fabricated RPCs, which is contrary to several existing studies. Dry milling showed an enhanced surface quality of MEX-printed parts in terms of surface roughness (Sa and Sz) and the absence of defects such as delamination and layer lines. Adding GNPs into PLA facilitated the dry machining of PLA, resulting in reduced surface asperities compared to pure PLA. Also, there was no observation of pulled-out, realigned, or naked rCFs, which indicates good machinability. Adding GNPs also suppressed the formation of voids around the rCFs during the dry milling. This study provides insights into machining 3D-printed polymer composites to enhance their surface quality. Full article
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34 pages, 9260 KB  
Review
Recent Advances in the Analysis of Functional and Structural Polymer Composites for Wind Turbines
by Francisco Lagos, Brahim Menacer, Alexis Salas, Sunny Narayan, Carlos Medina, Rodrigo Valle, César Garrido, Gonzalo Pincheira, Angelo Oñate, Renato Hunter-Alarcón and Víctor Tuninetti
Polymers 2025, 17(17), 2339; https://doi.org/10.3390/polym17172339 - 28 Aug 2025
Cited by 3 | Viewed by 3653
Abstract
Achieving the full potential of wind energy in the global renewable transition depends critically on enhancing the performance and reliability of polymer composite components. This review synthesizes recent advances from 2022 to 2025, including the development of next-generation hybrid composites and the application [...] Read more.
Achieving the full potential of wind energy in the global renewable transition depends critically on enhancing the performance and reliability of polymer composite components. This review synthesizes recent advances from 2022 to 2025, including the development of next-generation hybrid composites and the application of high-fidelity computational methods—finite element analysis (FEA), computational fluid dynamics (CFD), and fluid–structure interaction (FSI)—to optimize structural integrity and aerodynamic performance. It also explores the transformative role of artificial intelligence (AI) in structural health monitoring (SHM) and the integration of Internet of Things (IoT) systems, which are becoming essential for predictive maintenance and lifecycle management. Special focus is given to harsh offshore environments, where polymer composites must withstand extreme wind and wave conditions. This review further addresses the growing importance of circular economy strategies for managing end-of-life composite blades. While innovations such as the geometric redesign of floating platforms and the aerodynamic refinement of blade components have yielded substantial gains—achieving up to a 30% mass reduction in PLA prototypes—more conservative optimizations of internal geometry configurations in GFRP blades provide only around 7% mass reduction. Nevertheless, persistent challenges related to polymer composite degradation and fatigue under severe weather conditions are driving the adoption of real-time hybrid predictive models. A bibliometric analysis of over 1000 publications confirms more than 25 percent annual growth in research across these interconnected areas. This review serves as a comprehensive reference for engineers and researchers, identifying three strategic frontiers that will shape the future of wind turbine blade technology: advanced composite materials, integrated computational modeling, and scalable recycling solutions. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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